2” 600# Sour Wet Meter Package
Inlet Piping, Control Valve & ESD Valve:
• 2” 1500# RTJ flange at skid edge
• CVS 2” 1500# RTJ RP Inlet ESD valve
o Model: 2R157J1SNV4
o Trunnion ball valve, Sour, Low Temp, NACE
o CVS 160SR10 pneumatic spring return actuator
o 80psi Supply required, fail closed
• Fourm 2” 1500# RTJ Top entry Inlet choke valve (note 1)
o 2 PI 61/64” (.953) trim, tungsten carbide disc
o Meridian AC140SRLN pneumatic rack & pin actuator
o Dual travel stops, fail closed, 80 psi supply
o *see options at end of quote for controller type
ESDV Instruments:
• ASCO Solenoid Valve
o Model: EF8314H301
o ¼”npt SST Body, 3-way universal operation
o 24VDC coil, CSA approved Explosion proof
o 150psig Maximum operating pressure differential
o Low power 0.55 Watts
• CVS 3-way valve (Manual Latch)
o Model #: 4057CP
o ¼’npt Aluminum construction
• CVS series 7970 pressure pilot
o Set point tbd
Sales Gas Process:
• Canalta 2” 600#, SCH80, 3PC, dual chamber meter run
o NACE (CS trim), Grease seat, 600 WxF, Teletaps
o AGA 2000 Ed., A216 WCB, left hand
o Orifice plate – 2” x 1/8”, 1.000, 316
o K-Style 316 SS, HNBR, 80D
o Pipe: Cold drawn, A106B / A105N
o OAL – 57”
o Upstream: 600RF, Downstream: 600RF
o Contour flow conditioner: RF, 0.75 beta
• Rosemount 4088BMultiVariable Transmitter
• Model# 4088B2P12G7R2E121AE6M5
o P: Multivariable measurement w/ direct process variable output
o 1: Measurement type: Differential pressure, static pressure and temperature
o 2: Differential pressure: -250 to 250” WC
o G: Static pressure type: Gage
o 7: Static pressure range: 1500 psi
o R: Temperature input: RTD input
o E6: CSA Explosion-proof, Dust ignition-proof, Division 2
o M5: LCD display
• 316SST 5-way manifold kit (NACE) c/w bracket & 4 bolts
• 3 Wire RTD c/w thermowell (Aircom)
o Spring loaded element
o 2.5” Insertion length
o ¾”npt Process connection
o Temp range: -100 DEG C to 204 DEG C
• 2” 600# RF flange at skid edge
Instrument Gas:
• Off-skid sweet fuel gas supply
• (2) CVS 67 regulator
o ¼”npt tapped-bonnet type: 67cfr
o 0-35psi, adjustable spring range
o c/w tapped vented panel mount
o Adj screw w/ closing cap
• (2) CVS 67 regulator
o ¼”npt tapped-bonnet type: 67cfr
o 0-110psi, adjustable spring range
o c/w tapped vented panel mount
o Adj screw w/ closing cap
Heater:
• 12” x 24” 10,000BTU CCI natural gas heater
• Fisher 912 regulator, grill, vent hood, temp control and accessories
• 30’ cables, 12V start
Chemical:
• CVS series 51 injection pump
• Micro valve, 3/8” hard packing
• Max discharge pressure – 6000psig
• Max volume – 12GPD
• Operation ratio fluid/gas – 300/1
• SST line check
• Mounted on stand
• 4’ Louvers & Gauges liquid level/rate gauge
• Suction – to skid edge
• Discharge – upstream of inlet choke
Support Skid:
• 3’ x 10’ (3/16” checker plate) floor
• 5” Channel steel construction
• 3’ HSS Legs w/ 6” square feet
• 2” Poly-urethane spray foam insulation under checker plate
Building:
• Roughly 3’0” W x 10’0” L x 4’0” H Foam panel enclosure
• 1.5” Polyurethane foam panels (R12); Galvalume (interior/exterior)
• All aluminum extrusions, flashings, sealants, & fasteners
• (1) 6’ W x 3’6” double door c/w
• 8” barrel bolt, 6” barrel bolt, 6” spring bolt, (2) check-chains & 3.5” butt hinge
• (2) 4” round vents
Electrical Components & Prewire Details:
• FloBoss 107 base chassis c/w CPU W IO individually
• FloBoss 107 MVS interface card
• GE MDS SD4 Ethernet radio
• Clearwave 406-430MHZ Yagi antenna, 6 element, 10DBD, 35’ belden
• (2) Module solar 150W 12V w/ J-box CSA C1D2
• (4) Battery (group 27) AGM 12V – 104.4 amp hours @ 72 hour discharge cycle
PreWire Details
See options below
Valves:
• 1 – WKM 1”npt 3000# RP ball valve – sour service
• 2 – WKM ½”npt 3000# FP ball valve – sour service
• 1 – WGI ½”npt 6000# needle valve, sour service
• 6 – WGI ¼”npt 6000# needle valve, sweet service
Piping Information and Notes:
• Process piping as per ASME B31.3 specifications
• Welded pipe 2” 1500#: SA106B Sch 160 w/ 1500# valves
• Threaded pipe: SA106B Sch XXS with 6000# valves
• Welded pipe 2” 600#: SA106B Sch 80 w/ 600# valves
• Threaded pipe: SA106B Sch 160 with 3000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 6000#
• Tubing: 3/8” 316 SS .049 wall
• Tubing: ½” 316 SS .049 wall
• Tubing fittings: Swagelok SS
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Painting:
• SSPC – SP3 Surface preparation
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial enamel in light grey
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program
• 100% B31.3 (normal) x-ray, PWHT as per specifications
• All instrumentation pneumatic tested and function tested
Note 1.
