
HT 10x70-H-SOUR-75-11MM-3PH PKG REV.1
NOTE. This is a revision of the original
For clarity, changes from the original are preceded by a * and end with a ~
1.0 VESSEL
V-100
1 144" ID X 70'- 0" S/S x 75 PSI MAWP HORIZONTALTREATER
Constructed to ASME Section VIII Div I, with CRN Registered in AB
1/8" corrosion allowance on vessel, N/A on Firetube
350 deg F design temperature
Inlet deflector, Bolt in inlet slides, Oil Spreaders, Weir with removable door, oil box, (2) Plug Baffles and Two (2) Vortex breakers.
Two (2) 2" Preheat Coils, MAWP 150 psig
M.D.M.T.-20 deg F @ 75 psig.
Designed & Dressed 3 phase
C/w (2) 4" Bridles
Designed Full Vacuum. Vacuum rings included.
*
6" Thick x 9 lb/ft3 Mistex
(2) 30" x 20' long exhaust Stack c/w down draft diverter
*
Base price is factoring in using new surplus materials owned by another producer.
Verification of MTRs to be completed, see option 11 if new is deemed to be required; however, it is unlikely the surplus material will not work.
VESSEL CONNECTIONS:
N1 Inlet
1 - 10" NPS CL150 RFHB
*
N2 Gas Outlet
1 - 4" NPS CL150 RFLWN
N3 Oil Outlet
1 - 10" NPS CL150 RFHB
~
N4 Water Outlet
1 - 4" NPS CL150 RFLWN
N5 Spare
1 - 4" NPS CL150 RFLWN
N6 a Spare
1 - 4" NPS CL150 RFLWN
N6 b LLSD
1 - 4" NPS CL150 RFLWN
N7 PSV
1 - 6" NPS CL150 RFHB
N8 HLSD
1 - 3" NPS CL150 RFWN
N9 a/b Oil Bridle
2 - 2" NPS CL150 RFWN
N10 a/b Water Bridle
2 - 2" NPS CL150 RFWN
N11 PI
1 - 2" NPS CL150 RFWN
N12 TI
1 - 2" NPS CL150 RFWN
*
N13 a-f Drain
6 - 2" NPS CL150 RFLWN
~
N14 a-g Anode
7 - 4" NPS CL150 RFLWN
N15 a/b/c/d FG Pre-Heat
4 - 2" NPS CL150 RFWN
N16 a/b TSHH
2 - 2" NPS CL150 RFWN
N17 FT LLSD
1 - 3" NPS CL150 RFLWN
N18 Oil LLSD
1 - 3 NPS CL150 RFLWN
*N19 Spare
1 - 6" NPS CL150 RFHB c.w. blind
~
N20 TSHH
1 - 2" NPS CL150 RFWN
*
N21 Spare
1 - 2" NPS CL150 RFWN c.w. blind
N22 Spare
1 - 3" NPS CL150 RFLWN c.w. blind
~
N23 a-e Sample Points
5 - 2" NPS CL150 RFWN
*
N24 TIT
1 - 2" NPS CL150 RFWN
~
M1a/b Manway
2 - 24" NPS CL150 RFV2 c/w Blind and davit arm
FT1/2 Firetube
2 - 42.5 x 78.5" Nom Shop built
Two (2) FIRE TUBES
30" OD x 40' long insert length "U" Firetube c/w stack
(0.625" thk) SA-516-70N
5.5 MMBTU/hr Each based on 8,000 BTU/hr/ft2
*1/8" corrosion allowance ~
Five-piece mitre
2.0 INSTRUMENTATION
LC-100/101
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0%u201035 Psi Output
1 7/8" x 12" PVC Displacer
Complies to NACE MR0175%u20102002
LCV-100
1 CVS SERIES D CONTROL VALVE
2" CL150 Process Connection, LCC Body
1" 316 SST Trim
667/657 Actuator, Fail Closed or Fail Open
Operating Range: 0%u201033 Psi
Low Temp, Nace Service
LCV-101
1 CVS V-100 CONTROL VALVE
6" CL150 RF, LCC Body
Low Temp, Nace Service
1051-40 Actuator
Operating Range: 0-30 Psig
*
LG-100-101
2 PENBERTHY OR EQUAL LIQUID LEVEL GAUGES
V.L. 45-1/2"
4TM7-NE Transparent
1/2" NPT, 1240 PSI @ 100 deg F
NACE Service
C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT
~
FE/FQIT-100
1 PRIMARY FLO TURBINE METER NUFLO TOTALIZER
2" CL150 Process Connections
1" To 2" Metering
1" 170-1700 BPD, 1 1/2" 515-6000 BPD, 2" 1300-13,000 BPD
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
FE/FQIT-101
1 PRIMARY FLO TURBINE METER NUFLO TOTALIZER
4" CL150 Process Connections
4" Metering
4,100-41,000 BPD
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
*
ESDV-100/102
2 CVS EMERGENCY SHUT DOWN VALVES
3" CL150RF RP CSC Ball Valve
Model No: 3R01RFSLT, Floater
NACE
CVS 92SR-10- Actuator
Pneumatic Spring Return, Fail Close or Fail Open Operation
Sized for 80 Psi Supply Pressure
ESDV-101
1 CVS EMERGENCY SHUT DOWN VALVE
8" CL150RF RP CSC Ball Valve
Model No: FB2-F30R06L, Trunnion
NACE
CVS 210SR-10- Actuator
Pneumatic Spring Return, Fail Close Operation
Sized for 80 Psi Supply Pressure
XY-100-102
3 ASCO SOLENOID VALVES
Model: EF8320G202-24
1/4" NPT SST Body, 3-Way Normally Closed
24 VDC Coil, CSA Approved Explosion Proof
115 Psi Maximum Operating Pressure Differential
ZSC/ZSO-100-102
3 CVS LIMIT SWITCH W/ BEACON INDICATORS
Model# CVSYTC870-M1
CSA Approved,
Explosion Proof.
Open and Closed Switch.
~
FE-100
1 CANALTA OR EQUAL SENIOR METER RUN
2" CL150 RF, Sch. 80, Nace Service Trim
Built to AGA 2000 SPEC
One (1) 1" CL3000 TOL and One (1) 3/4" CL3000 TOL Downstream
1 Hour Hydro Test, 100% X-Ray, PWHT, 48" OAL
C/w Pin Flanged Type Flow Conditioner
MVT-100
1 4088B MUTLIVARIABLE TRANSMITTER
Model# 4088B2P12G4R2E121AE6M5
4088: multivariable Pressure Transmitter
B: Transmitter Register Mapping: Remote Automation Systems Ready
2: Performance Class: Classic: 0.10% DP Accuracy
P: Multivariable Measurement with Direct Process Variable Output
1: Measurement Type: Differential Pressure, Static, Pressure, and Temperature
2: Differential Pressure: -250 to 250" WC
G: Static Pressure Type: Gage
4: Static Pressure Range: 3626 Psi Measurement Type 1&2 only.
