1.0 VESSEL
V-100
1 120" X 30'-0" S/S HORIZONTAL TREATER
Constructed with Alberta BC & Sask Registration
75 psi MAWP @ 200%u00B0F design temperature
1/8" C.A. on vessel & NA. on Firetube
Radiography: RT-1
PWHT - None
Internally Coated - Devoe 253

VESSEL CONNECTIONS:
N3A Drain          
1 - 2" XXH 150 ANSI Flange
N3B TI                      
1      -    2" XXH  150 ANSI Flange
N3C TC          
1 - 2" XXH 150 ANSI Flange
N3D HTSD  
1 - 2" XXH 150 ANSI Flange
N3E/F F.G. Preheat  
2      - 2" XXH 150 ANSI Flange
N3G PI          
1 - 2" XXH 150 ANSI Flange
N3H/I Oil -LG  
2 - 2" XXH 150 ANSI Flange 
N3J/K Water -LG
2 - 2" XXH 150 ANSI Flange
N5 Water Outlet  
1 - 4" XXH 150 ANSI Flange
N6 Oil Outlet          
1 - 6" XH 150 ANSI Flange
N7 Inlet          
1 - 8" XH 150 ANSI Flange
N9A PSV          
1 - 3" NPS 150 ANSI Flange
N9B Oil-LLSD- sample
1 - 3" NPS 150 ANSI Flange
N9C Gas Outlet     
1    - 3" NPS 150 ANSI Flange
N9D HLSD          
1    - 3" NPS  150 ANSI Flange
N9E LLSD          
1 - 3" NPS 150 ANSI Flange
N10 A/B/C Anode  
3 - 4" NPS 150 ANSI Flange
N10D Oil - LC          
1 - 4" NPS 150 ANSI Flange
N10E Sample   
1 - 4" NPS 150 ANSI Flange
N10F Water - LC 
1 - 4" NPS 150 ANSI Flange
Firetube 24" x 56' Nom. 
1 -       3.5MMBTU/hr Shop Built
M1 Oblong Firetube
1 - 28"x56" nom Shop Built
M2 Round Manway
1 - 24" OD Shop Built



2.0 INSTRUMENTATION
LLC-100/101
2 FISHER L2 LIQUID LEVEL CONTROLLERS
2" MNPT end connection
1 7/8" PVC Displacer
Snap acting Sour service

LCV-100/101
2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4" 150# end connections
Sour service trim
Viton diaphragm and O-Rings

LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½" NPT
c/w 330J %u00BE" x ½" Gauge cock valves

 PI-100 1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

PSV-100
1 FARRIS PRESSURE RELIEF VALVE
3" 150# inlet x 4" 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel

ANO-100/101/102
3 TREATER ANODES
3" X 22" X #17 Aluminium 
c/w pigtail wires

TI-100
1 TEMPERATURE GAUGE
0 TO 250 F
3" dia. X 6" stem, 
c/w ½" x %u00BE" x 6" thermowell

BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2" 150# RF end connections
Viton diaphragm and O-Rings
Sour Service 

PRV-300/301/302 \
2 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

2.1 BURNER SYSTEM   
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required

FABS-100
1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.5 MMBTU/hr to fit 24" firetube  
c/w 4" thk flame cell element, 
Eclipse burner  

BMS-200
1 PROFIRE 2100 
Combustion Safety Controller

SOV-201/202
2 SOLENOID VALVES
24 volt, 1" NPT connections

SOV-200/203
2 SOLENOID VALVES
24 volt, 1/4" NPT connections

TSH 200/
1 TEMPERATURE SENSOR ELECTRIC
TSHH 200 Wika TC-10 Dual Head Thermocouple
3/4" X 1" X 12" Stem 304 stainless steel

PSHH/LL-
2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System 
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)

PCV-200
1 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
1/2" EQ% SS trim
Minimum fire stop, TCV 205

PSV-201
1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig 
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body

LLSD-200
1 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service

PRV-200
1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection, 
Ductile Iron body construction,
3/16" SS orifice 
5 to 20 psig Outlet Range
 
PI-201/202/203/204/205
4 PRESSURE GAUGE
Liquid filled
2-1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale

PRV-201
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets


3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200
1 10" OD X 30" S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650 deg F
2" NPT Outlet Connection, 1" NPT Inlet Connection, %u00BE" NPT Drain Connection, 
Mechanical High Level Shutdown (Reduces 2" outlet down to 1" NPT) CRN in AB, BC, SK, MB, ON

PSV-200
1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig 
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber

PI-200A
1 PRESSURE GAUGE
Liquid filled
2-1/2" dia. face x 1/4" NPT Bottom Mount connection
0 to 200 psig range, Dual Scale


4.0 MANUAL VALVE SPECIFICATIONS
  4 4" 150# RF RP, Balon or Equivalent Ball Valves
  2 2" 150# RF RP, Balon or Equivalent Ball Valves
  2      1" NPT RP, 2000 PSI, Balon or Equivalent Ball Valves
  2 1/2" NPT Bar Stock Ball Valves
  2 1/2" Inline Stainless Steel Check Valves
  1      1/2" NPT 3000# MxF SS Needle Valve
  8      1/4" NPT, 3000# MxF mini needle Valves