No engineered control valve sizing completed.
Control valve comes with standard port (trim) size (or largest available).
Price subject to change based on sizing results.
Options:
1.
Electrical Pre-Wire Adder:
The skid will be wired class 1 Zone 1 and will consist of the following:
• Aluminum rigid pipe and Crouse-Hinds fittings
• End devices will be connected using teck cable and T&B STX cable glands
• We will install the OilPro-supplied RTU
• The following end devices will be connected to the RTU:
1. MVT w/ RTD
2. PCV
3. Solenoid (ESDV control)
• A wire insulation and point to point verification test will be completed and documented
• An electrical inspection will be done before it leaves the shop
*Electrical pre-wire details above
2.
Inlet Choke Pneumatic Postioner Adder:
• Add VAC pneumatic positioner
o V200P-D1-90-A-C1
o *full details available upon request
3.
Inlet Choke Electro-Pneumatic Positioner Adder:
• Add Siemens PS2 smart valve positioner
o 6DR5210-0EN00-0AA0
o *full details available upon request
Inlet Piping, Control Valve & ESD Valve:
• 2” 1500# RTJ flange at skid edge
• CVS 2” 1500# RTJ RP Inlet ESD valve
o Model: 2R157J1SNV4
o Trunnion ball valve, Sour, Low Temp, NACE
o CVS 160SR10 pneumatic spring return actuator
o 80psi Supply required, fail closed
• Fourm 2” 1500# RTJ Top entry Inlet choke valve (note 1)
o 2 PI 61/64” (.953) trim, tungsten carbide disc
o Meridian AC140SRLN pneumatic rack & pin actuator
o Dual travel stops, fail closed, 80 psi supply
o *see options at end of quote for controller type
ESDV Instruments:
• ASCO Solenoid Valve
o Model: EF8314H301
o ¼”npt SST Body, 3-way universal operation
o 24VDC coil, CSA approved Explosion proof
o 150psig Maximum operating pressure differential
o Low power 0.55 Watts
• CVS 3-way valve (Manual Latch)
o Model #: 4057CP
o ¼’npt Aluminum construction
• CVS series 7970 pressure pilot
o Set point tbd
Sales Gas Process:
• Canalta 2” 600#, SCH80, 3PC, dual chamber meter run
o NACE (CS trim), Grease seat, 600 WxF, Teletaps
o AGA 2000 Ed., A216 WCB, left hand
o Orifice plate – 2” x 1/8”, 1.000, 316
o K-Style 316 SS, HNBR, 80D
o Pipe: Cold drawn, A106B / A105N
o OAL – 57”
o Upstream: 600RF, Downstream: 600RF
o Contour flow conditioner: RF, 0.75 beta
• Rosemount 4088BMultiVariable Transmitter
• Model# 4088B2P12G7R2E121AE6M5
o P: Multivariable measurement w/ direct process variable output
o 1: Measurement type: Differential pressure, static pressure and temperature
o 2: Differential pressure: -250 to 250” WC
o G: Static pressure type: Gage
o 7: Static pressure range: 1500 psi
o R: Temperature input: RTD input
o E6: CSA Explosion-proof, Dust ignition-proof, Division 2
o M5: LCD display
• 316SST 5-way manifold kit (NACE) c/w bracket & 4 bolts
• 3 Wire RTD c/w thermowell (Aircom)
o Spring loaded element
o 2.5” Insertion length
o ¾”npt Process connection
o Temp range: -100 DEG C to 204 DEG C
• 2” 600# RF flange at skid edge
Instrument Gas:
• Off-skid sweet fuel gas supply
• (2) CVS 67 regulator
o ¼”npt tapped-bonnet type: 67cfr
o 0-35psi, adjustable spring range
o c/w tapped vented panel mount
o Adj screw w/ closing cap
• (2) CVS 67 regulator
o ¼”npt tapped-bonnet type: 67cfr
o 0-110psi, adjustable spring range
o c/w tapped vented panel mount
o Adj screw w/ closing cap
Heater:
• 12” x 24” 10,000BTU CCI natural gas heater
