
HT-10x40-H-SOUR-75-5.4MM-PKG (TR-8594)
Horizontal, end controls 10' x 40' treater c.w. 5.4 MMBTU firetubes, 75 psig, Sour design, dressed sour.
1.0 VESSEL
End-Controls Design, for compact transport and facility layout flexibility with maximized retention time.
1 10' X 40’-0” S/S HORIZONTAL TREATER/FWKO
Constructed with AB, BC & SK Registration
1/8” C.A. on vessel & NA. on Firetube
Radiography: RT-1
PWHT Firetubes only
Internally Coated – Devoe 253 (already installed)
VESSEL CONNECTIONS:
N3A Drain
1 - 2” XXH 150 ANSI Flange
N3B TI
1 - 2” XXH 150 ANSI Flange
N3C TC
1 - 2” XXH 150 ANSI Flange
N3D HTSD
1 - 2” XXH 150 ANSI Flange
N3E/F F.G. Preheat
2 - 2” XXH 150 ANSI Flange
N3G PI
1 - 2” XXH 150 ANSI Flange
N3H/I Oil -LG
2 - 2” XXH 150 ANSI Flange
N3J/K Water -LG
2 - 2” XXH 150 ANSI Flange
N5 Water Outlet
1 - 4” XXH 150 ANSI Flange
N6 Oil Outlet
1 - 6” XH 150 ANSI Flange
N7 Inlet
1 - 8” XH 150 ANSI Flange
N9A PSV
1 - 3” NPS 150 ANSI Flange
N9B Oil–LLSD-sample
1 - 3” NPS 150 ANSI Flange
N9C Gas Outlet
1 - 3” NPS 150 ANSI Flange
N9D HLSD
1 - 3” NPS 150 ANSI Flange
N9E LLSD
1 - 3” NPS 150 ANSI Flange
N10A/B/CAnode
3 - 4” NPS 150 ANSI Flange
N10D Oil – LC
1 - 4” NPS 150 ANSI Flange
N10E Sample
1 - 4” NPS 150 ANSI Flange
N10F Water - LC
1 - 4” NPS 150 ANSI Flange
FT 24” x 45’ Nom.
2 - 2.86 MMBTU Shop Built
M1a/b Oblong Firetube
2 - 28”x56” nom Shop Built
M2 Round Manway
1 - 24” OD 150 ANSI Flange
2.0 INSTRUMENTATION
LLC-100/101
2 FISHER L2 LIQUID LEVEL CONTROLLERS
2” MNPT end connection
1 7/8” PVC Displacer
Snap acting Sour service
LCV-100/101
2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4” 150# end connections
Sour service trim
Viton diaphragm and O-Rings
LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 1/2” NPT
c/w 330J 3/4” x ½” Gauge cock valves
PI-100
1 PRESSURE GAUGE
Liquid filled
4” dia. face x 1/2” NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale
PSV-100
1 FARRIS PRESSURE RELIEF VALVE
3” 150# inlet x 4” 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel
ANO-100/101/102/103
4 TREATER ANODES
3” X 22” X #17 Aluminium
c/w pigtail wires
TI-100
1 TEMPERATURE GAUGE
0 TO 250F
3” dia. X 6” stem,
c/w 1/2” x 3/4” x 6” thermowell
FE-100
1 3” spool for SR meter run
BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2” 150# RF end connections
Viton diaphragm and O-Rings
Sour Service
?
PRV-300/301/302
3 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
2.1 BURNER SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS Field certification required
FABS-100
2 FLAME ARRESTED BURNER SYSTEM
Rated for 2.7 MMBTU/hr (per firetube) to fit 24” firetube
c/w 4” thk flame cell element,
Eclipse burner
BMS-200 2 PROFIRE 2100
Combustion Safety Controller
SOV-201/202
4 SOLENOID VALVEs
24 volt, 1” NPT connections
SOV-200/203
4 SOLENOID VALVEs
24 volt, 1/4” NPT connections
TSH 200/TSHH 200
2 TEMPERATURE SENSOR ELECTRIC
Wika TC-10 Dual Head Thermocouple
3/4” X 1” X 12” Stem 304 stainless steel
PSHH/LL-200/201
4 HIGH & LOW PRESSURE SWITCHES
Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)
PCV-200
2 KIMRAY MOTOR VALVE
1400 SMT, 1” NPT Steel body,
1/2” EQ% SS trim
Minimum fire stop, TCV 205
PSV-201
2 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body
LLSD-200
2 KIMRAY LEVEL SWITCH ELECTRIC
2” NPT connection c/w manual test switch
Sour service
?