5.0 SKID & BUILDING SPECIFICATION 
SK-100
1 SKID BASE, 10' W X 40'-0"L
Main skid members 8" X 12" X .375 HSS Tubing
12' 6" Wide x 12' Deep x %u00BC" checkerplate
(4) 10" Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1" drip lip around building area.
2" NPT Floor Drain. c/w 2" Ball Valve at skid edge

B-100
1 SELF FRAMING BUILDING
12'- 6" wide x 12' deep, 13' Eave, Gable Roof Style
Vapor Barrier, Flame Retardant Insulation w/
Pre-painted steel exterior and aluminum liner.
(1) 3'-0" x 7'-6" Door c/w, IWG, check chain, panic hardware, and weather-stripping,  
Two (2) 12" x 12" Adjustable Louver, 
One (1) 3' x 3' sliding window 
Ice Rakes, Eavestrough, downspouts. 

B-400
1 CATADYNE 24" X 24" BUILDING HEATERS
Sweet natural gas
12 VDC starting element with 30' cables
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat

6.0 MATERIAL SPECIFICATIONS
Vessel Material

Vessel Head & Shell
 SA-516-70
Welded Internals
 SA-36
Bolted Internals
 SA-36

Internal Components
Studs / Nuts / Washers
 316SS 
Mistex pad                 
 316SS

Internal Piping 
Studs & Nuts
 SA-193-B7M / 2HM
Nozzles
 SA-105N 
Flanges         
 SA-106-B Pipe
Preheat Coil
 SA-234-WPB 
Fitting         
 SA-106-B / SA-105-N
Gaskets
 Durlon 8500 / 316 SS Flexitallic / Buna N
Manway
 SA-53-B, ERW 
Firetube         
 SA-106-B
Firetube Flange
 SA-516-70N
Firetube Studs & Nuts
 SA-193-B7M / 2HM
Firetube Washers
 316SS

Welded Piping
Pipe         
 SA-106-Gr.B SMLS
Flanges         
 SA-105-N
Weld Fittings
 SA-234-WPB
Studs & Nuts
 SA-193-B7M / 2HM

Threaded Piping
Pipe          
 SA-106-B, Sch. 80 SMLS
Threaded Fittings
 SA-105-N, 3000#

Instrument Tubing
Tubing
 316 Stainless Steel
Fittings
 Stainless Steel
Ferrules Stainless Steel


8.0 PAINT AND COATING SPECIFICATIONS
Vessel

External Surface Preparation
 SSPC-SP#3
External Primer
 One (1) Shop Coat 
Vessel External Finish Paint
 Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation
 SSPC-SP5
Internal Coating
 Devoe 253 applied per manufacturer's specifications

Skid and Piping 
External Surface Preparation
 SSPC-SP#3
External Primer
 One (1) Shop Coat 

Skid and Piping External Finish Paint
(1) Shop Coats of Grey Enamel

Water Out & Drain Out Lines:
 Devoe 253
Flanged Valves on Water & Drain
 none
Flame Arrestor Stacks:
 High Heat Black

Insulation 
• Areas not covered by the building are covered with 1-1/2 inches of high-density fiberglass and clad with 020 aluminum


9.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels
 Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping
 Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3

Radiography & NDE
Vessels
 RT-1
Nozzles
 None
Internal Piping
 None
External Piping
 100% X-Ray
Firetube
 100% X-Ray

UT on Cat D Welds
 None
MPI
 None
Hardness Testing
 None

PWHT
Vessels
 No
Piping
 No
Firetube
 No

10.0 EXCEPTIONS & CLARIFICATIONS
We have included a single man door, and single window in the building; the layout of the package does not facilitate a second double door or window.
Potentially a second window could be added, but this space is set aside for the electrical junction boxes at this time. 
As this is an end-controls design it allows ample space for piping and controls without compromising operator friendliness, including lighting.

11.0 OPTION
To upgrade the MOP of this unit to 100 psig with 1/16" Corrosion Allowance vs 75# with 1/8" (Shell Only. Firetube has no C.A.)

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1.0 VESSEL 
End-Controls Design, for compact transport and facility layout flexibility with maximized retention time.
1 10' X 40'-0" S/S HORIZONTAL TREATER/FWKO
Constructed with AB, BC & SK Registration
1/8" C.A. on vessel & NA. on Firetube
Radiography: RT-1
PWHT Firetubes only
Internally Coated - Devoe 253 (already installed)

VESSEL CONNECTIONS:
N3A Drain
1 - 2" XXH 150 ANSI Flange
N3B TI              
1     -   2" XXH 150 ANSI Flange
N3C TC
1 - 2" XXH 150 ANSI Flange
N3D HTSD
1 - 2" XXH 150 ANSI Flange
N3E/F F.G. Preheat
2 - 2" XXH 150 ANSI Flange
N3G PI
1 - 2" XXH 150 ANSI Flange
N3H/I Oil -LG
2 - 2" XXH 150 ANSI Flange 
N3J/K Water -LG
2 - 2" XXH 150 ANSI Flange
N5 Water Outlet
1 - 4" XXH 150 ANSI Flange
N6 Oil Outlet
1 - 6" XH 150 ANSI Flange
N7 Inlet
1 - 8" XH 150 ANSI Flange
N9A PSV
1 - 3" NPS 150 ANSI Flange
N9B Oil-LLSD-sample
1 - 3" NPS 150 ANSI Flange
N9C Gas Outlet
1   - 3" NPS 150 ANSI Flange
N9D HLSD
1     - 3" NPS  150 ANSI Flange
N9E LLSD
1 - 3" NPS 150 ANSI Flange
N10A/B/CAnode
3 - 4" NPS 150 ANSI Flange
N10D Oil - LC
1 - 4" NPS 150 ANSI Flange
N10E Sample
1 - 4" NPS 150 ANSI Flange
N10F Water - LC
1 - 4" NPS 150 ANSI Flange
FT 24" x 45' Nom.  
2 -       2.86 MMBTU Shop Built
M1a/b Oblong Firetube
2 - 28"x56" nom Shop Built
M2 Round Manway
1 - 24" OD 150 ANSI Flange

