1 ONLY INDIRECT FIRED LINE HEATER
1 MMBTU/hr rating
Size: 42”OD x 16’-0” lg. c/w
• Heater shell nominal water capacity: approx. 860 USG
• 12” Removable firetube, 4 pc. miter (107sq. ft. heating surface area
Heat Flux: 9,362 BTU/hr/sq.ft.
Heat Density: 12,121 BTU/hr/sq.in.)
• 12” x 16 ft. Removable T” type stack with clean out, wind shroud
• Removable Coil
• 1”NPT fuel gas preheat coil.
• Expansion tank c.w/ thief hatch, sight glass
• 1,000,000 BTU flame arrestor w/ main burner, pilot assy.
• Set of instrumentation, controls, valves per below.
• 1-1/2" urethane panel enclosure for controls.
• Fiberglass 2” th. insulation c.w. aluminum jacket on exposed shell.
• Heavy duty skid
PROCESS COIL – full sour service.
SINGLE PASS:
14 tubes of 3” sch. 160 x 15’ – 0”
3,395 psig @ 200 F (Ltd. by flg’s.) per ANSI B31.3 and B16.5
3” CL.1500 RFWN inlet/outlet connections
Corrosion Allowance: 1/8”,
100% X-Ray.
PWHT
Materials: SA-106B / SA-105N / SA-234 WPB MDMT: -20 deg F
Coil volume: 7.6 cu.ft. Coil area: 205 sq.ft.
F.G. PRE-HEAT COIL:
1 tube of 1” sch. 80 x 14’ – 0” (approx. length)
1,480 psig @ 200 F per ANSI B31.3 and B16.5
1”-3000#NPT inlet/oulet connections
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta, British Columbia and Saskatchewan.
LINE HEATER (H-100)
42” OD x 16’-0” LG., 1.0 MMBTU/Hr. heat rating
- 16” OD x 5’-0” long horizontal expansion pot c/w FSR vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2” thick Fibreglass insulation c/w Stucco Embossed 0.020” thick banded aluminium cladding. (Ends not included)
NOZZLES
Fill Connection 1 8” Hinged mounted on 16” OD pot
Drain 1 2” 3000# Full Coupling
Firetube 2 12” Flanged
FG Preheat 2 1” 3000# Full Coupling
TC 1 1” 3000# Full Coupling
HTSD 1 1” 3000# Full Coupling
TI 1 1” 3000# Full Coupling
Spare 1 1” 3000# Full Coupling
Level Gauge 2 1/2” 3000# T.O.L.'s
LSL 1 2” 3000# Half Coupling
HEATING SYSTEM
- A 16” O.D. horizontal four piece miter removable firetube.
- 1 – 16”x16’ type -T” removable Stack w/ Clean out & Wind Shroud
- Standard hinged Flame arrestor c.w.:
1.50 MM BTU/hr. duty main burner and Pilot/Ignition/FFSD Assembly
rated at 1,500,000 BTU/hr net Duty c/w:
Eclipse Compound injector, Mod. H-160:
Air/gas mixer,
Sleeve,
Barrel and
Ferrofix burner nozzle
Approx. Fuel Gas Consumption: 2,884 SCF/Hr. (based on rated capacity-full load using 1000 BTU/SCF natural gas)
FA to fit 16” firetube c/w
4” th. Aluminium flame cell
2”NPT peep site in the draft hood
- Burner to have fuel gas and pilot gas connections @ 12:00 o’clock.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100 c/w weatherproof enclosure 12” x 10” x 6”
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre–Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
ESDV-100 1 GAS SAFETY SHUT OFF VALVE
ZSC-100 1” VCI CSA201F-66-PVVRHSEV50-A AP3SR5LTDTS(FC-80)-
EY-100 ASCO VR7C2YAA2NGA-LS-AVC D060014-70199DBY-24VDCSOL
SCV-100 Fail Close – 80 Psig Air Supply, Speed Control Valve.