R: Temperature Input: RTD Input
2: Isolating Diaphragm: 316L SST
E12: Process Connection: Coplanar Flange %u00BC" NPT 316 SST Drain Vents
1A: Aluminum housing ½-14 NPT
E6: CSA Explosion-proof, Dust Ignition-proof, Division 2
M5: LCD Display
C/w 3 Wire RTD c/w Thermowell (AIRCOM)
- SPRING LOADED ELEMENT
- 2.5" Insertion Length
- 3/4" NPT THREADED PROCESS CONNECTION
- Temperature Range: -100 DEG C TO 204 DEG C
C/w 316 SST 5-Way Manifold (NACE)
BPCV-100
1 CVS E SERIES PRESSURE CONTROL VALVE
PY-100
2" CL150 RF, LCC Body
316 SST Trim
657/667-40 or 45 Actuator, Fail Open or Closed
Low Temp, STD as Nace Service
C/w Fairchild TCX17800-403EN Transducer, 6-30 Psi Output, 4-20mA, Explosion Proof
BDV-100
1 NORRISEAL LIQUID CONTROL VALVE
Model # 2220
2" CL150 RF Process Connection, LCC Body
1" SST Trim, LCC Body
Fail Closed
Standard Sour Service
UY-100
1 ASCO SOLENOID VALVE
Model: EF8320G202-24
1/4" NPT SST Body, 3-Way Normally Closed
24 VDC Coil, CSA Approved Explosion Proof
115 Psi Maximum Operating Pressure Differential
PSV-100
1 MERCER PRESSURE RELIEF VALVE
Model 9500
4" CL150 Inlet x 6" CL150 Outlet
Nace Service Trim, WCB Body
"P" Orifice, 75 Psi Set Pressure
*
LSHH-100
3 KIMRAY ELECTRIC LEVEL SWITCHES
LSLL-100/101
Model: CEC2
2" NPT Process Connection
Nace Compliant, C/w Manual Override
HLSD-200
~
PSHH-100
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE18
Adjustable Set Point Range
Increasing: 45 - 375 Psi, Decreasing: 15 - 345 Psi
Dead band: Approx. 30 Psi
System Pressure (Max): 1500 Psig
Proof Pressure: 2000 Psig
Wetted Materials: Pressure Port: 1/2" FNPT 316 SS, 316 SS Diaphragm, Viton
O-Ring Relay: SPDT
UL, CSA: Explosion Proof - Class 1, Div./Zone 1, Groups A, B, C & D
Dual Seal - ANSI/ISA - 12.27.01-2003
CE Mark, NACE
PIT-100
1 ROSEMOUNT 2088 PRESSURE TRANSMITTER
Model# 2088G2S22A1M5B4C6
G: Transmitter Type: Gage
2: Pressure Range: -14.7-150 Psi
S: Output: 4-20 mA DC/Digital HART Protocol
22: Material of Construction: 316L SST / Silicone Fill
A: Process Connection: 1/2" NPT Female
1: Conduit Thread: 1/2" NPT
M5: LCD Display, Scaled 0-100%
B4: SST Mounting Bracket with SST Bolts
C6: CSA Explosion-Proof; Intrinsically Safe, and Non-Incentive
C/w WGI 2-Way Test Manifold 3/4" x 1/2" S.S DBB #WN9736
PI-100-102
3 WGI OR EQUAL PRESSURE GAUGES
Silicone Filled
4" dia. Face x 1/2" NPT Bottom Mount End Connection
SS Case and Internals
0 to 160, 0 to 200, 0 to 1,000, 0 to 1,500 Psi, Dual Scale
PI-101/102
2 WGI 2-WAY TEST MANIFOLDS
3/4" x 1/2" S.S DBB #WN9736
TI/TW-100
1 MASTER-TEMP 300 OR EQUAL TEMPERATURE GAUGE
1/2" NPT Back Connection, 3" Dial, 9" Stem
-40 to 160%u00B0F Range - Dual Scale
C/w ½" FNPT x 3/4" MNPT x 9.25" OAL, 7.5" U, 316 SST Thermowell
ANO-100
7 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail Wire Without Shunt
SP-100
1 CANALTA SAMPLE PROBE
Model 50SP, 1/2" NPT x 10" Long Probe
*
TIT-100
1 ROSEMOUNT 644 SMART TEMPERATURE TRANSMITTER
Model# 644HAK1XAJ1M5
644: Smart Temperature Transmitter
H: Transmitter Type: Head Mount - DIN A
A: Output: 4-20 mA with Digital Signal based on HART protocol
K1: Product Certifications: ATEX Flameproof; Intrinsic Safety; Type n; Dust
XA: Sensor Specified Separately and Assembled to Transmitter
J1: Universal Junction Box, 3 entries, 3.5 in , Aluminum, M20 x 1.5
M5: LCD Display
C/w ROSEMOUNT 214C TEMPERATURE SENSOR
Model# 214CRTSMB1D3E0042SLNDXAXW
214C: Core Tier General Use Sensor
RT: Sensor Type: RTD thin-film, PT100, a = 0.00385, -50 to 450 C
SM: Sensor Sheath Material: 321 SST
B1: Sensor Accuracy: Class B per IEC 60751
D3: Sensor Wire Configuration: Dual, 3-Wire
E: Dimension Units: US Customary/English Units (inches)
0042: Sensor Insertion Length (L): 4.25 in
SL: Sensor Mounting Style: Spring Loaded Adapter
ND: Product Certifications: ATEX Dust Ignition proof
XA: Process Ready Assembly of Transmitter and Sensor
XW: Process Ready Assembly of Sensor and Thermowell
C/w Rosemount Thermowell
C/w Model# 114CE0025FAK2SC017AQ17Q5Q8XW
114C: Barstock Thermowell
E: U.S. Customary Units (English)
0025: Immersion Length (U): 0025 Inch
F: Mounting Style: Flange, Full Penetration Weld
AK: Process Connections: P,F,G,V,E (2 in Class 300)
2: Stem Style: Tapered Stem
SC: Thermowell Material: 316/ 316L Dual Rated
017: Head Length (H): 1.75 Inch
A: Instrument Connection: 1/2"-14 ANPT
Q17: Canadian Registration No.
