HT-10x30-H-75/100OPt-7MM-PKG

1.0 VESSEL

TAG # QTY DESCRIPTION
V-100 1 120" X 30'-0" S/S HORIZONTAL TREATER
Constructed with Alberta BC & Sask Registration
75 psi MAWP @ 200%u00B0F design temperature
" C.A. on vessel & NA. on Firetube
Radiography: RT-1
PWHT - None
Internally Coated - Devoe 253

VESSEL CONNECTIONS:

N3A Drain 1 - 2" XXH 150 ANSI Flange
N3B TI 1 - 2" XXH 150 ANSI Flange
N3C TC 1 - 2" XXH 150 ANSI Flange
N3D HTSD 1 - 2" XXH 150 ANSI Flange
N3E/F F.G. Preheat 2 - 2" XXH 150 ANSI Flange
N3G PI 1 - 2" XXH 150 ANSI Flange
N3H/I Oil -LG 2 - 2" XXH 150 ANSI Flange
N3J/K Water -LG 2 - 2" XXH 150 ANSI Flange
N5 Water Outlet 1 - 4" XXH 150 ANSI Flange
N6 Oil Outlet 1 - 6" XH 150 ANSI Flange
N7 Inlet 1 - 8" XH 150 ANSI Flange
N9A PSV 1 - 3" NPS 150 ANSI Flange
N9B Oil-LLSD- sample1 - 3" NPS 150 ANSI Flange
N9C Gas Outle t 1 - 3" NPS 150 ANSI Flange
N9D HLSD 1 - 3" NPS 150 ANSI Flange
N9E LLSD 1 - 3" NPS 150 ANSI Flange
N10 A/B/C Anode 3 - 4" NPS 150 ANSI Flange
N10D Oil - LC 1 - 4" NPS 150 ANSI Flange
N10E Sample 1 - 4" NPS 150 ANSI Flange
N10F Water - LC 1 - 4" NPS 150 ANSI Flange
Firetube 24" x 56' Nom. 1 - 3.5MMBTU Shop Built
M1 Oblong Firetube 1 - 28"x56" nom Shop Built
M2 Round Manway 1 - 24" OD Shop Built



2.0 INSTRUMENTATION

NRG TAG # QTY DESCRIPTION

LLC-100/101 2 FISHER L2 LIQUID LEVEL CONTROLLERS
2" MNPT end connection
1 7/8" PVC Displacer
Snap acting Sour service

LCV-100/101 2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4" 150# end connections
Sour service trim
Viton diaphragm and O-Rings

LG-100/101 2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½" NPT
c/w 330J %u00BE" x ½" Gauge cock valves

PI-100 1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

PSV-100 1 FARRIS PRESSURE RELIEF VALVE
3" 150# inlet x 4" 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel

ANO-100/101 3 TREATER ANODES
/102 3" X 22" X #17 Aluminium
c/w pigtail wires

TI-100 1 TEMPERATURE GAUGE
0 TO 250 F
3" dia. X 6" stem,
c/w ½" x %u00BE" x 6" thermowell

BPCV-100 1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2" 150# RF end connections
Viton diaphragm and O-Rings
Sour Service

PRV-300/301/302 2 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

2.1 BURNER SYSTEM

NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required

FABS-100 1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.5MM BTU/hr to fit 24" firetube
c/w 4" thk flame cell element,
Eclipse burner

BMS-200 1 PROFIRE 2100
Combustion Safety Controller

SOV-201/202 2 SOLENOID VALVEs
24 volt, 1" NPT connections

SOV-200/203 2 SOLENOID VALVEs
24 volt, 1/4" NPT connections

TSH 200/ 1 TEMPERATURE SENSOR ELECTRIC
TSHH 200 Wika TC-10 Dual Head Thermocouple
%u00BE" X 1" X 12" Stem 304 stainless steel

PSHH/LL- 2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)

PCV-200 1 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
½" EQ% SS trim
Minimum fire stop, TCV 205

PSV-201 1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body

LLSD-200 1 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service

PRV-200 1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection,
Ductile Iron body construction,
3/16" SS orifice
5 to 20psig Outlet Range

PI-201/202/203 4 PRESSURE GAUGE
/204/205 Liquid filled
2 1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale

PRV-201 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets


3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)

V-200 1 10" OD X 30" S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2" NPT Outlet Connection, 1" NPT Inlet Connection, %u00BE" NPT Drain Connection,
Mechanical High Level Shutdown (Reduces 2" outlet down to 1" NPT) CRN in AB, BC, SK, MB, ON

PSV-200 1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber

PI-200A 1 PRESSURE GAUGE
Liquid filled
2 1/2" dia. face x 1/4" NPT Bottom Mount connection
0 to 200 psig range, Dual Scale


4.0 MANUAL VALVE SPECIFICATIONS

QTY DESCRIPTION
4 4" 150# RF RP, Balon or Equivalent Ball Valves
2 2" 150# RF RP, Balon or Equivalent Ball Valves
2 1" NPT RP, 2000 PSI, Balon or Equivalent Ball Valves
2 ½" NPT Bar Stock Ball Valves
2 ½" Inline Stainless Steel Check Valves
1 ½" NPT 3000# MxF SS Needle Valve
8 %u00BC" NPT, 3000# MxF mini needle Valves


5.0 SKID & BUILDING SPECIFICATION

SK-100 1 SKID BASE, 10' W X 40'-0"L
Main skid members 8" X 12" X .375 HSS Tubing
12' 6" Wide x 12' Deep x %u00BC" checkerplate
(4) 10" Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1" drip lip around building area.
2" NPT Floor Drain. c/w 2" Ball Valve at skid edge

B-100 1 SELF FRAMING BUILDING
12'- 6" wide x 12' deep, 13' Eave, Gable Roof Style
Vapor Barrier, Flame Retardant Insulation w/
Pre-painted steel exterior and aluminum liner.
(1) 3'-0" x 7'-6" Door c/w, IWG, check chain, panic hardware, and weather-stripping,
Two (2) 12" x 12" Adjustable Louver,
One (1) 3' x 3' sliding window
Ice Rakes, Eavestrough, downspouts.

B-400 1 CATADYNE 24" X 24" BUILDING HEATERS
Sweet natural gas
12 VDC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat


6.0 MATERIAL SPECIFICATIONS

Vessel Material

Vessel Head & Shell SA-516-70
Welded Internals SA-36
Bolted Internals SA-36

Internal Components

Studs / Nuts / Washers 316SS
Mistex pad 316SS

Internal Piping

Studs & Nuts SA-193-B7M / 2HM
Nozzles SA-105N
Flanges SA-106-B Pipe
Preheat Coil SA-234-WPB
Fitting SA-106-B / SA-105-N
Gaskets Durlon 8500 / 316 SS Flexitalic / Buna N
Manway SA-53-B, ERW
Firetube SA-106-B
Firetube Flange SA-516-70N
Firetube Studs & Nuts SA-193-B7M / 2HM
Firetube Washers 316SS

Welded Piping
Pipe SA-106-Gr.B SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Studs & Nuts SA-193-B7M / 2HM

Threaded Piping
Pipe SA-106-B, Sch. 80 SMLS
Threaded Fittings SA-105-N, 3000#

Instrument Tubing
Tubing 316 Stainless Steel
Fittings Stainless Steel
Ferrules Stainless Steel


8.0 PAINT AND COATING SPECIFICATIONS

Vessel

External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat
Vessel External Finish Paint Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation SSPC-SP5
Internal Coating Devoe 253 applied per manufacturer's specifications

Skid and Piping
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat

Skid and Piping External Finish Paint
(1) Shop Coats of Grey Enamel

Water Out & Drain Out Lines: Devoe 253
Flanged Valves on Water & Drain none
Flame Arrestor Stacks: High Heat Black

Insulation

• Areas not covered by the building are covered with 1-½ inches of high-density fiberglass and clad with 020 aluminum


9.0 TESTING / PWHT SPECIFICATIONS

Hydro testing

Pressure Vessels Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3

Radiography & NDE

Vessels RT-1
Nozzles None
Internal Piping None
External Piping 100% X-Ray
Firetube 100% X-Ray

UT on Cat D Welds None
MPI None
Hardness Testing None

PWHT
Vessels No
Piping No
Firetube No

10.0 EXCEPTIONS & CLARIFICATIONS

- We have included a single man door, and single window in the building; the layout of the package does not facilitate a second double door or window.
Potentially a second window could be added, but this space is set aside for the electrical junction boxes at this time.
As this is an end-controls design it allows ample space for piping and controls without compromising operator friendliness, including lighting.


11.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
- Two (2) CD containing QC data, parts list and as-built drawings on PDF format.
- One (1) Hard copy of parts list stored inside each package
- One set complete copy of all data made available online on DropBox, accessible to you and your operators anytime.
This will also allow you to supplement the data set with your own in house data.