2.0 INSTRUMENTATION
LLC-100/101
2 FISHER L2 LIQUID LEVEL CONTROLLERS
2" MNPT end connection
1 7/8" PVC Displacer
Snap acting Sour service

LCV-100/101
2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4" 150# end connections
Sour service trim
Viton diaphragm and O-Rings

LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 1/2" NPT
c/w 330J 3/4" x ½" Gauge cock valves

 PI-100
1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale

PSV-100
1 FARRIS PRESSURE RELIEF VALVE
3" 150# inlet x 4" 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel

ANO-100/101/102/103
4 TREATER ANODES
3" X 22" X #17 Aluminium 
c/w pigtail wires

TI-100
1 TEMPERATURE GAUGE
0 TO 250F
3" dia. X 6" stem, 
c/w 1/2" x 3/4" x 6" thermowell

FE-100          
1      3" spool for SR meter run  

BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2" 150# RF end connections
Viton diaphragm and O-Rings
Sour Service %u2003
PRV-300/301/302
3 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

2.1 BURNER SYSTEM               
NOTE: CSA B149.3 COMPLIANT CONTROLS Field certification required
FABS-100
2 FLAME ARRESTED BURNER SYSTEM
Rated for 2.7 MMBTU/hr (per firetube) to fit 24" firetube  
c/w 4" thk flame cell element, 
Eclipse burner  

BMS-200 2 PROFIRE 2100 
Combustion Safety Controller

SOV-201/202
4 SOLENOID VALVEs
24 volt, 1" NPT connections

SOV-200/203
4 SOLENOID VALVEs
24 volt, 1/4" NPT connections

TSH 200/TSHH 200
2 TEMPERATURE SENSOR ELECTRIC
Wika TC-10 Dual Head Thermocouple
3/4" X 1" X 12" Stem 304 stainless steel

PSHH/LL-200/201
4 HIGH & LOW PRESSURE SWITCHES
Profire Burner System 
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)

PCV-200
2 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
1/2" EQ% SS trim
Minimum fire stop, TCV 205

PSV-201
2 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig 
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body

LLSD-200
2 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service%u2003
PRV-200/201
2 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection, 
Ductile Iron body construction,
3/16" SS orifice 
5 to 20 psig Outlet Range

PI-201/202/203/204/205
8 PRESSURE GAUGE
Liquid filled
2 1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale

PRV-200/201
2 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets

3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)

V-200A/B
2 8" OD X 30" S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2" NPT Outlet Connection, 
1" NPT Inlet Connection, 
3/4" NPT Drain Connection, 
Mechanical High Level Shutdown 
(Reduces 2" outlet down to 1" NPT) CRN in AB, BC, SK, MB, ON

PSV-200A/B
2 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig 
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber

PI-200A/B
2 PRESSURE GAUGE
Liquid filled
0 to 200 psig range, Dual Scale%u2003
4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION 
  4 4" 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
  3 2" 150# RF RP, Fusion or Equivalent Ball Valves, Sour Service
  2 1" NPT RP, 2000 PSI, Fusion or Equivalent Ball Valves
  2 1/2" NPT Bar Stock Ball Valves
  2 1/2" Inline Stainless Steel Check Valves
  1 1/2" NPT 3000# MxF SS Needle Valve
  8 1/4" NPT, 3000# MxF mini needle Valves


5.0 SKID & BUILDING SPECIFICATION 

SK-100
1 SKID BASE, 11'-2"W X 51'-3"L
Main skid members 12" @ 45 # WF
1-1'2"" Wide x 14' Deep x 1/4" checkerplate
12" Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1" drip lip around building area. 12" round sump
2" NPT Floor Drain. c/w 2" Ball Valve at skid edge

B-100
1 SELF FRAMING BUILDING
11'- 2" wide x 14' deep, 13' Eave, Gable Roof Style
Vapor Barrier, Insulation 
(1) 3'-0" x 7'-6" Door c/w, IWG, check chain, panic hardware, and weather-stripping,  
Two (2) 12" x 12" Adjustable Louver, 
One (1) 3' x 3' sliding window 
Ice Rakes, Eavestrough, downspouts. 