Q5: External Pressure Test
Q8: Material Certification
XW: Process ready assembly of a sensor and thermowell
ST-100
1 SOUR SERVICE SAMPLE TANK
30" Wide x 15" Deep x 23" Tall Sample tank. C/w Plexi-glass top
Shot Pot Vessel. 8" OD x 30" OAL. 285 Psi, Sour Service
PSV. 1" NPT x 1" NPT "D" Orifice set @ 150 Psi Sour Service
67 CFR Regulator SST
TIT-100 1 ROSEMOUNT 644 SMART TEMPERATURE TRANSMITTER
Model# 644HAK1XAJ1M5
644: Smart Temperature Transmitter
H: Transmitter Type: Head Mount - DIN A
A: Output: 4-20 mA with Digital Signal based on HART protocol
K1: Product Certifications: ATEX Flameproof; Intrinsic Safety; Type n; Dust
XA: Sensor Specified Separately and Assembled to Transmitter
J1: Universal Junction Box, 3 entries, 3.5 in , Aluminum, M20 x 1.5
M5: LCD Display
C/w ROSEMOUNT 214C TEMPERATURE SENSOR
Model# 214CRTSMB1D3E0042SLNDXAXW
214C: Core Tier General Use Sensor
RT: Sensor Type: RTD thin-film, PT100, a = 0.00385, -50 to 450 C
SM: Sensor Sheath Material: 321 SST
B1: Sensor Accuracy: Class B per IEC 60751
D3: Sensor Wire Configuration: Dual, 3-Wire
E: Dimension Units: US Customary/English Units (inches)
0042: Sensor Insertion Length (L): 4.25 in
SL: Sensor Mounting Style: Spring Loaded Adapter
ND: Product Certifications: ATEX Dust Ignition proof
XA: Process Ready Assembly of Transmitter and Sensor
XW: Process Ready Assembly of Sensor and Thermowell
C/w Rosemount Thermowell
C/w Model# 114CE0025FAK2SC017AQ17Q5Q8XW
114C: Barstock Thermowell
E: U.S. Customary Units (English)
0025: Immersion Length (U): 0025 Inch
F: Mounting Style: Flange, Full Penetration Weld
AK: Process Connections: P,F,G,V,E (2 in Class 300)
2: Stem Style: Tapered Stem
SC: Thermowell Material: 316/ 316L Dual Rated
017: Head Length (H): 1.75 Inch
A: Instrument Connection: 1/2"-14 ANPT
Q17: Canadian Registration No.
Q5: External Pressure Test
Q8: Material Certification
XW: Process ready assembly of a sensor and thermowell
ST-100
1 SOUR SERVICE SAMPLE TANK
30" Wide x 15" Deep x 23" Tall Sample tank. C/w Plexi-glass top
Shot Pot Vessel. 8" OD x 30" OAL. 285 Psi, Sour Service
PSV. 1" NPT x 1" NPT "D" Orifice set @ 150 Psi Sour Service
67 CFR Regulator SST
LSLL-102
1 SOR ELECTRIC LEVEL SWITCH
Model 1550C-F2A-C-L1-ES-CSCV
2" NPT Process Connection
316 SS Float, Max 36" Insertion, 316 SS Body
Hermetically Sealed Reed Switch, 473 Psi MAWP
Explosion Proof
~
3.0 BURNER MANAGEMENT SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required. As per the new rules for B149.3 field certification must be completed by the owner.
Please forward confirmation to us once this is completed.
If you would like us to complete, we will provide this service at cost plus 10%
*
Includes Wiring of dual burners to junction box
~
BMS-200/10
2 PROFIRE 2100 BMS CONTROLLERS
Combustion Safety Controller
FABS-100/01
2 FLAME ARRESTED BURNER SYSTEMS
Rated for 5.5 MM BTU/hr to fit 30" firetube
C/w Secondary Control Plate c/w triple 2" Burner pilot adjustable shutter
TCV-200/01
2 KIMRAY 130 SET ELO CONTROL VALVES
1" NPT, 1/2" EP Trim
C/w Control module for E-Lo MXA Valve
LLSD-200/01
2 KIMRAY ELECTRIC LEVEL SWITCHES
2" NPT connection c/w manual test switch
SOV-200-205
6 ASCO SOLENOID VALVES
Four (4) 24 volt, 1" NPT connections
Two (2) 24 volt, 1/4" NPT connections, 2 Way
*
SPV-200-201
2 SPEED RESTRICTOR VALVES
1/4" NPT
PSHH-200/201
PSLL-200/201
4 UE HIGH / LOW PRESSURE SWITCHES
For Profire Burner System
One (1) High Pressure Switch
One (1) Low Pressure Switch
~
TSHH/TSH-200/01
2 ELECTRIC TEMPERATURE SENSORS
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w 3/4 " NPT X 11.5" Stem, stainless steel thermowell
PI-200-209
10 PRESSURE GAUGES
Liquid fill, 1/2" dia. face x 1/4" NPT end connection
Four (4) 0 to 15 psig range, dual Scale
Six (6) 0 to 30 psig range, dual Scale
*
PRV-200/01
2 FISHER MODEL 627R PRESSURE REDUCING REGULATORS
1" NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2" orifice, Sour
PRV-200/01
2 FISHER 67CFR REGULATORS
1/4" FNPT connections
Nace service trim
250 psig MAWP, 0 to 35 psig spring range
PSV-200/201
2 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT inlet x 1" NPT outlet
Sour service trim, WCB body
"D" Orifice, 30 psig set pressure
~
*
2 2" CL150RF Manual ball valves CSA, SST Ball & Trim w/ CF8M Body
2 2" CL150RF Alta Y-Strainer
~
4 1/2" NPT Valve-Tek Ball Valves, SST
4 1/4" NPT Valve-Tek Ball Valves, SST
4.0 MANUAL VALVES
*
1
6" CL150 RF RP, C&C or Equal DBB Ball Valves, Nace Service
2
2" CL150 RF RP, C&C or Equal DBB Ball Valves, NACE Service
~
1
3" CL150 RF RP, C&C or Equal Ball Valve, Nace Service
*
25
2" CL150 RF RP, C&C or Equal Ball Valves, NACE Service
~
1
1" CL2000 NPT RP, C&C or Equal Ball Valve, Nace Service
5
3/4" CL2000 NPT RP, C&C or Equal Ball Valves, Nace Service
2
1/2" CL2000 NPT FP, C&C or Equal Ball Valves, Nace Service
8
1/2" CL2000 NPT RP, C&C or Equal Ball Valves, Nace Service
4
1/4" CL2000 NPT RP, C&C or Equal Ball Valve, Nace Service
2
2" RF CL 150 RF DHV or Equal Globe Valve (Bypass)
*
1