Preferred terms of payment, are as follows.
25% Due with order
25% due upon vessel completion, prior to assembly.
40% Due prior to assembly
10% Due upon completion prior to shipment

PLease add $ 13,500.- to upgrade the MOP of this unit to 100 psig with 1/16" Corrosion Allowance vs 75# with 1/8" (Shell Only. Firetube has no C.A.) […]

Product Details

HT-10x40-EXPORT VERSION STOCK DESIGN

1.0 VESSEL

V-100 1
120" ID X 40'- 0" S/S x 75 psi MAWP HORIZONTAL TREATER
Constructed with Alberta, BC and Saskatchewan registration
1/8" corrosion allowance on vessel, N/A one
250%u00B0F design temperature
Inlet deflector, Bolt in inlet slide
Two (2) Vortex breakers, weir with removable door and oil box
Radiography: RT-1
M.D.M.T.-20%uF0B0F @ 75 psig
Designed and Dressed 3 phase

VESSEL CONNECTIONS:

N1 Inlet 1 -
8" NPS CL150 RF
N2 Gas Outlet 1 -
3" NPS CL150 RF
N3 Oil Outlet 1 -
6" NPS CL150 RF
N4 Water Outlet 1 -
4" NPS CL150 RF
N5 Oil LC 1 -
4" NPS CL150 RF
N6 Water LC 1 -
4" NPS CL150 RF
N7 PSV 1 -
3" NPS CL150 RF
N8 HLSD 1 -
3" NPS CL150 RF
N9 a/b LG Condensate 2 -
2" NPS CL150 RF
N10 a/b LG Water 2 -
2" NPS CL150 RF
N11 PI 1 -
2" NPS CL150 RF
N12 TI 1 -
2" NPS CL150 RF
N13 Drain 1 -
3" NPS CL150 RF
N14 a/b/c/d Anode 4 -
4" NPS CL150 RF
N16 Spare 1 -
4" NPS CL150 RF
3" NPS CL150 RF
N18 Oil LLSD 1 -
3 NPS CL150 RF
N19 a/b Fuel Gas Preheat 4 -
2" NPS CL150 RF
N20 Spare 1 -
2" NPS CL150 RF
N21 HTSD 1 -
2" NPS CL150 RF
M1a/b Manway 2 -
24" NPS CL150 RF c/w Blind and davit arm
FT1/2 Firetube 2 -
28x56" Nom Shop built
Firetube flanged blinded off.


2.0 INSTRUMENTATION

BPCV-100
1 KIMRAY 318 FGT BACK PRESSURE CONTROL VALVE
Model 218 FGT PB
3" CL150 RF flange end connections
Sour service

FE-100
1 DANIELS SENIOR METER RUN
(Reconditioned)
3" CL150 RF, Sch. 80
Nace service trim
Built to AGA 2000 SPEC
One (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream
100% X-Ray, PWHT, 63" OAL
C/w CPA 50E Flow conditioner

LC-100/01
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0%u201020 or 0%u201035 psi Output
1 7/8 x 12"" PVC Displacer
Complies to NACE MR0175%u20102002

LCV-100/01
2 KIMRAY 425 FMT PRESSURE CONTROL VALVE
Model 425 FMT PB PO-D
4" CL150 RF flange end connections
Sour Service

LG-100/01
2 PENBERTHY LEVEL GAUGES
1TM9-NE Transparent
½" NPT, 900 Psi @ 100%u00B0F
Visual length 19 5/8", Nace Service
C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT

PSV-100
1 FARRIS PRESSURE RELIEF VALVE
Model 2600
3" CL150 inlet x 4" CL150 outlet
Nace service trim, WCB body
"K" Orifice, 75 psig set pressure
Mounted on top of vessel, outside of building

PI-100
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

TI/TW-100
1 TREND OR EQUAL TEMPERATURE GAUGE
1/2" NPT back connection
3" dial, 12" stem
0 to 250%u00B0F range - Dual scale
C/w ½" FNPT x %u00BE" MNPT x 12" 316 SST thermowell

ANO-100-103
4 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail wire without shunt

3.0 SKID AND BUILDING SPECIFICATION
None Included, Options are available below.

4.0 MANUAL VALVES

4
4" CL150 RF RP, Meridian or Equal Ball Valve, Nace Service
3
2" CL150 RF RP, Meridian or Equal Ball Valve, Nace Service
3
1" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
4
3/4" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
6
1/2" CL2000 NPT FP, Meridian or Equal Ball Valve, Nace Service
2
1/2" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
4
1/4" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
1
1/2" CL6000 NPT WGI or Equal Needle Valves, SS
3
1/4" CL6000 NPT WGI or Equal Needle Valves, CS
2
1/2" CL2160 NPT, Wheatley Swing Check Valve, Nace Service

5.0 INSTRUMENT AIR GAS SYSTEM
PRV-300-302
3 FISHER OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4" FNPT connections
Sweet service trim
250 psig MAWP

6.0 ELECTRICAL
Supply or install of any electrical equipment is by others.

7.0 PACKAGING SPECIFICATIONS

-Package is readied or dismantled only to the extent required for shipping
-All flange and open ends of piping will be covered for shipment
-Inlet is 8" CL150 welded and flanged, No piping provided
-Gas outlet is 3" CL150 welded and flanged, c/w 3" c/w meter run and BPCV, and directed to skid edge
-Oil Nozzle is 6" CL150 welded and flanged reduced to 4" c/w LCV, and directed to skid edge
-Water line is 4" CL150 welded and flanged with 4" LCV and directed to skid edge
-Level gauges and scrubber drains are tied into water outlet
-Instrument air is 1" threaded supplied from off skid
-Drain is 2" CL150 welded and flanged c/w ball valve at vessel no piping included


8.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads
SA-516-70-N
Shell
SA-516-70-N
Saddles
SA-36
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Internal Bolting
316SS with washers and double nuts

Firetube
Pipe
SA-106-Gr.B SMLS
Flanges
SA-516-70N
Firetube Gaskets
Durlon 8500

Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, CL3000

Welded Piping
Pipe
SA-106-B, 2" Sch. 80 3-4" Sch. 40 SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8", 316SS, Graphoil Filled.
Bolting
SA-193-B7M, SA-194-2HM

Instrument Tubing
Tubing
316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules
SS, Hy-Lok


9.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessel Circ Seams and Long Seams
RT-1
Firetube Circ Seams
100% x-ray
Vessel Nozzles
None
Cat D Welds
None
MPI
None

Process Piping
100 % x-ray

PWHT
Vessels
No - See Options
Firetube Yes
Piping
No

Ultrasonic Testing
No

Hardness Testing
No

Magnetic Particle Testing
No

10.0 PAINT AND COATING SPECIFICATIONS

External Surface Preparation
None (See options)
External Primer
None (See options)
Vessel External Finish Paint (insulated)
None (See options)
Vessel External Finish Paint (uninsulated)
None (See options)
Stack External Finish Paint
None (See options)
Skid and Piping External Finish Paint
None (See options)
Vessel Internal Surface Preparation
None (See options)
Vessel Internal Coating
None (See options)
See Options if Required.

11.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID, GA, Skid drawings in PDF copy are the only drawings that the customer will receive as part of the contract.
A complete set of construction drawings will be made available to the client's personnel at Manufacturing facilities during regular business hours.


12.0 FOB/EXW DETAILS:
Vessel
Ex-works, Edmonton
Piping and Instrumentation
Ex-works, Central Alberta

13.0 DELIVERY
Two sets of 10' x 40' material in stock (heads and shells).
- Currently we have not started on the first unit to be built for stock, due to shop load of sold projects.
We expect to be able to start the vessel in Late August.
- From start date, vessel will be complete and ready complete in 8 weeks.
- Packaging as per above: 3-4 weeks ARAD.
- Total: 11-12 Weeks. (Delivery subject to increase based on options below)
- If second unit is required to be built in tandem, we may be able to accommodate, depending upon
shop load at time of order. Otherwise, 2nd unit will be 8 weeks after completion of 1st.
This is provided any long delivery items are released with your order. Delivery dependent on the current
shop load. This schedule must be confirmed at time of award of contract.


14.0 OPTIONS

1. To PWHT Vessel
Add: $17,000.00
Add 1 Week to Delivery

If not ordered by April 20th, Extra Costs may be incurred to re-hydro the vessel


2. Add 10' Long Desand Section to the Vessel
Adds One (1) 2" CL150 Nozzle to the Vessel as Wash Water Inlet
Adds One (1) 4" CL150 Nozzle to the Vessel as Wash Outlet
Includes a ~10' long header on each side of the vessel with wash nozzles outlets at ~9"spacing.
One (1) 2" CL150 RF Ball Valves, RP, NACE - wash water inlets
One (1) 4" CL150 RF Ball Valves, RP, NACE - Drain Outlets
Includes Wash water inlet and drain piped to skid edge and built to ASME B31.3.
Internal piping in the vessel is non-code.
Add: $ $16,500.00 each 10'Section
Add 1 Week to Delivery

3. Add Sample Points & Sample Tank

Five (5) 1" CL150RF Connections to Vessel
Five (5) ½" 2000# RP Spring Return Ball Valves NACE
Six (6) ½" 2000# RP Ball Valves NACE
Two (2) %u00BC" 2000# KF Ball Valves RP NACE
Three (3) 1" 2000# KF Ball Valves RP NACE
One (1) 1" 2160# Swing Check Valve, WCB Body, NACE
One (1) 1/2" 2160# Swing Check Valve, WCB Body, NACE
One (1) 1/4" 2160# Swing Check Valve, WCB Body, NACE

8" x 30" OAL Horizontal Vessel
MAWP 285psig @ 650F
Corrosion Allowance: 1/8"
Radiography : N/A
PWHT Included

MERCER PRESSURE RELIEF VALVE
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sweet Service Trim, WCB Body
"D" Orifice, 150 Psig Set Pressure


FISHER 67CFR INSTRUMENT REGULATOR
1/4" FNPT Connections
Sweet service trim
250 psig MAWP
0 to 35 Psig Spring Range

Sample tub ~30" Wide x 23"High x 15" Deep
1" NPT Drain Connection
Plexi-glass Lid w/ hinges and latch

Tubing and threaded piping to connect is by others, to be installed on site.

Add: $9,950.00

If not ordered by April 20th, Extra Costs may be incurred to rehydro the vessel.