B-400
1 CATADYNE 24" X 24" BUILDING HEATERS
Sweet natural gas
12 VDC starting element with 30' cables
c/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and thermostat

6.0 MATERIAL SPECIFICATIONS
Vessel Material
Vessel Head & Shell
SA-516-70N
Welded Internals
SA-36
Bolted Internals
SA-36

Internal Components
Studs / Nuts / Washers
316SS 
Mistex pad
316SS

Internal Piping 
Studs & Nuts
SA-193-B7M / 2HM
Nozzles
SA-105N 
Flanges /
SA-106-B Pipe
Preheat Coil
SA-234-WPB Fitting / SA-106-B / SA-105-N
Gaskets
Durlon 8500 / 316 SS Flexitallic / Buna N

Firetube 
Firetube
SA-106-B
Firetube Flange
SA-516-70N
Firetube Studs & Nuts
SA-193-B7M / 2HM
Firetube Washers
316SS

Welded Piping
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Studs & Nuts
SA-193-B7M / 2HM

Threaded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Threaded Fittings
SA-105-N, 3000#

Instrument Tubing
Tubing
316 Stainless Steel
Fittings
Stainless Steel
Ferrules
Stainless Steel

8.0 PAINT AND COATING SPECIFICATIONS

Vessel
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat
Vessel External Finish Paint
Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation
SSPC-SP5
Internal Coating
Devoe 253 Installed as per manufacturer's specs

Skid and Piping 
External Surface Preparation
SSPC-SP#3
External Primer
One (1) Shop Coat 
Skid and Piping Ext.Paint
One (1) Shop Coats of Grey Enamel
Water Out & Drain Out Lines:
None
Flanged Valves on Water & Drain
none
Flame Arrestor Stacks:
High Heat Black

Insulation 
• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum

9.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3

Radiography & NDE
Vessels  
RT-1
Nozzles
None
Internal Piping
None
External Piping
100% X-Ray
Firetube
100% X-Ray

UT on Cat D Welds
None
MPI
None
Hardness Testing
None

PWHT
Vessels
No
Piping
No
Firetubes
Yes

10.0 EXCEPTIONS & CLARIFICATIONS
No provision has been made to move the unit from the shop upon completion.
Charges may apply if package is not removed in a timely manner at completion.


11.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
OilPro electronic Document Control Management Package and Quality Control data package, parts list and as-built drawings in pdf format.
Full Document Control package is cloud based and traceable throughout project to allow easy dissemination with colleagues and future access.

12.0 DELIVERY
Package is part of ongoing stock program and will be ready for delivery in 0-12 weeks depending on time of order in replacement stock cycle.

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Horizontal Universal Sour 4' x 10' treater, 75#


1.0   VESSEL


 1        48” O.D. x 10'0” S/S x 75 psi MAWP HORIZONTAL TREATER VESSEL
Manufactured by Universal Industries in 1981
Constructed with Alberta and Sask. Registration
-20 / 350 F design temperature
0.125" corrosion allowance
      
VESSEL CONNECTIONS


Inlet -                     (1)  3” 150# RFWN
Gas Outlet -          (1) 2” 150# RFWN
Drain-                    (2) 2” 150# RFWN
Water Outlet-        (1) 3” 150# RFWN
Oil Outlet -            (1) 3” 150# RFWN
Water LC-             (1) 3” 150# RFWN
Oil LC-                  (1) 3” 150# RFWN
HLSD-                   (1) 3” 150# RFWN
LLSD-                   (1) 3” 150# RFWN
Anode-                  (2) 4” 150# RFWN
TC-                       (1) 1” 150# RFWN
HTSD-                  (1) 1” 150# RFWN
Sample -               (4) 1” 150# RFWN  
PSV-                     (1) 2” 150# RFWN
Manway-               (1) 20” Custom


FIRETUBE
16” O.D. rated @ 375,000 Btu/hr c/w stack.




2.0    INSTRUMENTATION   
         Optional




3.0   SKID AND BUILDING SPECIFICATIONS
 1     SKID BASE 10’0” WIDE x 14’0” LONG


8” Beam Main Members


8” Beam Cross Members


3/16” checker-plate decking


Lift lugs
 


1     FOAM PANEL METAL BUILDING


10’0” Wide x 14’0” Long x 8’0” High Eave, Shed Type
22 Gauge Galvanized Finish
Two (2) 3’0” Wide x 7’0” High Mandoor c/w panic hardware
Two (2) Window c/w screens




1      BUILDING HEATER
 Optional




4.0    FUEL GAS SYSTEM
        6 5/8” O.D. x 36” S/S 125 psi FUEL GAS SCRUBBER
        Registered design


5.0    MANUAL VALVE SPECIFICATIONS
         Optional


6.0     TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessel         Will be hydrotested to 1.5 times the maximum allowable
                                    working pressure as per ASME Section VIII
Radiography            
Vessel                        Spot
PWHT
Vessel                        None
 Ultrasonic Testing      
Vessel                         Yes
Firetubes                     Yes


Magnetic Particle Testing
Firetube                       Yes


7.0    PAINT AND COATING SPECIFICATIONS
 
External Preparation                        SSPC-3
Skid and Piping External Finish          One (1) Shop Coat Grey Enamel
Internal Coating                            Devoe 253


8.0   DELIVERY
The equipment is complete and ready for shipping in 4 weeks ARO

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1.0 VESSELS 


TAG # QTY DESCRIPTION 
V-100 1 48”X16’-0” S/S HORIZONTAL TREATER
To be Manufactured in 2015
Constructed with Alberta Registration
100 psi MAWP @ 200°F design temperature
1/8” C.A. on vessel & 1/16” C.A. on Firetube
                Radiography: RT-1
                 PWHT Vessel - Yes
PWHT Firetube - Yes