BALL VALVE: VCI CSA201F-66-PVV-RH-SE-V50-LH
• CSA-C/US ( CGA/AGA )FM CERTIFIED BALL VALVES
• ANSI Z21.21/CGA 6.5-/CGA 3.9CI/CGA3.16 FM 7412 CERTIFIED
• CSA/FM CERTIFIED RATING TO 600 PSIG
• TEMPERATURE: MINUS -40 DEG. C to Plus +65 DEG. C
• CF8M STAINLESS STEEL INVESTMENT CAST BODY & END CAPS
• 316SS SOLID BALL WITH RELIEF HOLE IN UPSTREAM SIDE
• FLOW ARROW INDICATOR
• 316SS STEM WITH ANTI STATIC DEVICES
• POLYCARBON SEATS – BACK-UP LO-TEMP VITON O’RINGS
• HIGH CYCLE STEM SEAL DESIGN – ANTI-BLOW OUT STEM
• GRAPHOIL STEM PACKING
• LO-TEMP VITON BODY SEALS (V)
• FEMALE NATIONAL PIPE END CONNECTIONS
• ISO NECK PAD 5211
• LOCKING LEVER HANDLE
• HEATING SYSTEM
- A 12.75” O.D. horizontal four piece miter removable firetube
- 1 – 12.75” OD x 16’ type -T” removable Stack c.w. Clean out & wind shroud
- Standard hinged Flash Arrestor c.w.
1.0 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD Assembly rated at 1,000,000 BTU/hr net duty to fit a
12.75” OD firetube c/w
Eclipse air-gas mixer and
1-3BT-2-1/2” burner nozzle.
Fuel Gas Consumption: 1,923 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner to have fuel gas and pilot gas connections @ 12:00 o’clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-100
BE-100
IGN-100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM -Profire 2100”
FLAME GARD IGNITION CONTROLLER
c/w weatherproof enclosure 12” x 10” x 6”
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main, POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre–Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
ESDV-100
1
GAS SAFETY SHUT OFF VALVE
ZSC-100 1” VCI CSA201F-66-PVVRHSEV50-A AP3SR5LTDTS(FC-80)-
EY-100 ASCO VR7C2YAA2NGA-LS-AVC D060014-70199DBY-24VDCSOL
SCV-100 Fail Close – 80 Psig Air Supply, Speed Control Valve.
BALL VALVE: VCI CSA201F-66-PVV-RH-SE-V50-LH
• CSA-C/US ( CGA/AGA )FM CERTIFIED BALL VALVES
• ANSI Z21.21/CGA 6.5-/CGA 3.9CI/CGA3.16 FM 7412 CERTIFIED
• CSA/FM CERTIFIED RATING TO 600 PSIG
• TEMPERATURE: MINUS -40 DEG. C to Plus +65 DEG. C
• CF8M STAINLESS STEEL INVESTMENT CAST BODY & END CAPS
• 316SS SOLID BALL WITH RELIEF HOLE IN UPSTREAM SIDE
• FLOW ARROW INDICATOR
• 316SS STEM WITH ANTI STATIC DEVICES
• POLYCARBON SEATS – BACK-UP LO-TEMP VITON O’RINGS
• HIGH CYCLE STEM SEAL DESIGN – ANTI-BLOW OUT STEM
• GRAPHOIL STEM PACKING
ACTUATOR: AP SERIES ACTUATOR
LO-TEMP VITON BODY SEALS (V)
• FEMALE NATIONAL PIPE END CONNECTIONS
• ISO NECK PAD 5211
• LOCKING LEVER HANDLE
ACTUATOR: AP SERIES ACTUATOR
• PNEUMATIC SPRING RETURN RACK & PINION
• SIZED FOR 80 PSIG
• ALUMINUM ANODIZED BODY
• ALUMUNIM EPOXY END CAPS
• ISO 5211 / NAMUR VDI-VDE 3845
• 300SS BRACKET AND ADAPTOR-MOUNTING HARDWARE
• TEMPERATURE RANGE – MINUS 40?C. TO + PLUS 65?C
LIMIT SWITCH: ASCO VR7C2YAA2NGA-LS
• ALUMINUM HOUSING POWDER COATED
• 2-SPDT GOLD MECHANICAL SWITCHES
• 120VAC /24VDC –NEMA 4,4X,7 & 9 EXPLOSION PROOF
• VISUAL BEACON INDICATOR
• (2)-3/4” NPT CONDUIT CABLE ENTRIES
• MOUNTING BRACKET AND ADAPTOR HARDWARE
SOLENOID: AVC D060014-70199DBY-24VDCSOL -SOL
• ALUMINUM STEEL BODY
• 3-WAY - DIRECT MOUNT
• 24VDC – NEMA 4,4X,7 & 9 EXPLOSION PROOF
• 1/4” NPT END CONNECTIONS –3/8” TUBING REQUIRED
ESDV-101
1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HVL287776-001 gas pilot shut off valve
12/24VDC, 4 W atts, EXP.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2” MNPT end connections
5/8”? Pyrex red line sight glass c/w angle iron guard rods
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11
2” MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PRV-100 1 BELGAS P627 PRESSURE REDUCING REGULATOR
1” FNPT end connections