PRV-200/201
2 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1” FNPT end connection,
Ductile Iron body construction,
3/16” SS orifice
5 to 20 psig Outlet Range
PI-201/202/203/204/205
8 PRESSURE GAUGE
Liquid filled
2 1/2” dia. face x 1/4” NPT end connection
0 to 50 psig range, Dual Scale
PRV-200/201
2 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
3.0 FUEL GAS SYSTEM (1” NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200A/B
2 8” OD X 30” S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2” NPT Outlet Connection,
1” NPT Inlet Connection,
3/4” NPT Drain Connection,
Mechanical High Level Shutdown
(Reduces 2” outlet down to 1” NPT) CRN in AB, BC, SK, MB, ON
PSV-200A/B
2 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber
PI-200A/B
2 PRESSURE GAUGE
Liquid filled
0 to 200 psig range, Dual Scale
?
4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION
4 4” 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
3 2” 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
2 1” NPT RP, 2000 PSI, Fusion or Equivalent Ball Valves
2 1/2” NPT Bar Stock Ball Valves
2 1/2” Inline Stainless Steel Check Valves
1 1/2” NPT 3000# MxF SS Needle Valve
8 1/4” NPT, 3000# MxF mini needle Valves
5.0 SKID & BUILDING SPECIFICATION
SK-100
1 SKID BASE, 11’-2”W X 51’-3”L
Main skid members 12” @ 45 # WF
1-1’2”” Wide x 14’ Deep x 1/4” checkerplate
12” Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1” drip lip around building area. 12” round sump
2” NPT Floor Drain. c/w 2” Ball Valve at skid edge
B-100
1 SELF FRAMING BUILDING
11’- 2” wide x 14’ deep, 13’ Eave, Gable Roof Style
Vapor Barrier, Insulation
(1) 3’-0” x 7’-6” Door c/w, IWG, check chain, panic hardware, and weather-stripping,
Two (2) 12” x 12” Adjustable Louver,
One (1) 3’ x 3’ sliding window
Ice Rakes, Eavestrough, downspouts.
B-400
1 CATADYNE 24” X 24” BUILDING HEATERS
Sweet natural gas
12 VDC starting element with 30’ cables
c/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and thermostat
6.0 MATERIAL SPECIFICATIONS
Vessel Material
Vessel Head & Shell
SA-516-70N
Welded Internals
SA-36
Bolted Internals
SA-36
Internal Components
Studs / Nuts / Washers
316SS
Mistex pad
316SS
Internal Piping
Studs & Nuts
SA-193-B7M / 2HM
Nozzles
SA-105N
Flanges /
SA-106-B Pipe
Preheat Coil
SA-234-WPB Fitting / SA-106-B / SA-105-N
Gaskets
Durlon 8500 / 316 SS Flexitallic / Buna N
Firetube
Firetube
SA-106-B
Firetube Flange
SA-516-70N
Firetube Studs & Nuts
SA-193-B7M / 2HM
Firetube Washers
316SS
Welded Piping
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Studs & Nuts
SA-193-B7M / 2HM
Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, 3000#
Instrument Tubing
Tubing
316 Stainless Steel
Fittings
Stainless Steel
Ferrules
Stainless Steel
8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Vessel External Finish Paint
Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation
SSPC-SP5
Internal Coating
Devoe 253 Installed as per manufacturer’s specs
Skid and Piping
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Skid and Piping Ext.Paint
One (1) Shop Coats of Grey Enamel
Water Out & Drain Out Lines:
None
Flanged Valves on Water & Drain
none
Flame Arrestor Stacks:
High Heat Black
Insulation
• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum
9.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography & NDE
Vessels
RT-1
Nozzles
None
Internal Piping
None
External Piping
100% X-Ray
Firetube
100% X-Ray
UT on Cat D Welds
None
MPI
None
Hardness Testing
None
PWHT
Vessels
No
Piping
No
Firetubes
Yes
10.0 EXCEPTIONS & CLARIFICATIONS
No provision has been made to move the unit from the shop upon completion.
Charges may apply if package is not removed in a timely manner at completion.
11.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
OilPro electronic Document Control Management Package and Quality Control data package, parts list and as-built drawings in pdf format.
Full Document Control package is cloud based and traceable throughout project to allow easy dissemination with colleagues and future access.