 VESSEL CONNECTIONS:
N1 Inlet 1 - 4” NPS 150 ANSI Flange
N2 Gas Outlet 1 - 2” NPS 150 ANSI Flange
N3A/B Drain 2 - 2” NPS 150 ANSI Flange
N4A/B Oil LG 2 - 2” NPS 150 ANSI Flange
N5A/B F/T Water LG 2 - 2” NPS 150 ANSI Flange
N7A/B Fuel Gas Preheat Coil 2 - 2” NPS 150 ANSI Flange 
N8 PI 1 - 2” NPS 150 ANSI Flange
N9 TI 1 - 2” NPS 150 ANSI Flange
N10 TC 1 - 2” NPS 150 ANSI Flange
N11 HTSD 1 - 2” NPS 150 ANSI Flange
N12 PSV 1 - 2” NPS 150 ANSI Flange
N15 Oil Outlet   1    - 3” NPS     150 ANSI Flange
N16A Water Outlet 1 - 3” NPS 150 ANSI Flange
N17 Future HLSD 1 - 3” NPS 150 ANSI Flange
N19A/B/C Annode 3 - 4” NPS 150 ANSI Flange
N20 Oil LC 1 - 4” NPS 150 ANSI Flange
N21A/B Water LC 2 - 4” NPS 150 ANSI Flange
FT1 Firetube 1         FireOval Shop Built
M1 Round Manway 1 - 24” OD 150 ANSI Flange
Firetube 12 inch mitered joint     500,000 btu 10,000 btu/sq ft


2.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
- Two (2) CD containing QC data, parts list and as-built drawings on pdf format.
- One (1) Hardcopy of parts list stored inside package


3.0 DELIVERY   


DELIVERY: 7-8 WEEKS TO BE CONFIRMED AT TIME OF ORDER 
SUBJECT TO PRIOR SALE

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Sivalls HT620
HC Pack.

Sivalls
Hydramatic Coalescing pack for Sivalls 6' x 20' Horizontal treater.

Size is 2' x 2'
x 2' for improved separation using Stoke's law and enhanced laminar flow
characteristics.

The modified
sinusoidal path and closely spaced plates greatly enhance gravity separation
efficiency.

This pack can
help clean up both water and hydrocarbon phase and can be tuned to target a
specific phase by raising or lowering interface levels in the treater to have
the targeted phase contact more of the pack.

Sivalls'
Polypropylene HC packs take advantage of the water molecule's inherent polarity
by building up a slight static charge as the unit sees use and thus helps to
improve emulsion quality otherwise not achieved with the application of just
time, pressure and temperature.

The vertically
oriented plate pack is well-suited to high oil and/or solids loading. The
solids separate under gravity and are collected in the lower section of the
vessel.

Oil droplets of
20 micron dia. and larger, quickly rise to the surface of the flow stream
between the plates with smaller droplets coalescing into larger sizes.

Under laminar
flow conditions, buoyancy forces cause oil droplets to rise until they attach
themselves to the oleophilic (oil attractive) plates. These droplets are then
coalesced into "sheets" of oil 
which then rise and make their way to the clean oil section of the
treater and then the oil bucket.

Strategically
placed "weep holes" ensure collected oil progresses to higher levels
with ease.

Maintenance is
easy since the plates can be cleaned in place while any contaminants drop out
the bottom, which open, making this design typically self-cleaning.

The maximum design
temperature of these packs is similar to most treater and Free Water Knockout
internal coatings, such as Devoe 253, Corchem 203 or Enviroline 376.

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There are currently no details for this product.

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Sivalls Model HT-620-T2-IMM-075 Horizontal Treater 6' diameter x 20' -0" ASME
Code Stamped, 75 psi pressure, skid mounted, CRN-H9936.123 All-Flanged
Treater complete with following Standard accessories:

1· Lot all Nozzles ?anged
1- Inlet emulsion divert chamber
1- Set of oil ?ow baffles
1- 1 ,000,000 BTU/hr ?anged and removable ASME Code Canadian Firebox with stack
1- 18" oil section manway with blind, bolts and gaskets
1- 8" ?oat nose trunnion 7"x12' Cadmium plated ?oat, and mechanical linkage to oil valve
1- 3" mechanically operated oil valve, Kimray FOA
1- 18" manway with 14" diameter nickel plated interfacial ?oat, ?oat nose trunnion, with mechanical linkage
1- 3" mechanically operated water valve, Kimray FOT
2- 2" NPT relief valves set at treater working pressure
1- ASME Code fuel gas scrubber with ?oat shut-down a and drain valve, CRN-A2455.32
1- Set of internal pilot and fuel gas lines
3- Sets Ductile iron gauge cocks with tubular glass
1- Low Liquid level burner shut down ?oat in Kimray DAB S.D. Valve
1- Vessel steel pressure gauge with steel isolating valve
1- 250 Degree F thermometer with thermowell
1- Capillary type thermostat with separable socket, 110-190 Degree F Range
4- 4" 150# RF ?anged anode connections in water section, less anodes
1- Fuel gas manifold complete with burner valve, shut-down valve, gas regulator, pressure gauge steel, block valve, and pilot supply hook-up
1- Lot stainless steel tubing and ?ttings
1- Flame arrestor with guard, outside adjustable primary air control, and sight glass
1- Exterior of vessel & skid primed and painted one ?nish coat tan
1- 2" gas back pressure valve, pilot operated, Kimray SCT-BP
1- Let, all controls, installed except gas & liquid valves and ?oatsshipped loose
1- Internal coating