4. Add Skid
SK-100 1 SKID BASE, 11'- 2" W X 50'- 0" L
Main skid members - W12" @ 45#/ft
Support members - W12" @ 45#/ft under vessel
3/16" checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs
2" Containment lip, 2" NPT floor drain
Add: $21,500.00

5. To Provide Electric High Pressure Switch
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE18
Adjustable Set Point Range
Increasing: 45 - 375 psi, Decreasing: 15 - 345 psi (set @ TBD)
Pressure Port: 1/2: FNPT 316 Stainless Steel
Diaphragm: 316 Stainless Steel, O-Ring: Vitron
Explosion proof - Class 1, Div/Zone 1, Groups A, B, C & D

VALVES
1 1/2" CL6000 NPT WGI Needle Valves, SS
Add: $1,380.00


6. To Provide Electric High Level Switch
1 KIMRAY ELECTRIC LEVEL SWITCH
Model: CEC2
2" NPT Process Connection
Nace Service
C/w manual override
Add: $1,560.00

7. To Internally Coat Vessel
Internal Surface Preparation
SSPC-SP#5
Internal Coating
Devoe 253
Add: $45,650.00
Add: 2 weeks delivery

8. Add 2 Firetubes & burner systems
Add (2) 24" OD x 42' Total Length "U" Firetubesc/w stacks
Add: $93,000.00

9. Platform & Ladder
7' x 3'5
Painted Safety Yellow
Add: $5,000.00

10. Add Pressure Transmitter
1 ROSEMOUNT 2088 PRESSURE TRANSMITTER
Model# 2088G3S22A1B4M5C6
G: Transmitter Type: Gage
3: Pressure Range: 0-800 Psi
S: Output: 4-20 mA DC/Digital HART Protocol
22: Material of Construction: 316L SST / Silicone Fill
A: Process Connection: 1/2" NPT Female
1: Conduit Thread: 1/2" NPT
B4: Bracket for 2" Pipe or Panel Mounting; All SST
M5: LCD Display, Scaled 0-100%
C6: CSA Explosion-Proof; Intrinsically Safe, and Non-Incendive w/ 2 valve Manifold
Add: $2,700.00 each

11. Change Liquid Valve to 4" Hard Seat Valves
Remove One (1) Kimray 425 Dump Valve
Add:
CVS ETM Series Control Valve
4" CL150RF Process Connections
Hard Seat, LCC Body, NACE Trim
316SS Plug and Seat
667-45 Fail Closed Pneumatic Actuator
Add: $1,845.00 each

12. Change Liquid Valve to 3" Hard Seat Valves
Remove One (1) Kimray 425 Dump Valve
Add
CVS ETM Series Control Valve
3" CL150RF Process Connections
Hard Seat, LCC Body, NACE Trim
316SS Plug and Seat
667-45 Fail Closed Pneumatic Actuator
Changes Two (2) 4" CL150 Ball Valves to 3" CL150
Reduces Piping to 3" at control valves and block valves.
Credit: $550.00 each

13. Add Nozzle to Vessel for Level Probe
1" NPT Thread-o-let
Add: $445.00
2" CL150RF Nozzle
Add: $585.00

14.
a. Add Vessel Painting
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Changes Vessel to Ex-work, Central Alberta
Add: $11,950.00

b. Add Vessel Insulation
Vessel Insulated with 1.5" Thick Fiberglass Insulation
0.020 Stucco Embossed Aluminum Cladding
(If Option B Required, Option A also required)
Add: $26,500.00

15. Load Package at Shop on Customer Supplied Truck
Add: $9,500.00

16. Start-up / Commissioning Spares
Price is for budgeting purposes only. Detailed list will be generated after approved final design.
$0.5% of Base
]
17. Budgetary 2-Years Operational Spares
Price is for budgeting purposes only. Detailed list will be generated after approved
final design.
$2% of Base

18. Capital Spares
Evaluation of capital spares should be conducted during detailed engineering.

19. Add Gas Boot to Top of Vessel
24" Diameter x 3' S/S Gas Boot
Mounted to Top of Vessel over the Firetube Section
Built to ASME Section VIII Div 1
Mistex Pad, 6" Thick, 9lbs/ft3, 316SS
4" CL150 Gas Outlet
Includes Gas piping from the gas boot to the meter run inside building.
Will be shipped loose with the package
Add: $16,900.00

20. Fugitive Emissions Study
Add: $4,500.00

21. Add Bridles with Guided Wave Radar Level Transmitters and DVC Positioners
Remove Fisher L2 Oil Level Controller
Moves Guided Wave Radar Transmitter in base scope mounted on vessel to bridal
1 Rosemount 5302 Guided Wave Radar Level Transmitter
Model# 5302HA1S1E4AE00400CAE6M1N2B3
5302: Guided Wave Radar Liquid Level and Inter
H: Signal Output: 4%u201020 mA with HART communication
A: Polyurethane%u2010covered Aluminum
1: Conduit / Cable Threads: 1/2 %u2010 14 NPT
S: %u2010 15 psig (%u20101bar) to 580 psig (40 bar) @ 302 deg F (150 deg C)
1: 316L SST
E: Sealing O%u2010ring Material: Ethylene Propylene
4A: Probe Type: Rigid Single Lead
E: Probe Length Units: English
004: Probe Length: 4 (feet/m)
00: Probe Length: Not Applicable
CA: 4" ANSI, 150 lb
E6: CSA Explosion%u2010Proof
M1: Integral Digital display
N2: NACE material recommendation per MR%u20100175 and MR%u20100103
B3: 3m / 9.8 ft. Remote Housing Mounting Cable and Bracket
1 FISHER DVC6200-AC POSITIONER
Mounted on Oil Valve
2 Level Control Bridals
4" CL150RF NPS Vertical Section
2" CL150RF Connections to existing Level Glass Connections on Vessel
Level Glasses to be Mounted on Bridal
ASME B31.3 Piping
MAWP 100psig @ 200F, 1/8" CA
100% X-ray, PWHT
Four (4) 4" CL150 RF RP, WKM or Equal Ball Valve, NACE Service
Electrical Connection by others
Add: $23,950.00

22. Upgrade to Full Vessel Height Level Glass
2 PENBERTHY OR EQUAL LEVEL GAUGE
3TM7-NE Transparent
½" NPT, 1240 Psi @ 100%u00B0F
Visual Length 33 3/4", Nace Service
w/ 330J Gauge Cock Valves %u00BE" x ½" NPT
Mounted with three existing connections on the vessel
Add: $4,250.00
23. Add Turbine Meters to Oil and Water Phases
NUFLO EZ-IN OIL TURBINE METER & TOTALIZER
4" CL150 Process Connections
4" Metering, Nace Service
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
One (1) 4" CL150 RF RP, WKM or Equal Ball Valve, NACE Service
One (1) 4" CL150 Basket Strainer, WCB Body, SS Screen, Nace
NUFLO EZ-IN WATER TURBINE METER & TOTALIZER
3" CL150 Process Connections
3" Metering, Nace Service
C/w Magnetic Pickup
MC-III Flow Analyzer
Explosion Proof, 4-20mA Output
One (1) 3" CL150 RF RP, WKM or Equal Ball Valve, NACE Service
One (1) 3" CL150 Basket Strainer, WCB Body, SS Screen, Nace
Requires extending the length of the building to 20' Long
Requires increasing main members to W18 Wide Flange
Add: $22,150.00

24. Add i2P on Burner Temperature Control Valve
2 Fisher i2P-100 Transducer
6-30 Psi Output,
4-20mA, Explosion Proof
Installed on Burner Temperature Control Valves
Add: $4,695.00 […]

Product Details

HT-10x40-H-SOUR-75-5.4MM-PKG (TR-8594)

Horizontal, end controls 10' x 40' treater c.w. 5.4 MMBTU firetubes, 75 psig, Sour design, dressed sour.

Product Details

HT-4x10-H-SOUR-75#-375,000-PKG-RECOND. (TR-8576)

Horizontal 4' x 10' treater, sour service c.w. 375,000 BTU/hr firetube, skidded, housed, partially packaged and recertified and c.w. 1 year OilPro warranty.

Product Details

HT-4x15-H-SWEET-50-500,000-90

1.0 VESSEL

1 Used, recertified Natco HFH-P treater
48" O.D. x 15'0" S/S x 50 psi MAWP HORIZONTAL TREATER VESSEL
Manufactured by CE Natco Combustion Engineering Inc. inted with Alberta Registration
-20 / 200 F design temperature
"0.125 corrosion allowance
Alberta Registration No. and CRN
ASME Section Viii Div1 construction
U-stamp
RT-4 X-ray
No PWHT
Shell SA 516-70
2 lifting lugs

VESSEL CONNECTIONS
Inlet -
(1) 3" 150# RF
Gas Outlet -
(1) 2" 150# RF
Drain-
(2) 3" 150# RF
Water Outlet-
(1) 3" 150# RF
Oil Outlet -
(1) 2" 150# RF
Water LC-
(1) 4" 150# RF
Oil LC-
(1) 4" 150# RF
Anode-
(1) 4" 150# RF
TC/HTSD-
(1) 1" NPT
TI -
(1) 1/2" NPT
PI -
(1) 1/2" NPT
PSV-
(1) 3" 150# RFWN
Manway-
24" custom
UT's available on this unit for review.
No factory dwgs on hand.
Unit is currently as described above, but will be delivered as remanufactured, recertified package c.w. QA/QC package.
Proposed packaging below.
Note that packaging as described below can easily be modified to suit your instrument and control preferences.

FIRETUBES
12" O.D. x 16OAL rated @ 500,000 Btu/hr c/w stack.
Flame arrestor c/w burner and CSA-compliant BMS (see below)

2.0 INSTRUMENTATION
FE-100
(1) DANIELS JUNIOR ORIFICE FITTING (or equal) Schedule 80.
AGA 2000 edition
One 1" TOL and One %u00BE" TOL on downstream
c/w block and bypass piping

PR/FR/TR
(1) BARTON 202A 3 PEN FLOW RECORDER
0 to 100" WC
0 to 100 psi static
0 to 150 F temperature element
24 hr / 7 day battery operated programmable chart drive
c/w 5 valve CS manifold

BPCV-100
(1) KIMRAY 218 SGT BP BACK PRESSURE VALVE
2" NPT connections

LC-100 (1) NORRISEAL 1001A LEVEL CONTROLLER
(Recond.) 2" MNPT connection
Snap acting control module
1 7/8" Diameter x 12" long PVC displacer

LC-200 (1) NORRISEAL 1001A LEVEL CONTROLLER
(Recond.) 2" MNPT connection
Snap acting control module
1 7/8" Diameter x 12" long PVC displacer

LCV-100 (1) KIMRAY MODEL 225-SMT-PB-PO LEVEL CONTROL
VALVE
2" NPT connections
6 to 30 psi supply
Air to open / fail closed

LCV-200 (1) KIMRAY MODEL 225-SMT-PB-PO LEVEL CONTROL
VALVE
2" NPT connections
6 to 30 psi supply
Air to open / fail closed

LG-100/101 (2) QUALITY LIQUID LEVEL GAUGE GLASS (or equal)
Transparent type
c/w Q-146 gauge and isolation valves

PRV-100 (1) FISHER MODEL 627-R PRESSURE REDUCING VALVE
1" FNPT connections
5 to 20 psi range
3/8" orifice
Standard service construction

HTSD-100 (1) PROFIRE TYPE "K" THERMOCOUPLE
XP enclosure
%u00BE" x 11.5" 316 SS T.W.

