1.0 VESSELV-100 1 96" ID X 30'- 0" S/S x 75 psi MAWP HORIZONTAL TREATER Constructed with Alberta, BC and Saskatchewan registration1/8" corrosion allowance on vessel, N/A on Firetube350%u00B0F design temperatureInlet deflector, Bolt in inlet slideTwo (2) Vortex breakers, weir with removable door and oil boxRadiography: RT-1M.D.M.T.-20%uF0B0F @ 75 psigDesigned and Dressed 3 phase VESSEL CONNECTIONS:N1 Inlet 1 - 8" NPS CL150 RFN2 Gas Outlet 1 - 3" NPS CL150 RFN3 Oil Outlet 1 - 6" NPS CL150 RFN4 Water Outlet 1 - 4" NPS CL150 RFN5 Oil LC 1 - 4" NPS CL150 RFN6 Water LC 1 - 4" NPS CL150 RFN7 PSV 1 - 3" NPS CL150 RFN8 HLSD 1 - 3" NPS CL150 RFN9 a/b LG Oil 2 - 2" NPS CL150 RFN10 a/b LG Water 2 - 2" NPS CL150 RFN11 PI 1 - 2" NPS CL150 RFN12 TI 1 - 2" NPS CL150 RFN13 Drain 1 - 2" NPS CL150 RFN14 a/b/c Anode 3 - 4" NPS CL150 RFN15 a/b Fuel Gas Preheat 2 - 2" NPS CL150 RF N16 HTSD 1 - 2" NPS CL150 RFN17 FT LLSD 1 - 3" NPS CL150 RFN18 Spare 1 - 2" NPS CL150 RFN19 Oil LLSD 1 - 3 NPS CL150 RFN20 Spare 1 - 4" NPS CL150 RFM1 Manway 1 - 24" NPS CL150 RF c/w Blind and davit armFT1 Firetube 1 - 28" x 56" Nom Shop built
FIRE TUBE24" OD x 48' Total Length "U" Firetube c/w stack3.0MMBTU/hr based on 10,000 BTU/hr/ft2Sch XH (.500 thk) SA106 GR B. N/A corrosion allowance Five piece miter
2.0 INSTRUMENTATIONBPCV-100 1 Model 218 FGT PB 2" CL150 RF flange end connectionsSour service
FE-100 1 Removable Spool for Future 2" Meter Run LC-100/01 2 FISHER L2 LEVEL CONTROLLERS2" NPT ConnectionSnap Acting 0%u201020 or 0%u201035 psi Output1 7/8 x 12" PVC DisplacerComplies to NACE MR0175%u20102002
LCV-100/01 2 KIMRAY 412 FMT LIQUID DUMP VALVEModel 412 FMT PB PO-DSour Service LG-100/01 2 PENBERTHY LEVEL GAUGES1TM9-NE Transparent ½" NPT, 900 Psi @ 100%u00B0FVisual length 12 5/8", Nace Service C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT
PSV-100 1 CROSBY OR EQUAL PRESSURE RELIEF VALVEModel 3K4JOS-E15J3" CL150 inlet x 4" CL150 outletNace service trim, WCB body"K" Orifice, 75 psig set pressureMounted on top of vessel, outside of building
PI-100 1 WGI OR EQUAL PRESSURE GAUGELiquid filled4" dia. face x 1/2" NPT bottom mount end connectionSS case and internals0 to 100 psig, dual scale
TI/TW-100 1 TREND OR EQUAL TEMPERATURE GAUGE1/2" NPT back connection3" dial, 12" stem0 to 250%u00B0F range - Dual scaleC/w ½" FNPT x 3/4" MNPT x 9" 316 SST thermowell
ANO-100-102 3 ANODES3" x 22" 17# Aluminum Anode4" CL150 RF ConnectionC/w Pigtail wire without shunt%u2003
3.0 BURNER MANAGEMENT SYSTEM NOTE: CSA B149.3 COMPLIANT CONTROLSField certification required B149.3 field certification must be completed by the owner.