8" CL600 RF FP, C&C or Equal Swing Check Valve, Nace Service
3
3" CL150 RF FP, C&C or Equal Swing Check Valves, Nace Service
1
1/2" CL2160 NPT, Wheatley or Equal Swing Check Valve, Nace Service
~
1
1/2" CL6000 NPT Gaugetech or Equal Needle Valves, SS
1
1/4" CL6000 NPT Gaugetech or Equal Needle Valves, SS
1
4" CL150 RF, Alta Y Strainer, Model NYF150, Nace Service
1
2" CL150 RF, Alta Basket Strainer, Model BSF150N, Nace Service
5.0 SKID AND BUILDING SPECIFICATION
SK-100
*
1 SKID BASE, 12'- 0" W X 90'- 0" L (Skid wing is 14' Wide x 25' long)
~
Main Skid Members - W18 x 71#/ft
Vessel Support members - W18 x 71#/ft
1/4" checker plate under building only
Floor Support members - C4 x 5.4#/ft
Six (6) lifting lugs
Drip lip w/ 12" round sump C/w Level switch
C/w 3" under skid Insulation
B-100
1 SELF FRAMING BUILDING
*
14'-0" Wide x 25'-0" Long x 14'-0" Low Eave Height
~
Gable Style Roof
22 Gauge Galvalume Exterior
24 Gauge White Fluted Aluminum Interior
R-12 Insulation in wall and R-20 in roof c/w 6 mil Vapor Barrier
One (1) 3'-0" x 7'-0" Foam Panel Door c/w, IWG Window, Check Chain, Panic-
Hardware, and Weather-Stripping
One (1) 40" x 40" Double Glazed Sliding Window c/w Screen
Two (2) 12" x 12" Adjustable Louvers c/w Screen
*
Vessel outside building c/w
2" fiberglass insulation and 0.020 stucco embossed aluminum cladding
~
C/w Full length ice rakes, Eave troughs & Downspouts
*
C/w One (1) 6" Wide Full-Length Ridge Vent c/w
damper, chain operated and bird screen
~
ET12-1 XP 120/1/60 Exhaust fan
*c.w. Hood
BH-100-102
3 CATADYNE 24" X 48" MK BUILDING HEATERS
Sweet natural gas
120 VAC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat
~
6.0 FUEL GAS SYSTEM
*
V-200
1 16" OD X 5" 285 PSI MAWP SOUR FUEL GAS SCRUBBER
1/8" Corrosion Allowance
-20/100 deg F Design Temperature
Registered in Alberta
C/w 2" CL150RF In, Out & Drain
PSV-200/201
1 MERCER PRESSURE RELIEF VALVE
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sour Service Trim, WCB Body
"D" Orifice, 150 Psi Set Pressure
~
PI-200
1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
2.5" dia. Face x 1/4" NPT Bottom Mount End Connection
SS Case and Internals
0 to 300 Psi, Dual Scale
*
PRV-300-308
9 CVS OR EQUAL 67CFR SST INSTRUMENT REGULATORS
1/4" FNPT connections
Sour service trim
0 to 35, 0 to 125 Psi Spring Range
~
7.0 ELECTRICAL
Electrical supplied and installed by others
8.0 PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
*
-All instruments to be vented to vent header
~
-Low temp piping at skid edge
-Inlet is field installed
*
-Gas outlet at vessel is 4" CL150 welded and flanged and directed to skid edge. C/w
2" meter run, BPCV and 3" ESDV.
-Oil outlet at vessel is 10" CL150 welded and flanged and directed to skid edge. C/w,
6" LCV, 4" turbine meter and Y-Strainer,
2" Bypass and Prover taps and
8" ESDV. LCV c/w
two (2) bleed rings on either side
-Water outlet at vessel is 4" CL150 welded and flanged and directed to skid edge as 3". C/w
2" Turbine meter,
Prover Taps, LCV,
Bypass and 3" ESDV.
LCV c/w two (2) bleed rings on either side
-Six (6) outlets at vessel are 2" CL150 welded and flanged and directed to 3" drain header
~
-Level gauges, Y-Strainer and scrubber drains are tied into drain header.
*
-Fuel gas scrubber inlet is 2 CL150 welded and flanged. Supplied from off skid.
-Instrument air is 2"CL150 welded and flanged. Supplied from off skid.
~
-Stainless steel tagging included
-Process Nozzle include Spec Blinds
-Level Controllers and Level gauges are in a bridle
*
Piping Stress Analysis is included
~
9.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads
SA-516-70N
Shell
SA-516-70N
Saddles / Base Plate
SA-36
Pipe
SA-106-Gr. B SMLS
Flanges
SA-350LF2
Weld Fittings
SA-234-WPB
*Firetube
SA-516-70N
~
Threaded Piping
Pipe
SA-106-B
Threaded Fittings
SA-105N, CL3000
Welded Piping
Pipe
SA-106-B, SA-333-Gr.6
2" Sch. 80 SMLS,
3" - 6" Sch. 40 SMLS
Flanges
SA-105-N,
SA-350-LF2
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8",
316SS,
Graphoil Filled.
Bolting
SA-193-B7M,
SA-194-2HM
Instrument Tubing
Tubing
316 SS 3/8" .035 wt and
1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules SS,
Hy-Lok
10.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to at least 1.3 Times Maximum Allowable
Working Pressure as per ASME Section VIII
Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels
RT-1
Piping
100% x-ray
*
Firetube: 100% x-Ray
~
PWHT
Vessels
No
Firetube
Yes
Piping
No
Other NDE
Ultrasonic Testing
No
Hardness Testing
Yes, 10% on Piping in lieu of PWHT
Magnetic Particle Testing
Yes, Firetube Miters & fillet welds, Skid lifting lugs
Production Impact Testing
No
11.0 PAINT AND COATING SPECIFICATIONS
*
External Surface Preparation
SSPC-SP#6
~
External Primer
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Skid & Piping External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Firetube Flange
One (1) Shop Coat of Cloverdale Black Enamel
Vessel Internal Surface Preparation
SSPC-SP#5
Vessel Internal Coating
Devoe 253
Water & Drain Piping Internal Surface Prep.