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1.0  VESSEL
• 6'0" O.D. x 20'0" S/S 75 psi Horizontal Treater vessel
• Model # HT-0620-T2-1.0MM-075-3PM
• Manufactured by Sivalls
• Constructed with AB, BC, SK and MB Registration
• "nil" corrosion allowance
• -20 / 230 F design temperature
• Three phase design
• RT-2
• Lift lugs

VESSEL CONNECTIONS:
N1- Inlet                                  (1)   4" 150# RFWN
N2- Oil Out                               (1)   3" 150# RFWN
N3- Gas Out                             (1)   3" 150# RFWN
N4- Water Out                         (1)   3" 150# RFWN
N5- Drain                                  (1)   3" 150# RFWN
N6- PSV                                    (1)   3" 150# RFWN
N7- Safety Head                       (1)   3" 150# RFWN
N8- LLSD                                  (1)   4" 150# RFWN
N9a/d- Anodes                         (4)   4" 150# RFWN
N10- Oil LC                               (1)  10" 150# RFWN
N11- HLSD                                (1)   4" 150# RFWN
C1- TC                                     (1)  1" 3000# CPLG. 304 SS
C2-HTSD                                  (1)  1" 3000# CPLG. 304 SS
C3 T.I.                                     (1)  1" 3000# CPLG. 304 SS
C4a/b- L.G.                              (2)  ½" 3000# CPLG. 304 SS
C5a/b- L.G.                              (2)  ½" 3000# CPLG. 304 SS
C6- P.I.                                    (1)  ½" 3000# CPLG. 304 SS
C7a/b-Fuel Gas Coil                 (2)  1-½" 3000# CPLG. 304 SS
C8a/b-Pilot Preheat Coil          (2)  1-½" 3000# CPLG. 304 SS
M1- Manway                            (1) 18" Custom 
M2- Manway                            (1) 18" Custom
F1- Firetube Manway               (1)  Oval Custom

FIRETUBE
16" O.D. rated @ 1,000,000 Btu/hr (10,000 flux rate)
Aluminum Flame arrestor c/w main burner
Photo shows typical of packaged unit. Multiple configurations avaialble

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1.0 VESSELS

 

V-100 1 72”ID X 20’-0” S/S HORIZONTAL TREATER

Manufactured
in 2016

Constructed
with Alberta BC & Sask Registration

MAWP
@ 200°F design temperature @ 75psi

MDMT:
-20?F at 75psig

Corrosion
Allowance:1/8” vessel, N/A on Firetube

Radiography:
RT-1

PWHT
–Vessel: No, Firetube Yes

Internally
Coated- Devoe 253

Design
& Fabricate to ASME Section VIII, Division 1, 2013 Ed.

 

VESSEL
CONNECTIONS:

N1
Gas Inlet

1
- 4” NPS CL150 RFWN

N2
Gas Outlet

1
- 3” NPS CL150 RFWN

N3
Oil Outlet

1
- 3” NPS CL150 RFWN

N4
Water Outlet

1
- 3” NPS CL150 RFWN

N5
Oil LC

1
- 4” NPS CL150 RFWN

N6
Water LC

1
- 4” NPS CL150 RFWN

N7
PSV

1
- 3” NPS CL150 RFWN

N8
HLSD

1
- 2” NPS CL150 RFWN

N9
a/b LG - Oil

2
- 2” NPS CL150 RFWN

N10
a/b LG - Water

2
- 2” NPS CL150 RFWN

N11
PI

1
- 2” NPS CL150 RFWN

N12
TI

1
- 2” NPS CL150 RFWN

N13a
Drain

1
- 2” NPS CL150 RFWN

N14a/b
Anode

2
- 4” NPS CL150 RFWN

N15a/b
Fuel Gas Preheat

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1.0 VESSELS 
V-100
1 72”ID X 16’-0” S/S HORIZONTAL TREATER
Manufactured in 1977 by Larsen & D’Amico
Reconditioned 2014 
Constructed with Alberta Registration
MAWP @ 200°F design temperature @ 50psi
Corrosion Allowance: 0
Internally Coated- Bottom 1/3rd inlet section. Existing. 
Vessel Weight Empty: 11,250 LBS
Side control unit.