BMS-200 1 PROFIRE 2100 BMS ControllerCombustion Safety Controller
FABS-100 1 FLAME ARRESTED BURNER SYSTEMRated for 3.0 MM BTU/hr to fit 24" firetube C/w Eclipse 6" NPT Complete CI Burner c/w ferrofix NozzleC/w Secondary Control Plate c/w 6" Burner pilot adjustable shutter
TCV-200 1 KIMRAY 1400 SMT MOTOR VALVE1" NPT, ½" Orifice 10 Psi Spring
LLSD-200 1 KIMRAY ELECTRIC LEVEL SWITCH2" NPT connection c/w manual test switch
SOV-200-3 2 ASCO SOLENOID VALVESTwo (2) 24 volt, 1" NPT connections SOV-200-3 2 ASCO SOLENOID VALVESOne (1) 24 volt, 1/4" NPT connections, 3 WayOne (1) 24 volt, 1/4" NPT connections, 2 Way
SPV-200 1 SPEED RESTRICTOR VALVE 1/4" NPT
PSHH/PSLL-200 2 UE HIGH / LOW PRESSURE SWITCHESFor Profire Burner System(3 to 50 psi)
TSHH/TSH-200 1 ELECTRIC TEMPERATURE SENSORWika TC-10 Dual Process Head Type K Thermocouple3/8" Bore X 11.5"C/w %u00BE" NPT X 11.5" Stem, stainless steel thermowell
PI-201-205 5 PRESSURE GAUGESLiquid fill2 1/2" dia. face x 1/4" NPT end connectionTwo (2) 0 to 15 psig range, dual ScaleThree (3) 0 to 30 psig range, dual Scale
PRV-200 1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR1" NPT end connectionsSteel Body construction5 to 20 psig spring range1/2" orifice
PRV-201 1 FISHER 67CFR REGULATOR1/4" FNPT connectionsSTD service trim250 psig MAWP, 0 to 35 psig spring range
PSV-200 1 MERCER PRESSURE RELIEF VALVESModel 91001" NPT inlet x 1" NPT outletSweet service trim, WCB body"D" Orifice, 30 psig set pressure
1 1" CL3000 NPT Alta Y-Strainer LF22 1" NPT Neo Ball Valves, SST3 1/2" NPT Neo Ball Valves, SST2 1/4" NPT Neo Ball Valves, SST
4.0 SKID AND BUILDING SPECIFICATIONSK-100 1 SKID BASE, 9'- 0" W X 38'- 6" LMain skid members - W12 @ 45#/ftSupport members - W12 @ 45#/ft under vessel3/16" checker plate under building only, C4 @ 5.4#/ft supportsFour (4) lifting lugs2" Containment lip, 2" NPT floor drain B-100 1 FOAM PANEL BUILDING10'- 6" Wide x 10'-0" Long x 10'-6" Low Eave HeightGable Style Roof 1-1/2" Galvalume Foam Panel R-12 insulation ratingOne (1) 3'-0" x 7'-0" Foam Panel Door c/w, IWG Window, check chain, panic-hardware, and weather-strippingOne (1) 36" x 36" Double glazed Sliding Window c/w ScreenTwo (2) 12" x 12" Adjustable Louvers c/w screenC/w Exposed Portions of Vessel insulated with 1-1/2" fiberglass and 0.020 stucco embossed aluminum cladding
BH-400 1 CATADYNE 12" X 24" MK BUILDING HEATERSweet natural gas12 VDC starting element with 30' cablesC/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat 5.0 MANUAL VALVES4 4" CL150 RF RP, Meridian or Equal Ball Valve, NACE Service3 2" CL150 RF RP, Meridian or Equal Ball Valve, NACE Service3 1" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service4 3/4" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service4 1/2" CL2000 NPT FP, Meridian or Equal Ball Valve, NACE Service2 1/2" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service4 1/4" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service1 1/2" CL6000 NPT WGI or Equal Needle Valves, SS3 1/4" CL6000 NPT WGI or Equal Needle Valves, CS2 1/2" CL2160 NPT, Wheatley Swing Check Valve, NACE Service
6.0 FUEL GAS SYSTEMV-200 1 8" NPS x 30" OAL 150psi MAWP FUEL GAS SCRUBBERInternal HLSD1/16" corrosion Allowance100%u00B0F design temperatureRegistered in Alberta, BC, Sask. & Manitoba.