SSPC-SP#5
Water & Drain Piping Internal Coating
Devoe 253
*
(**Internal Coating on valves not included)
~
16.0 OPTIONS
1. Remove Vessel Internal Coating
-Remove Internal Surface Preparation SSPC-SP#5
-Remove Internal Coating Devoe 253
*
~
Reduce delivery by 3-4 weeks
*
A. Remove Internal Coating on water & drain lines
-Remove Internal Surface Preparation SSPC-SP#5
-Remove Internal Coating Devoe 253
Reduce delivery by 1-2 weeks
B. To Provide Internal Coating on water & drain Instrument & Valves
1
3" CL150 RF RP,C&C or Equal Ball Valve, Nace Service
10
2" CL150 RF RP, C&C or Equal Ball Valve, NACE Service
1
2" CL150 RF RP, C&C or Equal DBB Valve, NACE Service
1
2" CL150 RF, DHV Globe Valve, Nace Service
2
3" CL150 RF FP, C&C Swing Check Valve, Nace Service
1
2" CL150 ALTA BASKET STRAINER
1
2" CL150 PRIMARY FLO TURBINE METER C/w Nickel Plated Rotor
1
2" CL150 CVS SERIES D CONTROL VALVE. SST M-form Trim, CF8M Body
1
3" CL150RFCVS EMERGENCY SHUT DOWN VALVE. 316 SST Trim, ENC Coating
Add: $12,040.00
~
3. Remove wiring of burners
*4. Remove Skid insulation, Drip lip, 12" Sump with level switch & 1/4" Checker plate reduced to 3/16"
~
5. Remove Sample tank
- Remove One (1) 30" Wide x 15" Deep x 23" Tall Sample tank. C/w plexi-glass top
- Remove One (1) Shot Pot Vessel. 8" OD x 30" OAL. 285 Psi
- Remove One (1) PSV. 1" NPT x 1" NPT "D" Orifice set @ 150 Psi
- Remove One (1) 67 CFR Regulator
*
6. Remove ESDV
- Remove (1) 8" CL150 RF CVS ESDV
- Remove (2) 3" CL150 RF CVS ESDV
- Remove (3) Asco Solenoid Valves Model EF8320G202-24
- Remove (3) CVS 67 CFR Regulators
7. Remove DBB Isolation valves
One (1) 6" & Two (2) 2" CL150 RF RP Ball valves in place of One (1) 6" & Two (2) 2" CL150 RF RP DBB Valves
8. 8. Remove Spec Blinds on all process nozzles
- Remove One (1) 8" & 6" Spec Blinds
- Remove Two (2) 4" Spec blinds
- Remove Ten (10) 2" Spec blinds
~
9. Remove bypass and drain valves upstream & downstream of LCV and turbine
- Remove One (1) 6" bypass w/ one (1) 6" RF RP Ball valve & Globe valve on the oil leg
- Remove One (1) 2" bypass w/ one (1) 2: RF RP Ball valve & Globe valve on the water leg
- Remove two (2) 2" bleed rings w/ ½" NPT ball valve on the water leg
- Remove two (2) 6" bleed rings w/ ½" NPT ball valve on the oil leg
*
10. Remove Building Accessories
-Remove Full length ice rakes, Eave troughs & Downspouts
-Remove ET12-1 XP 120/1/60 Exhaust fan -Remove One (1) full length ridge vent
-One (1) single door canopy
~
11. Use New Heads & Shell materials
Add: $53,467.00
12. Supply & Install Package Electrical
- Supply & Install 2, fiberglass junction boxes.
- Supply & Install All conduit and fittings for Div 2 installation.
- Supply & Install 3, Dialight 4', Div 2 fixtures. C/W Crouse Hindes switch.
- Supply & Install Net Safety LEL and H2S detection. C/W dual controller.
- Supply & Install Rosemount 975UR1A6S1A2 Fire Eye.
Add: $25,100.00
Add: 1-2 weeks to above delivery
*13. To Provide P. Eng Stamped Drawings & Building Permit Schedules
-P. Eng Stamp Building, skid, PID & Line lists
-Building Permit schedules A2, B1, C2
Add: $6,400.00
~
14. To Provide Oil Phase BS& W Monitor
-One (1) Drexelbrook water cut meter for 6" line.
Model :UC01020000258B-700-1202-052-BA0-152-898.52-152
Add: $16,705.00
15. To provide internal Packing in vessel
-JCI Alta-Pack Structured Packing (12" Thk)
-Packing to be confirmed in design phase
Add: $34,380.00
Add: 3-4 Days to Delivery
*
16. To Provide PWHT on vessel
Add: $104,180.00
17. To Provide Inlet Piping with ESDV
-Supply & install One (1) 8" CL150 CVS ESDV c/w
One (1) Asco Solenoid and CVS Limit switch w/ beacon Indicator.
-Inlet piping is 8"CL150 welded and flanged and directed to vessel. C/w
8" ESDV with 1" NPT Bypass.
-Inlet Piping C/w 2" Fiberglass insulation on piping only.
Insulation on valves not included.
-Skid member will be extended on side of vessel to accommodate bracing ESDV and piping.
Add: $29,870.00
18. Add Fugitive emission study
Add: $5,980.00
19. To Change Vessel to Low Temp.
Change all internals to low temp materials (SA-516-70N or SA-333-Gr.6)
Add: $76,225.00
20. To Provide Spare Firetube
A. Complete Replacement Firetube
30" x 40'- 0.625" thk (40' Insert Length) SA-106-B Pipe c/w
FT Flanges, Stack Flanges and required Gaskets & Bolts c/w
PWHT & MPI, RT-1. Partial data report included.
Replacement Flame arrestor and burners not included
Hydro not included on replacement Firetubes
Add: $117,690.00 ea. per firetube
Spare firetube option requires the above quoted vessel
B. Spare set of Gasket & Bolts
Add: $4,185.00 ea set
21. To Provide 1/8" CA on Firetubes
Change firetubes from SA-106-B pipe to SA-516-70N rolled plate
Add: $68,105.00
22. To Provide Ladder & Platform
Add: $3,345.00
23. Two (2) Years Operational Spares
Add: 2% of Base (Budgetary)
24. Capital Spares
Add: Not Included
25. Transportation from Halkirk Alberta to 06-19-079-10 W6M
-Includes loading, transportation, unloading & pilot
Add: $72,825.00 * Budgetary
26. To Provide insulation & Cladding
Supply & Install 1-1/2" Fiberglass insulation & cladding to Water & drain piping
Add: $4,545.00
~ […]
V-100
1 144" ID X 70'- 0" S/S x 75 PSI MAWP HORIZONTAL TREATER
Constructed to ASME Section VIII Div I, with CRN Registered in AB
1/8" corrosion allowance on vessel, N/A on Firetube
350 deg F design temperature
Inlet deflector, Bolt in inlet slides, Oil Spreaders, Weir with removable door, oil box, (2) Plug Baffles and Two (2) Vortex breakers.