BMS-100 (1) PROFIRE 2100 SAFETY COMBUSTION CONTROLLER
24 VDC supply

TCV-100 (1) KIMRAY MODEL 1400-SMT DAB CONTROL VALVE
1" NPT connections
Air to open / fail closed
½" port

ESDV-100 (1) ASCO 1" NPT SOLENOID VALVE
101 1" NPT connections
24 VDC XP design

SOV-100 (1) ASCO %u00BC" 2 WAY SOLENOID VALVE
24 VDC XP design

SOV-101 (1) ASCO %u00BC" 3 WAY SOLENOID VALVE
24 VDC XP design

PSL/PSH-100 (2) BARKSDALE ELECTRIC PRESSURE SWITCHES
XP design
Range to suit

LLSD-100 (1) SOR 1510 ELECTRIC LEVEL SWITCH
XP design
2" MNPT connection

PRV-200/1 (4) BELLOFRAM T-50 PRESSURE REDUCING VALVE
101/3 %u00BC" FNPT connections
0 to 35 psig spring range
Standard service construction

PI-100 (1) WESTERN GAUGE PRESSURE INDICATOR
0 to 100 psi range
4" dial, ½" bottom mount
Mounted on vessel

PI-200 (1) WESTERN GAUGE PRESSURE INDICATOR
0 to 160 psi range
2 ½" dial, %u00BC" bottom mount
Mounted on fuel gas header

PI-101/2 (2) WESTERN GAUGE PRESSURE INDICATOR
0 to 30 psi range
2 ½" dial, %u00BC" bottom mount
Mounted on burner piping

TI-100 (1) TREND TEMPERATURE INDICATOR
0 to 200 F(-20 to 120 C) range - dual scale
3" dial, 6" stem length
½" FNPT x 1" MNPT x 6" S.S. thermowell
Mounted on vessel

PSV-100 (1) TAYLOR PRESSURE RELIEF VALVE
2" FNPT x 2" MNPT connections
"G" orifice
Set @ 75 psi

3.0 SKID AND BUILDING SPECIFICATIONS

1 SKID BASE 10'0" WIDE x 20'0" LONG
8" Beam Main Members
8" Beam Cross Members
3/16" checker-plate decking
Lift lugs

1 FOAM PANEL METAL BUILDING
8'0" Wide x 20'0" Long x 8'0" High Eave, Shed Type
22 Gauge Galvanized Finish
One (2) 3'0" Wide x 7'0" High Mandoor c/w panic hardware
One (2) Window c/w screens

2 BUILDING HEATER
12 x 24 Catalytic Type Heater c/w
Protective Grille,
vent hood,
Regulator,
Safety Shutoff,
Thermostat and 25 feet of 12 VDC start cables
Natural Gas orifice.

4.0 FUEL GAS SYSTEM
6 5/8" O.D. x 36" S/S 125 psi FUEL GAS SCRUBBER
Registered design

5.0 MANUAL VALVE SPECIFICATIONS

DESCRIPTION

2" NPT RP, 2000 PSI, MAS, Nace, Ball Valves
1" NPT RP, 2000 PSI, MAS, Nace, Ball Valves
3/4" NPT RP, 2000 PSI, MAS, Nace, Ball Valves
1/2" NPT RP, 2000 PSI, MAS, Nace, Ball Valves
1/2" NPT 3000# WGI, C.S. Needle Valves
1/4" NPT 3000# WGI, C.S. Needle Valves

6.0 MATERIAL SPECIFICATIONS

Threaded Piping
Pipe
SA-106-B, Sch. 80/160
Threaded Fittings
SA-105, 3000#

Instrument Tubing
Tubing
3/8" 316 SS 0.035" wall seamless
Tube Fittings
DKLOK 316 SS

7.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessel
Yes
Pressure Piping
Yes

Radiography
Vessel
Existing

Piping
None

PWHT
Vessel
None

Ultrasonic Testing
Vessel
Yes
Firetubes
Yes

Magnetic Particle Testing
Firetube
Yes

8.0 PAINT AND COATING SPECIFICATIONS
External Preparation
SSPC-3
Skid and Piping External Finish
One (1) Shop Coat Grey Enamel
Internal Coating
Existing […]

Product Details

HT-4x16-H-SOUR-100-500,000-VO (TR-8573)

4'x16' Horizontal 100# MOP Sour, 1/2 MMBTU/hr treater, vessel only, dressed to suit.

Product Details

HT-6x16-H-SWEET-50PSI-0.875MM-PKG-REMAN

1.0 VESSELS
V-100
1 72"ID X 16'-0" S/S HORIZONTAL TREATER
Manufactured in 1977 by Larsen & D'Amico
Reconditioned 2014
Constructed with Alberta Registration
MAWP @ 200%u00B0Fgn temperature @ 50psi
Corrosion Allowance: 0
Internally Coated- Bottom 1/3rd inlet section. Existing.
Vessel Weight Empty: 11,250 LBS
Side control unit.

VESSEL CONNECTIONS:
N1 Inlet
1 - 3" NPS 150 ANSI Flange
N2 PSV
1 - 3" NPS 150 ANSI Flange
N3 Gas
1 - 3" NPS 150 ANSI Flange
N4 Oil - LLC
1 - 4" NPS 150 ANSI Flange
N5 Oil Outlet
1 - 3" NPS 150 ANSI Flange
N6 Water - LLC
1 - 4" NPS 150 ANSI Flange
N7 Water Outlet
1 - 3" NPS 150 ANSI Flange
N8ab Drain
2 - 2" NPS 150 ANSI Flange
N9 Oil - LLSD- sample
1 - 4" NPS 150 ANSI Flange
N10 LLSD
1 - 3" NPS 150 ANSI Flange
N11ab Anode
2 - 4" NPS 150 ANSI Flange
C1 HLSD
1 - 2" NPS Coupling
C2ab Water -LG
2 - ½" NPS Coupling
C3ab Oil -LG
2 - ½" NPS Coupling
C4 HTSD(TSHH/TSH)
1 - 2" NPS Coupling
C5 TI 1 - 1/2" NPS Coupling
C6 SPARE
2 - %u00BE"" NPS Coupling
C7 PI
1 - ½"" NPS Coupling
C8ab F.G. Preheat
2 - 1" NPS Coupling
G1 Gas Dome
1 - 16" OD Shop Built
Firetube
54" x 27" Flange 1 - 18" OD Shop Built
M2 Round Manway
1 - 16" OD Shop Built
%u2003
2.0 INSTRUMENTATION
LLC-100/101
2 INVALCO LEVEL CONTROLLERS
(Reconditioned)
LLC-102
1 NORRISEAL 1001 LEVEL CONTROLLERS
Reconditioned

LCV-100/101/102
3 NORRISEAL 2220 LEVEL CONTOL VALVE
2" NPT
Nitrile - Std Trim.

LG-100/101/102
3 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½" NPT
c/w 330J %u00BE" x ½" Gauge cock valves

PI-100
1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

PSV-100
1 TAYLOR PRESSURE RELIEF VALVE
2" NPT x 2" NPT

ANO-100/101
2 TREATER ANODES
3" X 22" X #17 Aluminium
c/w pigtail wires

TI-100
1 TEMPERATURE GAUGE
0 TO 250 F
3" dia. X 6" stem,
c/w ½" x %u00BE" x 6" thermowell

BPCV-100
1 KIMRAY 125 BACK PRESSURE VALVE
2" NPT end connections
Reconditioned

PRV-300/301/302
2 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

%u2003
2.1 BURNER SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required

FABS-100
1 FLAME ARRESTED BURNER SYSTEM
Rated for 0.875MM BTU/hr to fit 18" firetube
C/w 4" thk flame cell element,
Eclipse burner

BMS-200
1 PROFIRE 2100
Combustion Safety Controller

SOV-201/202
2 SOLENOID VALVEs
24 volt, 1" NPT connections

SOV-200/203
2 SOLENOID VALVEs
24 volt, 1/4" NPT connections

TSH 200/
1 TEMPERATURE SENSOR ELECTRIC
TSHH 200 Wika TC-10 Dual Head Thermocouple
%u00BE" X 1" X 12" Stem 304 stainless steel

PSHH/LL-
2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)

PCV-200
1 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
½" EQ% SS trim
Minimum fire stop, TCV 205

PSV-201
1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body

LLSD-200
1 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service

PRV-200
1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection,
Ductile Iron body construction,
3/16" SS orifice
5 to 20psig Outlet Range


PI-201/202/203
5 PRESSURE GAUGE
/204/205
Liquid filled
2 1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale

PRV-201
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)

V-200
1 8" OD X 30" S/S x 50 psi MAWP FUEL GAS SCRUBBER
Design Temp 100 F
Reconditioned Larsen & D'Amico

PSV-200
1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber

PI-200
1 PRESSURE GAUGE
Liquid filled
2 1/2" dia. face x 1/4" NPT Bottom Mount connection
0 to 200 psig range, Dual Scale

4.0 MANUAL VALVE SPECIFICATIONS
8 2" NPT RP Ball Valves
2 1" NPT RP, 2000 PSI
2 ½" NPT Bar Stock Ball Valves
2 ½" Inline Stainless Steel Check Valves
1 1/2" NPT 3000# MxF SS Needle Valve
8 %u00BC" NPT, 3000# MxF mini needle Valves