12.0 DELIVERY
Package is part of ongoing stock program and will be ready for delivery in 0-12 weeks depending on time of order in replacement stock cycle.
End-Controls Design, for compact transport and facility layout flexibility with maximized retention time.
1 10' X 40’-0” S/S HORIZONTAL TREATER/FWKO
Constructed with AB, BC & SK Registration
1/8” C.A. on vessel & NA. on Firetube
Radiography: RT-1
PWHT Firetubes only
Internally Coated – Devoe 253 (already installed)
VESSEL CONNECTIONS:
N3A Drain
1 - 2” XXH 150 ANSI Flange
N3B TI
1 - 2” XXH 150 ANSI Flange
N3C TC
1 - 2” XXH 150 ANSI Flange
N3D HTSD
1 - 2” XXH 150 ANSI Flange
N3E/F F.G. Preheat
2 - 2” XXH 150 ANSI Flange
N3G PI
1 - 2” XXH 150 ANSI Flange
N3H/I Oil -LG
2 - 2” XXH 150 ANSI Flange
N3J/K Water -LG
2 - 2” XXH 150 ANSI Flange
N5 Water Outlet
1 - 4” XXH 150 ANSI Flange
N6 Oil Outlet
1 - 6” XH 150 ANSI Flange
N7 Inlet
1 - 8” XH 150 ANSI Flange
N9A PSV
1 - 3” NPS 150 ANSI Flange
N9B Oil–LLSD-sample
1 - 3” NPS 150 ANSI Flange
N9C Gas Outlet
1 - 3” NPS 150 ANSI Flange
N9D HLSD
1 - 3” NPS 150 ANSI Flange
N9E LLSD
1 - 3” NPS 150 ANSI Flange
N10A/B/CAnode
3 - 4” NPS 150 ANSI Flange
N10D Oil – LC
1 - 4” NPS 150 ANSI Flange
N10E Sample
1 - 4” NPS 150 ANSI Flange
N10F Water - LC
1 - 4” NPS 150 ANSI Flange
FT 24” x 45’ Nom.
2 - 2.86 MMBTU Shop Built
M1a/b Oblong Firetube
2 - 28”x56” nom Shop Built
M2 Round Manway
1 - 24” OD 150 ANSI Flange
2.0 INSTRUMENTATION
LLC-100/101
2 FISHER L2 LIQUID LEVEL CONTROLLERS
2” MNPT end connection
1 7/8” PVC Displacer
Snap acting Sour service
LCV-100/101
2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4” 150# end connections
Sour service trim
Viton diaphragm and O-Rings
LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 1/2” NPT
c/w 330J 3/4” x ½” Gauge cock valves
PI-100
1 PRESSURE GAUGE
Liquid filled
4” dia. face x 1/2” NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale
PSV-100
1 FARRIS PRESSURE RELIEF VALVE
3” 150# inlet x 4” 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel
ANO-100/101/102/103
4 TREATER ANODES
3” X 22” X #17 Aluminium
c/w pigtail wires
TI-100
1 TEMPERATURE GAUGE
0 TO 250F
3” dia. X 6” stem,
c/w 1/2” x 3/4” x 6” thermowell
FE-100
1 3” spool for SR meter run
BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2” 150# RF end connections
Viton diaphragm and O-Rings
Sour Service
?
PRV-300/301/302
3 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
2.1 BURNER SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS Field certification required
FABS-100
2 FLAME ARRESTED BURNER SYSTEM
Rated for 2.7 MMBTU/hr (per firetube) to fit 24” firetube
c/w 4” thk flame cell element,
Eclipse burner
BMS-200 2 PROFIRE 2100
Combustion Safety Controller
SOV-201/202
4 SOLENOID VALVEs
24 volt, 1” NPT connections
SOV-200/203
4 SOLENOID VALVEs
24 volt, 1/4” NPT connections
TSH 200/TSHH 200
2 TEMPERATURE SENSOR ELECTRIC
Wika TC-10 Dual Head Thermocouple
3/4” X 1” X 12” Stem 304 stainless steel
PSHH/LL-200/201
4 HIGH & LOW PRESSURE SWITCHES
Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)
PCV-200
2 KIMRAY MOTOR VALVE
1400 SMT, 1” NPT Steel body,
1/2” EQ% SS trim
Minimum fire stop, TCV 205
PSV-201
2 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body
LLSD-200
2 KIMRAY LEVEL SWITCH ELECTRIC
2” NPT connection c/w manual test switch
Sour service
?