Two (2) 2" Preheat Coils, MAWP 150 psig
M.D.M.T.-20 deg F @ 75 psig.
Designed & Dressed 3 phase
C/w (2) 4" Bridles
Designed Full Vacuum. Vacuum rings included
Base price is factoring in using new surplus materials owned by another producer.
Verification of MTRs to be completed, see option 11 if new is deemed to be required; however, it is unlikely the surplus material will not work.
VESSEL CONNECTIONS:
N1 Inlet
1 - 10" NPS CL150 RFHB
N2 Gas Outlet
1 - 3" NPS CL150 RFLWN
N3 Oil Outlet
1 - 8" NPS CL150 RFHB
N4 Water Outlet
1 - 4" NPS CL150 RFLWN
N5 Spare
1 - 4" NPS CL150 RFLWN
N6 a Spare
1 - 4" NPS CL150 RFLWN
N6 b LLSD
1 - 4" NPS CL150 RFLWN
N7 PSV
1 - 6" NPS CL150 RFHB
N8 HLSD
1 - 3" NPS CL150 RFWN
N9 a/b Oil Bridle
2 - 2" NPS CL150 RFWN
N10 a/b Water Bridle
2 - 2" NPS CL150 RFWN
N11 PI
1 - 2" NPS CL150 RFWN
N12 TI
1 - 2" NPS CL150 RFWN
N13 Drain
1 - 3" NPS CL150 RFLWN
N14 a-g Anode
7 - 4" NPS CL150 RFLWN
N15 a/b/c/d FG Pre-Heat
4 - 2" NPS CL150 RFWN
N16 a/b TSHH
2 - 2" NPS CL150 RFWN
N17 FT LLSD
1 - 3" NPS CL150 RFLWN
N18 Oil LLSD
1 - 3 NPS CL150 RFLWN
N19 Spare
1 - 6" NPS CL150 RFHB
N20 TSHH
1 - 2" NPS CL150 RFWN
N21 Spare
1 - 2" NPS CL150 RFWN
N22 Spare
1 - 3" NPS CL150 RFLWN
N23 a-e Sample Points
5 - 2" NPS CL150 RFWN
M1a/b Manway
2 - 24" NPS CL150 RFV2 c/w Blind and davit arm
FT1/2 Firetube
2 - 42.5 x 78.5" Nom Shop built
Two (2) FIRE TUBES
30" OD x 40' long insert length "U" Firetube c/w stack
(0.625" thk) SA-516-70N
5.5 MMBTU/hr Each based on 8,000 BTU/hr/ft2
N/A corrosion allowance
Five-piece mitre
2.0 INSTRUMENTATION
LC-100/101
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0%u201035 Psi Output
1 7/8" x 12" PVC Displacer
Complies to NACE MR0175%u20102002
LCV-100
1 CVS SERIES D CONTROL VALVE
2" CL150 Process Connection, LCC Body
1" 316 SST Trim
667/657 Actuator, Fail Closed or Fail Open
Operating Range: 0%u201033 Psi
Low Temp, Nace Service
LCV-101
1 CVS V-100 CONTROL VALVE
6" CL150 RF, LCC Body
Low Temp, Nace Service
1051-40 Actuator
Operating Range: 0-30 Psig
LG-100-101
2 QUALITY OR EQUAL LIQUID LEVEL GAUGES
V.L. 45-1/2"
Model: Q47T20, Transparent
4 Section, CS, Nace
Max Pressure: 1250 PSI @ 100 F
C/W QUALITY GAUGECOCK VALVE
Model: Q146
1 Set, Offset, 3/4" MNPT Vessel x 1/2" FNPT Gauge x 1/2" FNPT Vent / Drain
Nace
Max Pressure: 2500 PSI @ 100 F
FE/FQIT-100
1 PRIMARY FLO TURBINE METER NUFLO TOTALIZER
2" CL150 Process Connections
1" To 2" Metering
1" 170-1700 BPD, 1 1/2" 515-6000 BPD, 2" 1300-13,000 BPD
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
FE/FQIT-101
1 PRIMARY FLO TURBINE METER NUFLO TOTALIZER
4" CL150 Process Connections
4" Metering
4,100-41,000 BPD
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
ESDV-100
1 CVS EMERGENCY SHUT DOWN VALVE
2" CL150RF RP CVS Ball Valve
Model No: 2F101R1SPF4, Floater
NACE
CVS 140SR-10- Actuator
Pneumatic Spring Return, Fail Close Operation
Sized for 80 Psi Supply Pressure
ESDV-101
1 CVS EMERGENCY SHUT DOWN VALVE
6" CL150RF RP CVS Ball Valve
Model No: 6F107R1SNV4, Trunnion
NACE
CVS 160SR-12- Actuator
Pneumatic Spring Return, Fail Close Operation
Sized for 80 Psi Supply Pressure
XY-100/101
2 ASCO SOLENOID VALVES
Model: EF8320G202-24
1/4" NPT SST Body, 3-Way Normally Closed
24 VDC Coil, CSA Approved Explosion Proof
115 Psi Maximum Operating Pressure Differential
FE-100
1 CANALTA OR EQUAL SENIOR METER RUN
2" CL150 RF, Sch. 80, Nace Service Trim
Built to AGA 2000 SPEC
One (1) 1" CL3000 TOL and One (1) 3/4" CL3000 TOL Downstream
1 Hour Hydro Test, 100% X-Ray, PWHT, 48" OAL
C/w Pin Flanged Type Flow Conditioner
MVT-100
1 4088B MUTLIVARIABLE TRANSMITTER
Model# 4088B2P12G4R2E121AE6M5
4088: multivariable Pressure Transmitter
B: Transmitter Register Mapping: Remote Automation Systems Ready
2: Performance Class: Classic: 0.10% DP Accuracy
P: Multivariable Measurement with Direct Process Variable Output
1: Measurement Type: Differential Pressure, Static, Pressure, and Temperature
2: Differential Pressure: -250 to 250" WC
G: Static Pressure Type: Gage
4: Static Pressure Range: 3626 Psi Measurement Type 1&2 only.