5.0 SKID & BUILDING SPECIFICATION

SK-100
1 SKID BASE, 7'5" W X 22'-0"L
Main skid members 8'-6" X 31'
13' x 13' x 3/16" checkerplate
End Rolls

B-100
1 FOAM PANEL BUILDING
13' wide x 13' deep Shed Style
1-1/2" Thick Polyurethane Galvalume Foam Panels
(1) 3'-0" x 7'-6" Foam Panel Door c/w, check chain, panic hardware, and weather-stripping,
Two (2) 12" x 12" Adjustable Louver
One (1) 3' x 3' sliding window


6.0 MATERIAL SPECIFICATIONS
Threaded Piping
Pipe SA-106-B, Sch. 80 SMLS
Threaded Fittings SA-105-N, 3000#
Instrument Tubing
Tubing 316 Stainless Steel
Fittings Stainless Steel
Ferrules Stainless SteeL

%u2003
7.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels
Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping
Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3

Radiography & NDE
Vessels
RT-3
Nozzles
None
Internal Piping
None
External Piping
N/A

PWHT
Vessels
No
Piping
No
Firetube
No

8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Vessel External Finish Paint
One (1) Shop Coat of Grey Enamel
Internal Surface Preparation
None
Internal Coating
Existing

Skid and Piping
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Skid and Piping External Finish Paint
One (1) Shop Coat of Grey Enamel
Insulation

• None

%u2003
9.0 EXCEPTIONS & CLARIFICATIONS
1. OilPro will provide electrical wiring of the burner management system including the controller and associated end device, as well as CataDyne heaters.
No other electrical work or control systems (i.e. PLC) are included, but can be included once your electrical scope is established.
2. No inlet piping has been included in the base scope.
3. Our scope of work does not include any items not specifically stated in our quotation.

Delivery: Stock as quoted above. […]

Product Details

HT-6x20-H-75-1.0-VO-CTD (TR-8509)

Sivalls Model HT-620-T2-1MM-075 Horizontal Treater, 6' dia. x 20' s/s/ ASME Code Stamped, 75# MOP, skid mounted, CRN H9936.123, All-flanged treater..

Product Details

HT-6x20-H-75-1.0-VO-Sivalls Stock SS unit (TR-8514)

New Horizontal 6' x 20' Sivalls 75#, 1MMBTU/hr, 2" and larger flanged, All cplgs SS, treater vessel c.w. firetube and stack and manways

Product Details

HT-6x20-H-SOUR-75-3/4 to 1MM-BUDGETMax

Product Details

HT-6x20-H-SWEET-50PSI-0.875MM-PKG-REMAN

1.0 VESSELS
V-100
1 72"ID X 20'-0" S/S HORIZONTAL TREATER
Manufactured in 1977 by Larsen & D'Amico
Reconditioned 2014
Constructed with Alberta Registration
MAWP @ 200%u00B0Fgn temperature @ 50psi
Corrosion Allowance: 0
Internally Coated- Bottom 1/3rd inlet section. Existing.
Vessel Weight Empty: 11,250 LBS
Side control unit.

VESSEL CONNECTIONS:
N1 Inlet
1 - 3" NPS 150 ANSI Flange
N2 PSV
1 - 3" NPS 150 ANSI Flange
N3 Gas
1 - 3" NPS 150 ANSI Flange
N4 Oil - LLC
1 - 4" NPS 150 ANSI Flange
N5 Oil Outlet
1 - 3" NPS 150 ANSI Flange
N6 Water - LLC
1 - 4" NPS 150 ANSI Flange
N7 Water Outlet
1 - 3" NPS 150 ANSI Flange
N8ab Drain
2 - 3" NPS 150 ANSI Flange
N9 HLSD
1 - 4" NPS 150 ANSI Flange
N10 Firetube LLSD
1 - 4" NPS 150 ANSI Flange
C1ab Water -LG 2 - ½" NPS Coupling
C2ab Oil -LG
2 - ½" NPS Coupling
C3ab Temp
2 - 2" NPS Coupling
C4 PI 1 - 1/2" NPS Coupling
C5 Sample
2 - 1" NPS Coupling
C6 PI
1 - ½" NPS Coupling
Firetube
54" x 26.5" Flange 1 - 18" OD Shop Built
M1/M2 Round Manway
2 - 18" OD Shop Built

%u2003
2.0 INSTRUMENTATION
LLC-100/101
2 FISHER [email protected] LEVEL CONTROLLERS
2" NPT Process Connection
Snap Acting
1-7/8" x 12" PVC Displacer
(Reconditioned)

LCV-100/101
2 KIMRAY 325 FMT PO LIQUID CONTROL VALVE
3" 150# end connections
Sour service trim
Viton diaphragm and O-Rings
Reconditioned

LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½" NPT
c/w 330J %u00BE" x ½" Gauge cock valves

PI-100
1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

PSV-100
1 TAYLOR PRESSURE RELIEF VALVE
2" NPT x 2" NPT

ANO-100/101
2 BLOCK STYLE TREATER ANODES

TI-100
1 TEMPERATURE GAUGE
0 TO 250 F
3" dia. X 6" stem,
c/w ½" x %u00BE" x 6" thermowell

BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2" 150# RF end connections
Viton diaphragm and O-Rings
Sour Service

PRV-300/301/302
3 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

HLSD-100
1 INVALCO LEVEL CONTROLLER
(Reconditioned)


2.1 BURNER SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required

FABS-100
1 FLAME ARRESTED BURNER SYSTEM
Rated for 1.1 MM BTU/hr to fit 18" firetube
C/w 4" thick flame cell element,
Eclipse burner

BMS-200
1 PROFIRE 2100
Combustion Safety Controller

SOV-201/202
2 SOLENOID VALVEs
24 volt, 1" NPT connections

SOV-200/203
2 SOLENOID VALVEs
24 volt, 1/4" NPT connections

TSH 200/TSHH 200
1 TEMPERATURE SENSOR ELECTRIC
WIKA TC-10 Dual Head Thermocouple
%u00BE" X 1" X 12" Stem 304 stainless steel

PSHH/LL-
2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)

PCV-200
1 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
½" EQ% SS trim
Minimum fire stop, TCV 205

PSV-201
1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body

LLSD-200
1 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service

PRV-200
1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection,
Ductile Iron body construction,
3/16" SS orifice
5 to 20 psig Outlet Range

PI-201/202/203 /204/205
5 PRESSURE GAUGE
Liquid filled
2-1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale

PRV-201
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200
1 6" OD X 30" S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2" NPT Outlet Connection, 1" NPT Inlet Connection, %u00BE" NPT Drain Connection,
Mechanical High Level Shutdown (Reduces 2" outlet down to 1" NPT)

PSV-200
1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber

PI-200
1 PRESSURE GAUGE
Liquid filled
2 1/2" dia. face x 1/4" NPT Bottom Mount connection
0 to 200 psig range, Dual Scale

4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION
4 3" 150# RF RP, Ball Valves
2 2" 150# RF RP, Ball Valves
2 1" NPT RP, 2000 PSI, Ball Valves
2 ½" NPT Bar Stock Ball Valves
2 ½" Inline Stainless Steel Check Valves
1 ½" NPT 3000# MxF SS Needle Valve
8 %u00BC" NPT, 3000# MxF mini needle Valves

5.0 SKID & BUILDING SPECIFICATION
SK-100
1 SKID BASE, 8' W X 30'-0"L
Main skid members 10 Standard Channel
8' x 10'" x 3/16" checker-plate
4 Lift Lugs, 1" drip lip around building area.

B-100
1 FOAM PANEL BUILDING
8' x 10' Gable Roof Style
1-1/2" Thick Polyurethane Galvalume Foam Panels
(1) 3'-0" x 7'-6" Door c/w, IWG, check chain, panic hardware, and weather-stripping,
Two (2) 12" x 12" Adjustable Louver
One (1) 3' x 3' sliding window

H-100
1 12" x 24" CATADYNE HEATER
c/w safety shut off, vent, screen, 25' of start-up cables.

6.0 MATERIAL SPECIFICATIONS
Welded Piping
Pipe: SA-106-Gr.B SMLS
Flanges: SA-105-N
Weld Fittings: SA-234-WPB
Studs & Nuts: SA-193-B7M / 2HM

Threaded Piping
Pipe: SA-106-B, Sch. 80 SMLS
Threaded Fittings: SA-105-N, 3000#
Instrument Tubing
Tubing: 316 Stainless Steel
Fittings: Stainless Steel
Ferrules: Stainless Steel

7.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels : Hydro-tested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping: Hydro-tested to 1.5 Times Maximum Allowable Working Pressure as per B31.3

Radiography & NDE
Vessels: None
Firetube: 100% X-Ray

PWHT
Vessels: No
Piping: No
Firetube: No

8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation: SSPC-SP#3
External Primer: One (1) Shop Coat
Vessel External Finish Paint: One (1) Shop Coat of Grey Enamel
Internal Surface Preparation: None
Internal Coating: Clovealine Epoxy

Skid and Piping
External Surface Preparation: SSPC-SP#3
External Primer: One (1) Shop Coat
Skid and Piping External Finish Paint: One (1) Shop Coat of Grey Enamel

Insulation

• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum

9.0 EXCEPTIONS & CLARIFICATIONS
1. OilPro will provide electrical wiring of the burner management system including the controller and associated end device, as well as CataDyne heaters.
No other electrical work or control systems (ie: PLC) are included.
2. No inlet piping has been included in the base scope.
3. Our scope of work does not include any items not specifically stated in our quotation.