• Fisher 912 regulator, grill, vent hood, temp control and accessories
• 30’ cables, 12V start
Chemical:
• CVS series 51 injection pump
• Micro valve, 3/8” hard packing
• Max discharge pressure – 6000psig
• Max volume – 12GPD
• Operation ratio fluid/gas – 300/1
• SST line check
• Mounted on stand
• 4’ Louvers & Gauges liquid level/rate gauge
• Suction – to skid edge
• Discharge – upstream of inlet choke
Support Skid:
• 3’ x 10’ (3/16” checker plate) floor
• 5” Channel steel construction
• 3’ HSS Legs w/ 6” square feet
• 2” Poly-urethane spray foam insulation under checker plate
Building:
• Roughly 3’0” W x 10’0” L x 4’0” H Foam panel enclosure
• 1.5” Polyurethane foam panels (R12); Galvalume (interior/exterior)
• All aluminum extrusions, flashings, sealants, & fasteners
• (1) 6’ W x 3’6” double door c/w
• 8” barrel bolt, 6” barrel bolt, 6” spring bolt, (2) check-chains & 3.5” butt hinge
• (2) 4” round vents
Electrical Components & Prewire Details:
• FloBoss 107 base chassis c/w CPU W IO individually
• FloBoss 107 MVS interface card
• GE MDS SD4 Ethernet radio
• Clearwave 406-430MHZ Yagi antenna, 6 element, 10DBD, 35’ belden
• (2) Module solar 150W 12V w/ J-box CSA C1D2
• (4) Battery (group 27) AGM 12V – 104.4 amp hours @ 72 hour discharge cycle
PreWire Details
See options below
Valves:
• 1 – WKM 1”npt 3000# RP ball valve – sour service
• 2 – WKM ½”npt 3000# FP ball valve – sour service
• 1 – WGI ½”npt 6000# needle valve, sour service
• 6 – WGI ¼”npt 6000# needle valve, sweet service
Piping Information and Notes:
• Process piping as per ASME B31.3 specifications
• Welded pipe 2” 1500#: SA106B Sch 160 w/ 1500# valves
• Threaded pipe: SA106B Sch XXS with 6000# valves
• Welded pipe 2” 600#: SA106B Sch 80 w/ 600# valves
• Threaded pipe: SA106B Sch 160 with 3000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 6000#
• Tubing: 3/8” 316 SS .049 wall
• Tubing: ½” 316 SS .049 wall
• Tubing fittings: Swagelok SS
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Painting:
• SSPC – SP3 Surface preparation
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial enamel in light grey
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program
• 100% B31.3 (normal) x-ray, PWHT as per specifications
• All instrumentation pneumatic tested and function tested
Note 1.
No engineered control valve sizing completed.
Control valve comes with standard port (trim) size (or largest available).
Price subject to change based on sizing results.
Options:
1.
Electrical Pre-Wire Adder:
The skid will be wired class 1 Zone 1 and will consist of the following:
• Aluminum rigid pipe and Crouse-Hinds fittings
• End devices will be connected using teck cable and T&B STX cable glands
• We will install the OilPro-supplied RTU
• The following end devices will be connected to the RTU:
1. MVT w/ RTD
2. PCV
3. Solenoid (ESDV control)
• A wire insulation and point to point verification test will be completed and documented
• An electrical inspection will be done before it leaves the shop
*Electrical pre-wire details above
2.
Inlet Choke Pneumatic Postioner Adder:
• Add VAC pneumatic positioner
o V200P-D1-90-A-C1
o *full details available upon request
3.
Inlet Choke Electro-Pneumatic Positioner Adder:
• Add Siemens PS2 smart valve positioner
o 6DR5210-0EN00-0AA0
o *full details available upon request