R: Temperature Input: RTD Input
2: Isolating Diaphragm: 316L SST
E12: Process Connection: Coplanar Flange %u00BC" NPT 316 SST Drain Vents
1A: Aluminum housing ½-14 NPT
E6: CSA Explosion-proof, Dust Ignition-proof, Division 2
M5: LCD Display
C/w 3 Wire RTD c/w Thermowell (AIRCOM)
- SPRING LOADED ELEMENT
- 2.5" Insertion Length
- 3/4" NPT THREADED PROCESS CONNECTION
- Temperature Range: -100 DEG C TO 204 DEG C
C/w 316 SST 5-Way Manifold (NACE)
BPCV-100
1 CVS E SERIES PRESSURE CONTROL VALVE
PY-100
2" CL150 RF, LCC Body
316 SST Trim
657/667-40 or 45 Actuator, Fail Open or Closed
Low Temp, STD as Nace Service
C/w Fairchild TCX17800-403EN Transducer, 6-30 Psi Output, 4-20mA, Explosion Proof
BDV-100
1 NORRISEAL LIQUID CONTROL VALVE
Model # 2220
2" CL150 RF Process Connection, LCC Body
1" SST Trim, LCC Body
Fail Closed
Standard Sour Service
UY-100
1 ASCO SOLENOID VALVE
Model: EF8320G202-24
1/4" NPT SST Body, 3-Way Normally Closed
24 VDC Coil, CSA Approved Explosion Proof
115 Psi Maximum Operating Pressure Differential
PSV-100
1 MERCER PRESSURE RELIEF VALVE
Model 9500
4" CL150 Inlet x 6" CL150 Outlet
Nace Service Trim, WCB Body"P" Orifice, 75 Psi Set Pressure
LSHH-100
3 KIMRAY ELECTRIC LEVEL SWITCHES
LSLL-100/101 Model: CEC2
2" NPT Process Connection
Nace Compliant, C/w Manual Override
PSHH-100
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE18
Adjustable Set Point Range
Increasing: 45 - 375 Psi, Decreasing: 15 - 345 Psi
Dead band: Approx. 30 Psi
System Pressure (Max): 1500 Psig
Proof Pressure: 2000 Psig
Wetted Materials: Pressure Port: 1/2" FNPT 316 SS, 316 SS Diaphragm, Viton
O-Ring Relay: SPDT
UL, CSA: Explosion Proof - Class 1, Div./Zone 1, Groups A, B, C & D
Dual Seal - ANSI/ISA - 12.27.01-2003
CE Mark, NACE
PIT-100
1 ROSEMOUNT 2088 PRESSURE TRANSMITTER
Model# 2088G2S22A1M5B4C6
G: Transmitter Type: Gage
2: Pressure Range: -14.7-150 Psi
S: Output: 4-20 mA DC/Digital HART Protocol
22: Material of Construction: 316L SST / Silicone Fill
A: Process Connection: 1/2" NPT Female
1: Conduit Thread: 1/2" NPT
M5: LCD Display, Scaled 0-100%
B4: SST Mounting Bracket with SST Bolts
C6: CSA Explosion-Proof; Intrinsically Safe, and Non-Incentive
C/w WGI 2-Way Test Manifold 3/4" x 1/2" S.S DBB #WN9736
PI-100-102
3 WGI OR EQUAL PRESSURE GAUGES
Silicone Filled
4" dia. Face x 1/2" NPT Bottom Mount End Connection
SS Case and Internals
0 to 160, 0 to 200, 0 to 1,000, 0 to 1,500 Psi, Dual Scale
PI-101/102
2 WGI 2-WAY TEST MANIFOLDS
3/4" x 1/2" S.S DBB #WN9736
TI/TW-100
1 MASTER-TEMP 300 OR EQUAL TEMPERATURE GAUGE
1/2" NPT Back Connection, 3" Dial, 9" Stem
-40 to 160%u00B0F Range - Dual Scale
C/w ½" FNPT x 3/4" MNPT x 9.25" OAL, 7.5" U, 316 SST Thermowell
ANO-100
7 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail Wire Without Shunt
SP-100
1 CANALTA SAMPLE PROBE
Model 50SP, 1/2" NPT x 10" Long Probe
ST-100
1 SOUR SERVICE SAMPLE TANK
30" Wide x 15" Deep x 23" Tall Sample tank. C/w Plexi-glass top
Shot Pot Vessel. 8" OD x 30" OAL. 285 Psi
PSV. 1" NPT x 1" NPT "D" Orifice set @ 150 Psi
67 CFR Regulator
3.0 BURNER MANAGEMENT SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required. As per the new rules for B149.3 field certification must be completed by the owner.
Please forward confirmation to us once this is completed.
If you would like us to complete, we will provide this service at cost plus 10%
BMS-200/10
2 PROFIRE 2100 BMS CONTROLLERS
Combustion Safety Controller
FABS-100/01
2 FLAME ARRESTED BURNER SYSTEMS
Rated for 5.5 MM BTU/hr to fit 30" firetube
C/w Secondary Control Plate c/w triple 2" Burner pilot adjustable shutter
TCV-200/01
2 KIMRAY 130 SET ELO CONTROL VALVES
1" NPT, 1/2" EP Trim
C/w Control module for E-Lo MXA Valve
LLSD-200/01
2 KIMRAY ELECTRIC LEVEL SWITCHES
2" NPT connection c/w manual test switch
SOV-200-205
6 ASCO SOLENOID VALVES
Four (4) 24 volt, 1" NPT connections
Two (2) 24 volt, 1/4" NPT connections, 2 Way
TSHH/TSH-200/01
2 ELECTRIC TEMPERATURE SENSORS
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w 3/4 " NPT X 11.5" Stem, stainless steel thermowell
PI-200-209
10 PRESSURE GAUGES
Liquid fill, 1/2" dia. face x 1/4" NPT end connection
Four (4) 0 to 15 psig range, dual Scale
Six (6) 0 to 30 psig range, dual Scale
PRV-200/01
2 FISHER MODEL 627R PRESSURE REDUCING REGULATORS
1" NPT end connections
Steel Body construction
5 to 20 psig spring range, 1/2" orifice
PRV-200/01
2 FISHER 67CFR REGULATORS
1/4" FNPT connections, STD service trim
250 psig MAWP, 0 to 35 psig spring range
PSV-200/201
2 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sweet service trim, WCB body"D" Orifice, 30 psig set pressure
2 1" CL3000 NPT Alta Y-Strainer LF2
4 1" NPT Valve-Tek Ball Valves, SST
4 1/2" NPT Valve-Tek Ball Valves, SST
4 1/4" NPT Valve-Tek Ball Valves, SST
4.0 MANUAL VALVES
2
6" CL150 RF RP, C&C or Equal DBB Ball Valves, Nace Service
3
2" CL150 RF RP, C&C or Equal DBB Ball Valves, NACE Service
1
3" CL150 RF RP, C&C or Equal Ball Valve, Nace Service
12
2" CL150 RF RP, C&C or Equal Ball Valves, NACE Service
1
1" CL2000 NPT RP, C&C or Equal Ball Valve, Nace Service