PRV-200/201
2 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1” FNPT end connection,
Ductile Iron body construction,
3/16” SS orifice
5 to 20 psig Outlet Range
PI-201/202/203/204/205
8 PRESSURE GAUGE
Liquid filled
2 1/2” dia. face x 1/4” NPT end connection
0 to 50 psig range, Dual Scale
PRV-200/201
2 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
3.0 FUEL GAS SYSTEM (1” NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200A/B
2 8” OD X 30” S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2” NPT Outlet Connection,
1” NPT Inlet Connection,
3/4” NPT Drain Connection,
Mechanical High Level Shutdown
(Reduces 2” outlet down to 1” NPT) CRN in AB, BC, SK, MB, ON
PSV-200A/B
2 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber
PI-200A/B
2 PRESSURE GAUGE
Liquid filled
0 to 200 psig range, Dual Scale
?
4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION
4 4” 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
3 2” 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
2 1” NPT RP, 2000 PSI, Fusion or Equivalent Ball Valves
2 1/2” NPT Bar Stock Ball Valves
2 1/2” Inline Stainless Steel Check Valves
1 1/2” NPT 3000# MxF SS Needle Valve
8 1/4” NPT, 3000# MxF mini needle Valves
5.0 SKID & BUILDING SPECIFICATION
SK-100
1 SKID BASE, 11’-2”W X 51’-3”L
Main skid members 12” @ 45 # WF
1-1’2”” Wide x 14’ Deep x 1/4” checkerplate
12” Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1” drip lip around building area. 12” round sump
2” NPT Floor Drain. c/w 2” Ball Valve at skid edge
B-100
1 SELF FRAMING BUILDING
11’- 2” wide x 14’ deep, 13’ Eave, Gable Roof Style
Vapor Barrier, Insulation
(1) 3’-0” x 7’-6” Door c/w, IWG, check chain, panic hardware, and weather-stripping,
Two (2) 12” x 12” Adjustable Louver,
One (1) 3’ x 3’ sliding window
Ice Rakes, Eavestrough, downspouts.
B-400
1 CATADYNE 24” X 24” BUILDING HEATERS
Sweet natural gas
12 VDC starting element with 30’ cables
c/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and thermostat
6.0 MATERIAL SPECIFICATIONS
Vessel Material
Vessel Head & Shell
SA-516-70N
Welded Internals
SA-36
Bolted Internals
SA-36
Internal Components
Studs / Nuts / Washers
316SS
Mistex pad
316SS
Internal Piping
Studs & Nuts
SA-193-B7M / 2HM
Nozzles
SA-105N
Flanges /
SA-106-B Pipe
Preheat Coil
SA-234-WPB Fitting / SA-106-B / SA-105-N
Gaskets
Durlon 8500 / 316 SS Flexitallic / Buna N
Firetube
Firetube
SA-106-B
Firetube Flange
SA-516-70N
Firetube Studs & Nuts
SA-193-B7M / 2HM
Firetube Washers
316SS
Welded Piping
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Studs & Nuts
SA-193-B7M / 2HM
Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, 3000#
Instrument Tubing
Tubing
316 Stainless Steel
Fittings
Stainless Steel
Ferrules
Stainless Steel
8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Vessel External Finish Paint
Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation
SSPC-SP5
Internal Coating
Devoe 253 Installed as per manufacturer’s specs
Skid and Piping
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Skid and Piping Ext.Paint
One (1) Shop Coats of Grey Enamel
Water Out & Drain Out Lines:
None
Flanged Valves on Water & Drain
none
Flame Arrestor Stacks:
High Heat Black
Insulation
• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum
9.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography & NDE
Vessels
RT-1
Nozzles
None
Internal Piping
None
External Piping
100% X-Ray
Firetube
100% X-Ray
UT on Cat D Welds
None
MPI
None
Hardness Testing
None
PWHT
Vessels
No
Piping
No
Firetubes
Yes
10.0 EXCEPTIONS & CLARIFICATIONS
No provision has been made to move the unit from the shop upon completion.
Charges may apply if package is not removed in a timely manner at completion.
11.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
OilPro electronic Document Control Management Package and Quality Control data package, parts list and as-built drawings in pdf format.
Full Document Control package is cloud based and traceable throughout project to allow easy dissemination with colleagues and future access.
12.0 DELIVERY
Package is part of ongoing stock program and will be ready for delivery in 0-12 weeks depending on time of order in replacement stock cycle.