Delivery: 3-4 wees as quoted above […]

Product Details

HT-830 HC pack (TR-284)

Sivalls HC pack HT830

Product Details

HT-8x30-H-SOUR-75-75-3MM-PKG+ OPT

1.0 VESSEL
V-100
1 96" ID X 30'- 0" S/S x 75 psi MAWP HORIZONTAL TREATER
Constructed with Alberta, BC and Saskatchewan registration
1/8" corrosion allowance on vessel, N/A on350%u00B0F design temperature
Inlet deflector, Bolt in inlet slide
Two (2) Vortex breakers, weir with removable door and oil box
Radiography: RT-1
M.D.M.T.-20%uF0B0F @ 75 psig
Designed and Dressed 3 phase

VESSEL CONNECTIONS:
N1 Inlet
1 - 8" NPS CL150 RF
N2 Gas Outlet
1 - 3" NPS CL150 RF
N3 Oil Outlet
1 - 6" NPS CL150 RF
N4 Water Outlet
1 - 4" NPS CL150 RF
N5 Oil LC
1 - 4" NPS CL150 RF
N6 Water LC
1 - 4" NPS CL150 RF
N7 PSV
1 - 3" NPS CL150 RF
N8 HLSD
1 - 3" NPS CL150 RF
N9 a/b LG Oil
2 - 2" NPS CL150 RF
N10 a/b LG Water
2 - 2" NPS CL150 RF
N11 PI
1 - 2" NPS CL150 RF
N12 TI
1 - 2" NPS CL150 RF
N13 Drain
1 - 2" NPS CL150 RF
N14 a/b/c Anode
3 - 4" NPS CL150 RF
N15 a/b Fuel Gas Preheat
2 - 2" NPS CL150 RF
N16 HTSD
1 - 2" NPS CL150 RF
N17 FT LLSD
1 - 3" NPS CL150 RF
N18 Spare
1 - 2" NPS CL150 RF
N19 Oil LLSD
1 - 3 NPS CL150 RF
N20 Spare
1 - 4" NPS CL150 RF
M1 Manway
1 - 24" NPS CL150 RF c/w Blind and davit arm
FT1 Firetube
1 - 28" x 56" Nom Shop built


FIRE TUBE
24" OD x 48' Total Length "U" Firetube c/w stack
3.0MMBTU/hr based on 10,000 BTU/hr/ft2
Sch XH (.500 thk) SA106 GR B.
N/A corrosion allowance
Five piece miter

2.0 INSTRUMENTATION
BPCV-100
1 Model 218 FGT PB
2" CL150 RF flange end connections
Sour service

FE-100
1 Removable Spool for Future 2" Meter Run

LC-100/01
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0%u201020 or 0%u201035 psi Output
1 7/8 x 12" PVC Displacer
Complies to NACE MR0175%u20102002

LCV-100/01
2 KIMRAY 412 FMT LIQUID DUMP VALVE
Model 412 FMT PB PO-D
Sour Service

LG-100/01
2 PENBERTHY LEVEL GAUGES
1TM9-NE Transparent
½" NPT, 900 Psi @ 100%u00B0F
Visual length 12 5/8", Nace Service
C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT

PSV-100
1 CROSBY OR EQUAL PRESSURE RELIEF VALVE
Model 3K4JOS-E15J
3" CL150 inlet x 4" CL150 outlet
Nace service trim, WCB body
"K" Orifice, 75 psig set pressure
Mounted on top of vessel, outside of building

PI-100
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

TI/TW-100
1 TREND OR EQUAL TEMPERATURE GAUGE
1/2" NPT back connection
3" dial, 12" stem
0 to 250%u00B0F range - Dual scale
C/w ½" FNPT x 3/4" MNPT x 9" 316 SST thermowell

ANO-100-102
3 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail wire without shunt
%u2003

3.0 BURNER MANAGEMENT SYSTEM NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required
B149.3 field certification must be completed by the owner.

BMS-200
1 PROFIRE 2100 BMS Controller
Combustion Safety Controller

FABS-100
1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.0 MM BTU/hr to fit 24" firetube
C/w Eclipse 6" NPT Complete CI Burner c/w ferrofix Nozzle
C/w Secondary Control Plate c/w 6" Burner pilot adjustable shutter

TCV-200
1 KIMRAY 1400 SMT MOTOR VALVE
1" NPT, ½" Orifice 10 Psi Spring

LLSD-200
1 KIMRAY ELECTRIC LEVEL SWITCH
2" NPT connection c/w manual test switch

SOV-200-3
2 ASCO SOLENOID VALVES
Two (2) 24 volt, 1" NPT connections

SOV-200-3
2 ASCO SOLENOID VALVES
One (1) 24 volt, 1/4" NPT connections, 3 Way
One (1) 24 volt, 1/4" NPT connections, 2 Way

SPV-200
1 SPEED RESTRICTOR VALVE
1/4" NPT

PSHH/PSLL-200
2 UE HIGH / LOW PRESSURE SWITCHES
For Profire Burner System(3 to 50 psi)

TSHH/TSH-200
1 ELECTRIC TEMPERATURE SENSOR
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w %u00BE" NPT X 11.5" Stem, stainless steel thermowell

PI-201-205
5 PRESSURE GAUGES
Liquid fill
2 1/2" dia. face x 1/4" NPT end connection
Two (2) 0 to 15 psig range, dual Scale
Three (3) 0 to 30 psig range, dual Scale

PRV-200
1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2" orifice

PRV-201
1 FISHER 67CFR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 0 to 35 psig spring range

PSV-200 1 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT inlet x 1" NPT outlet
Sweet service trim, WCB body
"D" Orifice, 30 psig set pressure

1
1" CL3000 NPT Alta Y-Strainer LF2
2
1" NPT Neo Ball Valves, SST
3
1/2" NPT Neo Ball Valves, SST
2
1/4" NPT Neo Ball Valves, SST

4.0 SKID AND BUILDING SPECIFICATION
SK-100
1 SKID BASE, 9'- 0" W X 38'- 6" L
Main skid members - W12 @ 45#/ft
Support members - W12 @ 45#/ft under vessel
3/16" checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs
2" Containment lip, 2" NPT floor drain

B-100
1 FOAM PANEL BUILDING
10'- 6" Wide x 10'-0" Long x 10'-6" Low Eave Height
Gable Style Roof
1-1/2" Galvalume Foam Panel R-12 insulation rating
One (1) 3'-0" x 7'-0" Foam Panel Door c/w, IWG Window, check chain, panic-hardware, and weather-stripping
One (1) 36" x 36" Double glazed Sliding Window c/w Screen
Two (2) 12" x 12" Adjustable Louvers c/w screen
C/w Exposed Portions of Vessel insulated with 1-1/2" fiberglass and 0.020 stucco embossed aluminum cladding

BH-400
1 CATADYNE 12" X 24" MK BUILDING HEATER
Sweet natural gas
12 VDC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat

5.0 MANUAL VALVES
4
4" CL150 RF RP, Meridian or Equal Ball Valve, NACE Service
3
2" CL150 RF RP, Meridian or Equal Ball Valve, NACE Service
3
1" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service
4
3/4" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service
4
1/2" CL2000 NPT FP, Meridian or Equal Ball Valve, NACE Service
2
1/2" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service
4
1/4" CL2000 NPT RP, Meridian or Equal Ball Valve, NACE Service
1
1/2" CL6000 NPT WGI or Equal Needle Valves, SS
3
1/4" CL6000 NPT WGI or Equal Needle Valves, CS
2
1/2" CL2160 NPT, Wheatley Swing Check Valve, NACE Service



6.0 FUEL GAS SYSTEM
V-200
1 8" NPS x 30" OAL 150psi MAWP FUEL GAS SCRUBBER
Internal HLSD
1/16" corrosion Allowance
100%u00B0F design temperature
Registered in Alberta, BC, Sask. & Manitoba.

PSV-200
1 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT inlet x 1" NPT outlet
Sweet service trim, WCB body
"D" Orifice, 150 psig set pressure

PI-200
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
2.5" dia. face x 1/4" NPT bottom mount end connection
SS case and internals
0 to 200 psig, dual scale

PRV-300-302
3 FISHER OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4" FNPT connections
Sweet service trim
250 psig MAWP

7.0 ELECTRICAL
Electrical Connection of burner system is included.

8.0 PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Inlet is 8" CL150 welded and flanged, No piping provided
-Gas outlet is 3" CL150 welded and flanged, reduced to 2" c/w meter run spool piece and BPCV, and directed to skid edge
-Oil Nozzle is 6" CL150 welded and flanged reduced to 4" c/w LCV, and directed to skid edge
-Water line is 4" CL150 welded and flanged with 4" LCV and directed to skid edge
-Level gauges and scrubber drains are tied into water outlet
-Fuel gas scrubber inlet is 1" threaded, supplied from off skid.
-Instrument air is 1" threaded supplied from off skid
-Drain is 2" CL150 welded and flanged c/w ball valve at vessel no piping included

9.0 MATERIAL SPECIFICATIONS

Pressure Vessels
Heads
SA-516-70-N
Shell
SA-516-70-N
Saddles
SA-36
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB

Firetube
Pipe
SA-106-Gr.B SMLS
Flanges
SA-516-70N
Firetube Gaskets
Durlon 8500

Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, CL3000

Welded Piping
Pipe
SA-106-B, 2" Sch. 80 3-4" Sch. 40 SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8", 316SS, Graphoil Filled.
Bolting
SA-193-B7M, SA-194-2HM

Instrument Tubing
Tubing
316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules
SS, Hy-Lok

* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.


10.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII

Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessel
RT-1
Piping
100 % x-ray
Firetube
100% x-ray

PWHT
Vessels
No
Firetube
Yes
Piping
No

Ultrasonic Testing
No

Hardness Testing
No

Magnetic Particle Testing
No

11.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint (insulated)
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint (un-insulated)
One (1) Shop Coat of Cloverdale Grey Enamel
Stack External Finish Paint
One (1) Shop Coat of High Heat Black Enamel
Skid and Piping External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Vessel Internal Surface Preparation
None - Included in Options
Vessel Internal Coating
None - Included in Options


12.0 STANDARD DRAFTING TERMS

Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID, GA, Skid drawings in PDF copy are the only drawings that the customer will receive as part of the contract.
A complete set of construction drawings will be made available to the client's personnel at the fabrication facility during regular business hours.