5
3/4" CL2000 NPT RP, C&C or Equal Ball Valves, Nace Service
2
1/2" CL2000 NPT FP, C&C or Equal Ball Valves, Nace Service
8
1/2" CL2000 NPT RP, C&C or Equal Ball Valves, Nace Service
4
1/4" CL2000 NPT RP, C&C or Equal Ball Valve, Nace Service
2
2" RF CL 150 RF DHV or Equal Globe Valve (Bypass)
2
1/2" CL2160 NPT, Wheatley or Equal Swing Check Valve, Nace Service
1
1/2" CL6000 NPT Gaugetech or Equal Needle Valves, SS
1
1/4" CL6000 NPT Gaugetech or Equal Needle Valves, SS
1
4" CL150 RF, Alta Y Strainer, Model NYF150, Nace Service
1
2" CL150 RF, Alta Basket Strainer, Model BSF150N, Nace Service
5.0 SKID AND BUILDING SPECIFICATION
SK-100
1 SKID BASE, 12'- 0" W X 87'- 0" L (Skid wing is 14' Wide x 22' long)
Main Skid Members - W18 x 71#/ft
Vessel Support members - W18 x 71#/ft
1/4" checker plate under building only
Floor Support members - C4 x 5.4#/ft
Six (6) lifting lugs
Drip lip w/ 12" round sump C/w Level switch
C/w 3" under skid Insulation
B-100
1 SELF FRAMING BUILDING
14'-0" Wide x 22'-0" Long x 14'-0" Low Eave Height
Gable Style Roof
22 Gauge Galvalume Exterior
24 Gauge White Fluted Aluminum Interior
R-12 Insulation in wall and R-20 in roof c/w 6 mil Vapor Barrier
One (1) 3'-0" x 7'-0" Foam Panel Door c/w, IWG Window, Check Chain, Panic-
Hardware, and Weather-Stripping
One (1) 40" x 40" Double Glazed Sliding Window c/w Screen
Two (2) 12" x 12" Adjustable Louvers c/w Screen
Vessel outside building c/w 1 ½" fiberglass insulation and 0.020 stucco embossed aluminum cladding
C/w Full length ice rakes, Eave troughs & Downspouts
ET12-1 XP 120/1/60 Exhaust fan
BH-100
1 CATADYNE 24" X 48" MK BUILDING HEATER
Sweet natural gas
12 VDC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat
6.0 FUEL GAS SYSTEM
V-200
1 10" OD X 32" OAL 150 PSI MAWP FUEL GAS SCRUBBER
Internal HLSD (Reduces Outlet to 1" NPT)
1/8" Corrosion Allowance
-20/650 deg F Design Temperature
Registered in Alberta, BC, Sask. & Manitoba.
PRV-200
1 FISHER 627 PRESSURE REGULATOR
1" NPT, Body Material: WCC Steel
Spring Case Material: Aluminium
1/8" Orifice Aluminium Nylon Disk
Spring Range 70%u2010150 Psi
Maximum Inlet Pressure: 2000 Psi
PSV-200/201
1 MERCER PRESSURE RELIEF VALVE
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sweet Service Trim, WCB Body"D" Orifice, 150 Psi Set Pressure
PI-200
1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
2.5" dia. Face x 1/4" NPT Bottom Mount End Connection
SS Case and Internals
0 to 300 Psi, Dual Scale
PRV-201-206
6 CVS OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4" FNPT connections
Sweet service trim
0 to 35, 0 to 125 Psi Spring Range,
7.0 ELECTRICAL
Electrical supplied and installed by others
8.0 PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Low temp piping at skid edge
-Inlet is field installed
-Gas outlet is 3" CL150 welded and flanged, reduced to 2"
c/w meter run and BPCV, and directed to skid edge
-Oil outlet is 8" CL150 welded and flanged reduced to 6" and directed to skid edge.
C/w 6" LCV, Prover taps and 4" turbine meter, Y-Strainer & Bypass. LCV c/w two (2) bleed rings on either side
-Water outlet is 4" CL150 welded and flanged and directed to skid edge.
C/w 2" Turbine meter, Prover
Taps LCV & Bypass. LCV
c/w two (2) bleed rings on either side
-Drain outlet is 3" CL150 welded and flanged and directed to skid edge.
-Level gauges, Y-Strainer and scrubber drains are tied into drain header.
-Fuel gas scrubber inlet is 1" threaded, supplied from off skid.
-Instrument air is 1" threaded supplied from off skid.
-Stainless steel tagging included
-Process Nozzle include Spec Blinds
-Level Controllers and Level gauges are in a bridle
9.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads
SA-516-70N
Shell
SA-516-70N
Saddles / Base Plate
SA-36
Pipe
SA-106-Gr. B SMLS
Flanges
SA-350LF2
Weld Fittings
SA-234-WPB
Firetube
SA-106B
Threaded Piping
Pipe
SA-106-B
Threaded Fittings
SA-105N, CL3000
Welded Piping
Pipe
SA-106-B, SA-333-Gr.6
2" Sch. 80 SMLS,
3" - 6" Sch. 40 SMLS
Flanges
SA-105-N,
SA-350-LF2
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8",
316SS,
Graphoil Filled.
Bolting
SA-193-B7M,
SA-194-2HM
Instrument Tubing
Tubing
316 SS 3/8" .035 wt and
1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules SS,
Hy-Lok
10.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to at least 1.3 Times Maximum Allowable
Working Pressure as per ASME Section VIII
Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels
RT-1
Piping
100% x-ray
PWHT
Vessels
No
Firetube
Yes
Piping
No
Other NDE
Ultrasonic Testing
No
Hardness Testing
Yes, 10% on Piping in lieu of PWHT
Magnetic Particle Testing
Yes, Firetube Miters & fillet welds, Skid lifting lugs
Production Impact Testing
No
11.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Skid & Piping External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Firetube Flange
One (1) Shop Coat of Cloverdale Black Enamel
Vessel Internal Surface Preparation
SSPC-SP#5
Vessel Internal Coating
Devoe 253
Water & Drain Piping Internal Surface Prep.
SSPC-SP#5
Water & Drain Piping Internal Coating
Devoe 253