VESSEL CONNECTIONS:
N1 Inlet
1 - 3” NPS 150 ANSI Flange
N2 PSV
1 - 3” NPS 150 ANSI Flange
N3 Gas
1 - 3” NPS 150 ANSI Flange
N4 Oil – LLC
1 - 4” NPS 150 ANSI Flange
N5 Oil Outlet
1 - 3” NPS 150 ANSI Flange
N6 Water - LLC
1 - 4” NPS 150 ANSI Flange
N7 Water Outlet
1 - 3” NPS 150 ANSI Flange
N8ab Drain
2 - 3” NPS 150 ANSI Flange
N9 HLSD
1 - 4” NPS 150 ANSI Flange
N10 Firetube LLSD
1 - 4” NPS 150 ANSI Flange
C1ab Water -LG 2 - ½” NPS Coupling
C2ab Oil -LG
2 - ½” NPS Coupling
C3ab Temp
2 - 2” NPS Coupling
C4 PI               1     -   1/2” NPS Coupling
C5 Sample
2 - 1” NPS Coupling
C6 PI
1 - ½” NPS Coupling
Firetube        
54” x 26.5” Flange     1 - 18” OD     Shop Built
M1/M2 Round Manway
2 - 18” OD Shop Built


?
2.0 INSTRUMENTATION
LLC-100/101
2 FISHER [email protected] LEVEL CONTROLLERS
2” NPT Process Connection
Snap Acting
1-7/8” x 12” PVC Displacer
(Reconditioned)

LCV-100/101
2 KIMRAY 325 FMT PO LIQUID CONTROL VALVE
3” 150# end connections
Sour service trim
Viton diaphragm and O-Rings
Reconditioned


LG-100/101
2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½” NPT
c/w 330J ¾” x ½” Gauge cock valves


 PI-100
1 PRESSURE GAUGE
Liquid filled
4” dia. face x 1/2” NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale


PSV-100
1 TAYLOR PRESSURE RELIEF VALVE
2” NPT x 2” NPT


ANO-100/101
2 BLOCK STYLE TREATER ANODES
       
TI-100
1 TEMPERATURE GAUGE
0 TO 250 F
3” dia. X 6” stem, 
c/w ½” x ¾” x 6” thermowell


BPCV-100
1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2” 150# RF end connections
Viton diaphragm and O-Rings
Sour Service 


PRV-300/301/302
3 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets


HLSD-100
1 INVALCO LEVEL CONTROLLER
(Reconditioned)




2.1 BURNER SYSTEM               
NOTE: CSA B149.3 COMPLIANT CONTROLS
 Field certification required


FABS-100
1 FLAME ARRESTED BURNER SYSTEM
Rated for 1.1 MM BTU/hr to fit 18” firetube  
C/w 4” thick flame cell element, 
Eclipse burner  


BMS-200
1 PROFIRE 2100 
Combustion Safety Controller


SOV-201/202
2 SOLENOID VALVEs
24 volt, 1” NPT connections


SOV-200/203
2 SOLENOID VALVEs
24 volt, 1/4” NPT connections


TSH 200/TSHH 200
1 TEMPERATURE SENSOR ELECTRIC
WIKA TC-10 Dual Head Thermocouple
¾” X 1” X 12” Stem 304 stainless steel


PSHH/LL-
2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System 
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)


PCV-200
1 KIMRAY MOTOR VALVE
1400 SMT, 1” NPT Steel body,
½” EQ% SS trim
Minimum fire stop, TCV 205


PSV-201
1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig 
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body


LLSD-200
1 KIMRAY LEVEL SWITCH ELECTRIC
2” NPT connection c/w manual test switch
Sour service


PRV-200
1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1” FNPT end connection, 
Ductile Iron body construction,
3/16” SS orifice 
5 to 20 psig Outlet Range


PI-201/202/203 /204/205
5 PRESSURE GAUGE
Liquid filled
2-1/2” dia. face x 1/4” NPT end connection
0 to 50 psig range, Dual Scale


PRV-201
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets


3.0 FUEL GAS SYSTEM (1” NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200
1 6” OD X 30” S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2” NPT Outlet Connection, 1” NPT Inlet Connection, ¾” NPT Drain Connection, 
Mechanical High Level Shutdown (Reduces 2” outlet down to 1” NPT) 


PSV-200
1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig 
1” NPT inlet x 1” NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber


PI-200
1 PRESSURE GAUGE
Liquid filled
2 1/2” dia. face x 1/4” NPT Bottom Mount connection
0 to 200 psig range, Dual Scale


4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION 
  4 3” 150# RF RP, Ball Valves
  2 2” 150# RF RP, Ball Valves
  2     1” NPT RP, 2000 PSI, Ball Valves
  2 ½” NPT Bar Stock Ball Valves
  2 ½” Inline Stainless Steel Check Valves
  1    ½” NPT 3000# MxF SS Needle Valve
  8    ¼” NPT, 3000# MxF mini needle Valves


5.0 SKID & BUILDING SPECIFICATION 
SK-100
1 SKID BASE, 8’ W X 30’-0”L
Main skid members 10 Standard Channel
8’ x 10’” x 3/16” checker-plate
4 Lift Lugs, 1” drip lip around building area.


B-100
1 FOAM PANEL BUILDING
8’ x 10’ Gable Roof Style
1-1/2” Thick Polyurethane Galvalume Foam Panels
(1) 3’-0” x 7’-6” Door c/w, IWG, check chain, panic hardware, and weather-stripping,  
Two (2) 12” x 12” Adjustable Louver 
One (1) 3’ x 3’ sliding window 


H-100
1 12” x 24” CATADYNE HEATER
c/w safety shut off, vent, screen, 25’ of start-up cables.