13.0 OPTIONS

1. Add 2" Senior Meter Run
1 DANIELS SENIOR METER RUN
(Reconditioned)
2" CL150 RF, Sch. 80
Nace service trim
Built to AGA 2000 SPEC
One (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream
100% X-Ray, PWHT, 48" OAL
c/w CPA 50E Flow conditioner
VALVES
2 ½" CL2000 NPT FP MAS Ball Valves
Add: $6,355.00

2. Add 3" Senior Meter Run
1 DANIELS SENIOR METER RUN
(Reconditioned)
3" CL150 RF, Sch. 80
Nace service trim
Built to AGA 2000 SPEC
One (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream
100% X-Ray, PWHT, 63" OAL
C/w CPA 50E Flow conditioner
VALVES
2 ½" CL2000 NPT FP MAS Ball Valves
Upgrades Gas Outlet piping to 3"NPS; BPCV remains 2", Piping increases to 3" off skid.
Add: $9,150.00

3. Add Gas Flow Meter
2-Pen Chart Recorder (Reconditioned)
Add: $2,755.00
3-Pen Chart Recorder (Reconditioned)
Add: $3,225.00
Rosemount 4088B Multivariable Transmitter
w/ 5 valve manifold, RTD and Thermowell
Add: $5,835.00

4. Add Electric High Pressure Switch
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE18
Adjustable Set Point Range
Increasing: 45 - 375 psi, Decreasing: 15 - 345 psi (set @ TBD)
Pressure Port: 1/2: FNPT 316 Stainless Steel
Diaphragm: 316 Stainless Steel, O-Ring: Viton
Explosion proof - Class 1, Div/Zone 1, Groups A, B, C & D
VALVES
1 1/2" CL6000 NPT WGI Needle Valves, SS
Add: $1,200.00

5. Add Electric High Level Switch
1 KIMRAY ELECTRIC LEVEL SWITCH
Model: CEC2
2" NPT Process Connection
Nace Service
C/w manual override
Add: $1,400.00

6. Add 2" Thick Spray Foam Insulation Under Building
Add: $1,850.00
7. Add Vessel Anode
Additional 4" CL150 RF Connection on Vessel
Aluminum Anode, 3" x 22" 17 lb
4" CL150 RF Adapter Flange
C/w Pigtail wire without shunt
Add: $1,650.00

8. Change Gas Back Pressure Control Valve to Pneumatically Controlled
Remove Kimray 218 BPCV
Norriseal Back Pressure Control Valve
2" CL150 RF Process Connections
Sour Service, Fail Closed
w/ CVS 4150 Pneumatic Pressure Controller
w/ CVS 67 Instrument Gas Regulator
Add: $1,550.00

Remove Kimray 218 BPCV
Fisher Back Pressure Control Valve
2" CL150 RF Process Connections
Sour Service, Fail Closed
w/ Fisher C1 Pneumatic Pressure Controller
w/ Fisher 67 Instrument Gas Regulator
Add: $4,525.00

9. Change Liquid Dump Valves
*Option applies to either oil or water dump valves
Remove Kimray 412 Dump Valve
CVS E Series Liquid Dump Valve
4" CL150 RF Process Connections
Sour Service, Fail Closed
Add: $1,950.00 each

Remove Kimray 412 Dump Valve
Fisher ET Series Liquid Dump Valve
4" CL150RF Process Connections
Sour Service, Fail Closed
Add: $4,075.00 each

10. Add Auto Blow Down Valve
Norriseal Back Pressure Control Valve
2" CL150 RF Process Connections
Sour Service, Fail Open
One (1) 2" CL150 RF Ball Valve, WCB Body, NACE Trim
2" NPS Piping Tee added to gas leg upstream of the gas meter run, with above blowdown valves and directed to skid edge.
Add: $3,910.00

11. Add Post Weld Heat Treatment to Vessel
Add: $13,000.00

12. Add Vessel Internal Coating
Vessel Internal Surface Preparation: SSPC-SP#5
Vessel Internal Coating: Devoe 253, applied as per manufacturer recommendation
Add: $29,250.00
Add: 2 weeks

13. Add PSV Platform and Ladder
Add: $4,350.00

14. Add Structured Packing for improved separation
96" diameter
12" thick
1" crimp depth
0.008" thick material, nominal 1" spacing, 30 degree angle
Smooth packing, no texturizing or holes
316ss materials
Add: $18,950.00
Add: 1 week

15. Alberta P.Eng Stamped Skid and Building Drawings
Add: $2,650.00 […]

Product Details

HT-8x30-H-Sweet-75-2.5MM-VO

New Sivalls Horizontal 8' x 30' treater, 75#,2.5 MMBTU/hr features SS nozzles for holiday-free coating. Model No. HT-0830-T2-2.5MM075/CFBX/BV/ANL/NC/HCL/SN/4ANFL/CRN-V2198.1234 (REG. FLG)  To beackaged in AB to custom specs. […]

Product Details

HT-8x30-T2-2.5mm-100-3PM (TR-8648)

Sivalls Model HT-830-T2-2.5MM-100 Horizontal Treater 8' diameter x 30' -0" ASME Code Stamped, 100 psi pressure, Treater, US Market model 

Product Details

HT-8x45-H-SOUR-75-4MM-PKG

1.0 VESSEL
V-100
1 96" ID X 45'- 0" S/S x 75 psi MAWP HORIZONTAL TREATER
Constructed with Alberta, BC and Saskatchewan registration
1/8" corrosion allowance on vessel, N/A on250%u00B0F design temperature
Inlet deflector, Bolt in inlet slide
Two (2) Vortex breakers, weir with removable door and oil box
Radiography: RT-1
M.D.M.T.-20%uF0B0F @ 75 psig
Designed and Dressed 3 phase

VESSEL CONNECTIONS:

N1 Inlet
1 - 8" NPS CL150 RF
N2 Gas Outlet
1 - 3" NPS CL150 RF
N3 Oil Outlet
1 - 6" NPS CL150 RF
N4 Water Outlet
1 - 4" NPS CL150 RF
N5 Oil LC
1 - 4" NPS CL150 RF
N6 Water LC
1 - 4" NPS CL150 RF
N7 PSV
1 - 3" NPS CL150 RF
N8 HLSD
1 - 3" NPS CL150 RF
N9 a/b LG Oil
2 - 2" NPS CL150 RF
N10 a/b LG Water
2 - 2" NPS CL150 RF
N11 PI
1 - 2" NPS CL150 RF
N12 TI
1 - 2" NPS CL150 RF
N13 Drain
1 - 2" NPS CL150 RF
N14 a/b/c Anode
3 - 4" NPS CL150 RF
N16 Spare
1 - 4" NPS CL150 RF
N17 FT LLSD
1 - 3" NPS CL150 RF
N18 Oil LLSD
1 - 3 NPS CL150 RF
N19 a/b Fuel Gas Preheat
2 - 2" NPS CL150 RF
N20 Spare
1 - 2" NPS CL150 RF
N21 HTSD
1 - 2" NPS CL150 RF
M1 Manway
1 - 24" NPS CL150 RF c/w Blind and davit arm
FT1/2 Firetubes
2 - 26x50" Nom Shop built

FIRE TUBES
Two (2) 20" OD x 40'Total Length each "U" Firetube c/w stack
2.0MMBTU/hr each based on 10,000BTU/hr/ft2
Sch XH (.500 thk) SA106 GR B.
N/A corrosion allowance
Five piece mitre

2.0 INSTRUMENTATION
BPCV-100
1 KIMRAY 218 FGT BACK PRESSURE CONTROL VALVE
Model 218 FGT PB
2" CL150 RF flange end connections
Sour service

FE-100
1 Removable Spool for Future 2" Meter Run

LC-100/01
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0%u201020 or 0%u201035 psi Output
1-7/8 x 12"" PVC Displacer
Complies to NACE MR0175%u20102002

LCV-100/01
2 KIMRAY 425 FMT PRESSURE CONTROL VALVE
Model 425 FMT PB PO-D
4" CL150 RF flange end connections
Sour Service

LG-100/01
2 PENBERTHY LEVEL GAUGES
1TM9-NE Transparent
½" NPT, 900 Psi @ 100%u00B0F
Visual length 19 5/8", Nace Service
C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT

PSV-100
1 FARRIS PRESSURE RELIEF VALVE
Model 2600
3" CL150 inlet x 4" CL150 outlet
Nace service trim, WCB body
"K" Orifice, 75 psig set pressure
Mounted on top of vessel, outside of building

PI-100
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

TI/TW-100
1 TREND OR EQUAL TEMPERATURE GAUGE
1/2" NPT back connection
3" dial, 12" stem
0 to 250%u00B0F range - Dual scale
C/w ½" FNPT x %u00BE" MNPT x 9" 316 SST thermowell

ANO-100-103
4 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail wire without shunt
%u2003

3.0 BURNER MANAGEMENT SYSTEM NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required
Per B149.3 field certification must be completed by the owner.