PSV-200 1 MERCER PRESSURE RELIEF VALVESModel 91001" NPT inlet x 1" NPT outletSweet service trim, WCB body"D" Orifice, 150 psig set pressure
PI-2001 WGI OR EQUAL PRESSURE GAUGELiquid filled2.5" dia. face x 1/4" NPT bottom mount end connectionSS case and internals0 to 200 psig, dual scale
PRV-300-302 3 FISHER OR EQUAL 67CFR INSTRUMENT REGULATORS1/4" FNPT connectionsSweet service trim250 psig MAWP
7.0 ELECTRICALElectrical Connection of burner system is included.
8.0 PACKAGING SPECIFICATIONS-Piping to skid edge c/w individual connections-Package is readied or dismantled only to the extent required for shipping-All piping, instrument tubing and equipment will be adequately supported-All flange and open ends of piping will be covered for shipment-All instruments to be vented off skid individually-Inlet is 8" CL150 welded and flanged, No piping provided-Gas outlet is 3" CL150 welded and flanged, reduced to 2" c/w meter run spool piece and BPCV, and directed to skid edge-Oil Nozzle is 6" CL150 welded and flanged reduced to 4" c/w LCV, and directed to skid edge -Water line is 4" CL150 welded and flanged with 4" LCV and directed to skid edge -Level gauges and scrubber drains are tied into water outlet -Fuel gas scrubber inlet is 1" threaded, supplied from off skid.-Instrument air is 1" threaded supplied from off skid -Drain is 2" CL150 welded and flanged c/w ball valve at vessel no piping included
9.0 MATERIAL SPECIFICATIONS
Pressure VesselsHeads SA-516-70-NShell SA-516-70-NSaddles SA-36Pipe SA-106-Gr.B SMLSFlanges SA-105-NWeld Fittings SA-234-WPB
Firetube Pipe SA-106-Gr.B SMLSFlanges SA-516-70NFiretube GasketsDurlon 8500
Threaded PipingPipe SA-106-B, Sch. 80 SMLSThreaded Fittings SA-105-N, CL3000
Welded PipingPipe SA-106-B, 2" Sch. 80 3-4" Sch. 40 SMLSFlanges SA-105-NWeld Fittings SA-234-WPBThreadolets and couplings SA-105-NGaskets 1/8", 316SS, Graphoil Filled.Bolting SA-193-B7M, SA-194-2HM
Instrument TubingTubing 316 SS 3/8" .035 wt and 1/2" 0.049 on process Fittings SS, Hy-LokFerrules SS, Hy-Lok
* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.
10.0 TESTING / PWHT SPECIFICATIONSHydrotestingPressure Vessels Will be Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3RadiographyVessel RT-1 Piping 100 % x-rayFiretube 100% x-ray
PWHTVessels NoFiretube YesPiping No
Ultrasonic Testing No
Hardness Testing No
Magnetic Particle Testing No
11.0 PAINT AND COATING SPECIFICATIONSExternal Surface Preparation SSPC-SP#3External Primer One (1) Shop Coat of Cloverdale PrimerVessel External Finish Paint (insulated) One (1) Shop Coat of Cloverdale PrimerVessel External Finish Paint (un-insulated) One (1) Shop Coat of Cloverdale Grey EnamelStack External Finish Paint One (1) Shop Coat of High Heat Black EnamelSkid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey EnamelVessel Internal Surface Preparation None - Included in OptionsVessel Internal Coating None - Included in Options
12.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price. If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.It is our policy that P&ID, GA, Skid drawings in PDF copy are the only drawings that the customer will receive as part of the contract. A complete set of construction drawings will be made available to the client's personnel at the fabrication facility during regular business hours.