DI body
Maximum 1,000 psig Inlet pressure
3/8”? orifice
5 to 20psig spring range
PRV-101-2 2 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR
1/4” FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100
PI-101
PI-102 4 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2” diameter face x 1/4” NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-104 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2” diameter face x 1/4” NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2” diameter face x 1/4” NPT bottom connection
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-105 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2” diameter face x 1/4” NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PRV-103
1 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR
1/4” FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 120 psig spring range
PSHH-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2” FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2” FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
MANUAL VALVES
ELECTRICAL HOOKUP (Class 1 Div.2)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
STRUCTURAL STEEL SKID
- Approx. size: 5'-0” wide x 24'-0” long.
- W8 x 18# main members.
- 4” XH pipe – roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 6’-0” long x 6’-0” high x 2’-0” deep (constructed from 1-1/2” thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
MATERIAL SPECIFICATION
PIPING MATERIAL
THREADED 150# ANSI
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. None
WELDED CL.1500
Pipe SA-106B Smls. (3” 160.)
Weld Fittings SA-234WPB (3”160.)
Flanges SA-105N (RF 160. bore.)
T.O.L.'s N/A
Gaskets 316 SS Flexitallic
Bolting SA-193 B7M / SA-194 2HM
C.A. 1/8”
TUBING SPECIFICATIONS
Process 150# - 900#: CS Zinc Plated
Process 1500# - 2500# CS Zinc Plated
Instruments Vents CS Zinc Plated
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 5,093 psig for CL.1500 ).
Lineheater F.G. coil As per ASME Section B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2,160 psig. 600# ANSI piping).
Lineheater Shell Will be air/soap tested to 2 psig.
Firetube Will be air/soap tested to 2 psig.
Threaded Piping As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for 150# ANSI piping)
Instrument Tubing Will be air / soap tested to 1.1 x normal operating pressure. Instrument Operational Test
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle
As per ASME B31.3, latest edition, Paragraph 341.4.1 (i.e. 100%)
Interpretation to B31.3 -Normal” POST WELD HEAT TREATMENT
Lineheater Coil
Yes, As per ASME B31.3, latest edition, Paragraph 331.1.1
Welded Pressure Piping (i.e. 60 minutes at 1,150°F)
ULTRASONIC TESTING
Lineheater Coils None
HARDNESS TESTS
Lineheater Coils None
PAINTING SPECIFICATIONS
Equipment Surface Preparation Primer Finish
Stuctural Steel Commercial Sandblast
SSPC-SP7 (1) coat Zinc
Chromate Primer (1) one coat Warm Grey Enamel
Heater/Stack Commercial Sandblast
SSPC-SP7 (1) coat only Zinc Chromate Primer (on heater shell)
(1) coat High Heat Black
(self priming) (on stack only)
Coil Nozzles/all protrusions Commercial Sandblast
SSPC-SP7 (1) coat Zinc
Chromate Primer (1) one coat Warm Grey Enamel
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only, insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint – no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of AB-25 and AB-028 forms, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of -As-Built” drawings. One (1) set of -PDL” – Project Data List.
Sold Exw, Nisku, Alberta
Typical delivery is 6-8 weeks a.r.a.d.
Show Less