BMS-200
2 PROFIRE 2100 BMS Controller
Combustion Safety Controller

FABS-100
2 FLAME ARRESTED BURNER SYSTEM
Rated for 2.0 MM BTU/hr each to fit 20" firetube
C/w Eclipse 4" NPT Complete CI Burner c/w ferrofix Nozzle
C/w Secondary Control Plate c/w adjustable shutter

TCV-200
2 KIMRAY 1400 SMT MOTOR VALVE
1" NPT, ½" Orifice 10 Psi Spring

LLSD-200
2 KIMRAY ELECTRIC LEVEL SWITCH
2" NPT connection c/w manual test switch

SOV-200-3
4 ASCO SOLENOID VALVES
Two (2) 24 volt, 1" NPT connections

SOV-200-3
4 ASCO SOLENOID VALVES
One (1) 24 volt, 1/4" NPT connections, 3 Way
One (1) 24 volt, 1/4" NPT connections, 2 Way

SPV-200
2 SPEED RESTRICTOR VALVE
%u00BC" NPT

PSHH/PSLL-200
4 UE HIGH / LOW PRESSURE SWITCHES
For Profire Burner System
(3 to 50 psi)

TSHH/TSH-200
2 ELECTRIC TEMPERATURE SENSOR
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w %u00BE" NPT X 11.5" Stem, stainless steel thermowell

PI-201-205
10 PRESSURE GAUGES
Liquid fill
2 1/2" dia. face x 1/4" NPT end connection
Two (2) 0 to 15 psig range, dual Scale
Three (3) 0 to 30 psig range, dual Scale

PRV-200
2 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2" orifice

PRV-201
2 FISHER 67CFR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 0 to 35 psig spring range

PSV-200
2 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT inlet x 1" NPT outlet
Sweet service trim, WCB body
"D" Orifice, 30 psig set pressure

2 1" CL3000 NPT Alta Y-Strainer LF2
4 1" NPT Neo Ball Valves, SST
6 ½" NPT Neo Ball Valves, SST
4 %u00BC" NPT Neo Ball Valves, SST

4.0 SKID AND BUILDING SPECIFICATION
SK-100
1 SKID BASE, 9'- 0" W X 53'- 6" L
Main skid members - W12 x 45#/ft
Support members - W12" @ 45#/ft under vessel
3/16" checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs
2" Containment lip, 2" NPT floor drain

B-100
1 FOAM PANEL BUILDING
10'- 6" Wide x 10'-0" Long x 10'-6" Low Eave Height
Gable Style Roof
1-½" Galvalume Foam Panel R-12 insulation rating
One (1) 3'-0" x 7'-0" Foam Panel Door c/w, IWG Window, check chain, panic-hardware, and weather-stripping
One (1) 36" x 36" Double glazed Sliding Window c/w Screen
Two (2) 12" x 12" Adjustable Louvers c/w screen
C/w Exposed Portions of Vessel insulated with 1 ½" fiberglass and 0.020 stucco embossed aluminum cladding

BH-400
1 CATADYNE 12" X 24" MK BUILDING HEATER
Sweet natural gas
12 VDC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat
C/w Electrical Connection & Permit%u2003

5.0 MANUAL VALVES
4 4" CL150 RF RP, Meridian or Equal Ball Valve, Nace Service
3 2" CL150 RF RP, Meridian or Equal Ball Valve, Nace Service
3 1" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
4 3/4" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
4 1/2" CL2000 NPT FP, Meridian or Equal Ball Valve, Nace Service
2 1/2" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
4 1/4" CL2000 NPT RP, Meridian or Equal Ball Valve, Nace Service
1 1/2" CL6000 NPT WGI or Equal Needle Valves, SS
3 1/4" CL6000 NPT WGI or Equal Needle Valves, CS
2 1/2" CL2160 NPT, Wheatley Swing Check Valve, Nace Service

6.0 FUEL GAS SYSTEM
V-200
1 8" NPS x 30" OAL 150 psi MAWP FUEL GAS SCRUBBER
Internal HLSD
1/16" corrosion Allowance
100%u00B0F design temperature
Registered in Alberta, BC, Sask. & Manitoba.

PSV-200
1 MERCER PRESSURE RELIEF VALVES
Model 9100
1" NPT inlet x 1" NPT outlet
Sweet service trim, WCB body
"D" Orifice, 150 psig set pressure

PI-200
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
2.5" dia. face x 1/4" NPT bottom mount end connection
SS case and internals
0 to 200 psig, dual scale

PRV-300-302
3 FISHER OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4" FNPT connections
Sweet service trim
250 psig MAWP

7.0 ELECTRICAL
Electrical Connection of burner system is included.

8.0 PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Inlet is 8" CL150 welded and flanged, No piping provided
-Gas outlet is 3" CL150 welded and flanged, reduced to 2" c/w meter run spool piece and BPCV, and directed to skid edge
-Oil Nozzle is 6" CL150 welded and flanged reduced to 4" c/w LCV, and directed to skid edge
-Water line is 4" CL150 welded and flanged with 4" LCV and directed to skid edge
-Level gauges and scrubber drains are tied into water outlet
-Fuel gas scrubber inlet is 1" threaded, supplied from off skid.
-Instrument air is 1" threaded supplied from off skid
-Drain is 2" CL150 welded and flanged c/w ball valve at vessel no piping included

-Package is built as per ASME code; No CNRL Specifications have been considered.

9.0 MATERIAL SPECIFICATIONS

Pressure Vessels
Heads
SA-516-70-N
Shell
SA-516-70-N
Saddles
SA-36
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB

Firetube
Pipe
SA-106-Gr.B SMLS
Flanges
SA-516-70N
Firetube Gaskets
Durlon 8500

Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, CL3000

Welded Piping
Pipe
SA-106-B, 2" Sch. 80 3-4" Sch. 40 SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8", 316SS, Graphoil Filled.
Bolting
SA-193-B7M, SA-194-2HM

Instrument Tubing
Tubing
316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules
SS, Hy-Lok

* Piping AB83 forms included for Owner registration of piping with ABSA.
It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form.
This must be completed by the owner before any piping system is put into service.

10.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per ASME Section VIII

Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessel
RT-1
Piping
100 % x-ray
Firetube
100% x-ray

PWHT
Vessels
No
Firetube
Yes
Piping
No

Ultrasonic Testing
No

Hardness Testing
No

Magnetic Particle Testing
No


11.0 PAINT AND COATING SPECIFICATIONS

External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint (insulated)
One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint (uninsulated)
One (1) Shop Coat of Cloverdale Grey Enamel
Stack External Finish Paint
One (1) Shop Coat of High Heat Black Enamel
Skid and Piping External Finish Paint
One (1) Shop Coat of Cloverdale Grey Enamel
Vessel Internal Surface Preparation
None
Vessel Internal Coating
None

12.0 STANDARD DRAFTING TERMS

Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID, GA, Skid drawings in PDF copy are the only drawings that the customer will receive as part of the contract.
A complete set of construction drawings will be made available to the client's personnel at the manufacturing facilities during regular business hours.

15.0 OPTIONS
1. To Provide 2" Senior Meter Run

QTY DESCRIPTION
1 DANIELS SENIOR METER RUN
(Reconditioned)
2" CL150 RF, Sch. 80
Nace service trim
Built to AGA 2000 SPEC
One (1) - 1" CL3000 TOL and one (1) 3/4" CL3000 TOL downstream
100% X-Ray, PWHT, 48" OAL
C/w CPA 50E Flow conditioner
VALVES
2 ½" CL2000 NPT FP MAS Ball Valves
Add: $6,730.00


2. To Internally coat vessel
Internal Surface Preparation
SSPC-SP#5
Internal Coating Devoe 253 (10-18 mils)
Add: $45,450.00

3. To Provide Electric High Pressure Switch
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE18
Adjustable Set Point Range
Increasing: 45 - 375 psi, Decreasing: 15 - 345 psi (set @ TBD)
Pressure Port: 1/2: FNPT 316 Stainless Steel
Diaphragm: 316 Stainless Steel, O-Ring: Vitron
Explosion proof - Class 1, Div/Zone 1, Groups A, B, C & D
VALVES
1 1/2" CL6000 NPT WGI Needle Valves, SS
Add: $1,280.00

4. To Provide Electric High Level Switch
1 KIMRAY ELECTRIC LEVEL SWITCH
Model: CEC2S6NC
2" NPT Process Connection
Nace Service
C/w manual override
Add: $1,280.00 […]

Product Details

VT-6x20-Treater-PKG (TR-8559)

72" O.D. x 20'0" S/S Vertical Treater Package.

Product Details

VT-6x20-V-SWEET-75#-500,000BTU/hr-VO

Sivalls Model VT-620FCW-T1-075
ASME Code Stamped
Type "F" Vertical Cold Weather Emulsion Treater
500,000 BTU/hr firebox capacity
6" dia. x 20' seam to seam
75 psi workingide piping CRN H9339.1, N3184.23, T2950.4

Complete with the following features and accessories:

• 1 - Inlet Emulsion/gas section

• 1 - Internal heat exchanger and emulsion conductor pipe with spreader

• 1 - Removable U-tube firebox, 16" dia.

• 1 - Removable stack with stack brace and bird screen

• 1 - Heat retaining baffle over firetube

• 1 - Internal water siphon; Adjustable Under Pressure

• 1 - 18" Manway in gas section

• 1 - 18" manway in water section

• 1 - Safety relief valve, 2" x 2" high capacity, set at treater working pressure (75#)

• 1 - 0-160 psi vessel pressure gauge

• 2 - Sets Penberthy N7a Steel gauge cocks with 5/8" tubular gauge glasses

• 1 - Thermometer, 0-250 deg F, c.w. thermowell

• 1 - Trerice Temperature controller, 90-190 deg. F range
(typically Trerice 91000XT)
complete with fuel gas motor valve (typically Kimray)
(Trerice Temp Controller is NOT compliant with CSA)

• 1 - 0-30 psi fuel gas pressure gauge

• 1 - 1/4" pilot gas manual control valve

• 1 - Flame arrester with wind guard, outside adjustable primary air control, and sight glass

• 1 - Fuel gas scrubber, 10-3/4" dia. x 30" seam to seam, non-code, with automatic shut off and drain

• 1 - Fisher 627 fuel gas regulator, 5-35 # output

• 1 - 3" set of internal inlet, oil outlet, gas outlet and water outlet piping

• 1 - 3" weighted and balanced oil valve, (usually Kimray 37 FWA)

• 1 - 3" weighted and balanced water valve, Ductile iron
(usually Kimray 37 FWA)

• 1 - External OSHA ladder, installed

• 1 - 3" Siphon drain connection

• 1 - Exterior of vessel painted one Sivalls standard coat of Desert Tan

• 1 - Crows' Nest complete with hand, knee and toe rail

• 1 - Coat complete interior with high temperature Corchem 204 Epoxy

• 1 - Coat firetube with Corchem 239
(thin film, specifically developed for firetube duty)
Concrete Pad is not included.

Delivery is typically from stock Please allow 3 days to prepare the unit for delivery.
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Product Details