13.0 OPTIONS
1. Add 2" Senior Meter Run1 DANIELS SENIOR METER RUN(Reconditioned) 2" CL150 RF, Sch. 80Nace service trimBuilt to AGA 2000 SPECOne (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream100% X-Ray, PWHT, 48" OALc/w CPA 50E Flow conditionerVALVES2 ½" CL2000 NPT FP MAS Ball Valves
2. Add 3" Senior Meter Run1 DANIELS SENIOR METER RUN (Reconditioned) 3" CL150 RF, Sch. 80Nace service trimBuilt to AGA 2000 SPECOne (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream100% X-Ray, PWHT, 63" OALC/w CPA 50E Flow conditionerVALVES2 ½" CL2000 NPT FP MAS Ball ValvesUpgrades Gas Outlet piping to 3"NPS; BPCV remains 2", Piping increases to 3" off skid.
3. Add Gas Flow Meter2-Pen Chart Recorder (Reconditioned)
3-Pen Chart Recorder (Reconditioned)
Rosemount 4088B Multivariable Transmitterw/ 5 valve manifold, RTD and Thermowell
4. Add Electric High Pressure Switch1 CCS ELECTRIC PRESSURE SWITCH Model: 6900GZE18Adjustable Set Point RangeIncreasing: 45 - 375 psi, Decreasing: 15 - 345 psi (set @ TBD)Pressure Port: 1/2: FNPT 316 Stainless SteelDiaphragm: 316 Stainless Steel, O-Ring: VitonExplosion proof - Class 1, Div/Zone 1, Groups A, B, C & DVALVES1 1/2" CL6000 NPT WGI Needle Valves, SS
5. Add Electric High Level Switch1 KIMRAY ELECTRIC LEVEL SWITCHModel: CEC22" NPT Process ConnectionNace ServiceC/w manual override6. Add 2" Thick Spray Foam Insulation Under Building
7. Add Vessel AnodeAdditional 4" CL150 RF Connection on VesselAluminum Anode, 3" x 22" 17 lb4" CL150 RF Adapter FlangeC/w Pigtail wire without shunt
8. Change Gas Back Pressure Control Valve to Pneumatically ControlledRemove Kimray 218 BPCVNorriseal Back Pressure Control Valve2" CL150 RF Process ConnectionsSour Service, Fail Closedw/ CVS 4150 Pneumatic Pressure Controllerw/ CVS 67 Instrument Gas Regulator Remove Kimray 218 BPCVFisher Back Pressure Control Valve2" CL150 RF Process ConnectionsSour Service, Fail Closedw/ Fisher C1 Pneumatic Pressure Controllerw/ Fisher 67 Instrument Gas Regulator
9. Change Liquid Dump Valves *Option applies to either oil or water dump valvesRemove Kimray 412 Dump ValveCVS E Series Liquid Dump Valve4" CL150 RF Process ConnectionsSour Service, Fail Closed Remove Kimray 412 Dump ValveFisher ET Series Liquid Dump Valve4" CL150RF Process ConnectionsSour Service, Fail Closed
10. Add Auto Blow Down ValveNorriseal Back Pressure Control Valve2" CL150 RF Process ConnectionsSour Service, Fail OpenOne (1) 2" CL150 RF Ball Valve, WCB Body, NACE Trim2" NPS Piping Tee added to gas leg upstream of the gas meter run, with above blowdown valves and directed to skid edge.
11. Add Post Weld Heat Treatment to Vessel
12. Add Vessel Internal CoatingVessel Internal Surface Preparation: SSPC-SP#5Vessel Internal Coating: Devoe 253, applied as per manufacturer recommendationAdd: 2 weeks
13. Add PSV Platform and LadderAdd Structured Packing for improved separation96" diameter12" thick1" crimp depth0.008" thick material, nominal 1" spacing, 30 degree angleSmooth packing, no texturizing or holes 316ss materials Add: 1 week
15. Alberta P.Eng Stamped Skid and Building Drawings
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