6.0 MATERIAL SPECIFICATIONS
Welded Piping
Pipe: SA-106-Gr.B SMLS
Flanges: SA-105-N
Weld Fittings: SA-234-WPB
Studs & Nuts: SA-193-B7M / 2HM


Threaded Piping
Pipe: SA-106-B, Sch. 80 SMLS
Threaded Fittings: SA-105-N, 3000#
Instrument Tubing
Tubing: 316 Stainless Steel
Fittings: Stainless Steel
Ferrules: Stainless Steel


7.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels : Hydro-tested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping: Hydro-tested to 1.5 Times Maximum Allowable Working Pressure as per B31.3


Radiography & NDE
Vessels: None 
Firetube: 100% X-Ray


PWHT
Vessels: No
Piping: No
Firetube: No


8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation: SSPC-SP#3
External Primer: One (1) Shop Coat 
Vessel External Finish Paint: One (1) Shop Coat of Grey Enamel
Internal Surface Preparation: None
Internal Coating: Clovealine Epoxy


Skid and Piping 
External Surface Preparation: SSPC-SP#3
External Primer: One (1) Shop Coat 
Skid and Piping External Finish Paint: One (1) Shop Coat of Grey Enamel


Insulation 
• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum


9.0 EXCEPTIONS & CLARIFICATIONS
1. OilPro will provide electrical wiring of the burner management system including the controller and associated end device, as well as CataDyne heaters.
No other electrical work or control systems (ie: PLC) are included.  
2. No inlet piping has been included in the base scope.
3. Our scope of work does not include any items not specifically stated in our quotation.


Delivery: 3-4 wees as quoted above

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Sivalls HC pack HT830

Sivalls HT620 HC Pack.

Sivalls Hydramatic Coalescing pack for Sivalls 6' x 20' Horizontal treater.

Size is 2' x 4' x 4' for improved separation using Stoke's law and enhanced laminar flow characteristics.

The modified sinusoidal path and closely spaced plates greatly enhance gravity separation efficiency.

This pack can help clean up both water and hydrocarbon phase and can be tuned to target a specific phase by raising or lowering interface levels in the treater to have the targeted phase contact more of the pack.

Sivalls' Polypropylene HC packs take advantage of the water molecule's inherent polarity by building up a slight static charge as the unit sees use and thus helps to improve emulsion quality otherwise not achieved with the application of just time, pressure and temperature.

The vertically oriented plate pack is well-suited to high oil and/or solids loading. The solids separate under gravity and are collected in the lower section of the vessel.

Oil droplets of 20 micron dia. and larger, quickly rise to the surface of the flow stream between the plates with smaller droplets coalescing into larger sizes.

Under laminar flow conditions, buoyancy forces cause oil droplets to rise until they attach themselves to the oleophilic (oil attractive) plates. These droplets are then coalesced into "sheets" of oil which then rise and make their way to the clean oil section of the treater and then the oil bucket.

Strategically placed "weep holes" ensure collected oil progresses to higher levels with ease.

Maintenance is easy since the plates can be cleaned in place while any contaminants drop out the bottom, which open, making this design typically self-cleaning.

The maximum design temperature of these packs is similar to most treater and Free Water Knockout internal coatings, such as Devoe 253, Corchem 203 or Enviroline 376.

Show Less

Sivalls HC pack HT830

Sivalls Hydramatic Coalescing pack for Sivalls 8' x 30' Horizontal treater.

Size is 2' x 4' x 4' for improved separation using Stoke's law and enhanced laminar flow characteristics.

The modified sinusoidal path and closely spaced plates greatly enhance gravity separation efficiency.

This pack can help clean up both water and hydrocarbon phase and can be tuned to target a specific phase by raising or lowering interface levels in the treater to have the targeted phase contact more of the pack.

Sivalls' Polypropylene HC packs take advantage of the water molecule's inherent polarity by building up a slight static charge as the unit sees use and thus helps to improve emulsion quality otherwise not achieved with the application of just time, pressure and temperature.

The vertically oriented plate pack is well-suited to high oil and/or solids loading. The solids separate under gravity and are collected in the lower section of the vessel.

Oil droplets of 20 micron dia. and larger, quickly rise to the surface of the flow stream between the plates with smaller droplets coalescing into larger sizes.

Under laminar flow conditions, buoyancy forces cause oil droplets to rise until they attach themselves to the oleophilic (oil attractive) plates. These droplets are then coalesced into "sheets" of oil which then rise and make their way to the clean oil section of the treater and then the oil bucket.

Strategically placed "weep holes" ensure collected oil progresses to higher levels with ease.

Maintenance is easy since the plates can be cleaned in place while any contaminants drop out the bottom, which open, making this design typically self-cleaning.

The maximum design temperature of these packs is similar to most treater and Free Water Knockout internal coatings, such as Devoe 253, Corchem 203 or Enviroline 376.

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1.0 VESSELS

 

V-100 1 72”ID X 20’-0” S/S HORIZONTAL TREATER

Manufactured
in 2016

Constructed
with Alberta BC & Sask Registration

MAWP
@ 200°F design temperature @ 75psi

MDMT:
-20?F at 75psig

Corrosion
Allowance:1/8” vessel, N/A on Firetube

Radiography:
RT-1

PWHT
–Vessel: No, Firetube Yes

Internally
Coated- Devoe 253

Design
& Fabricate to ASME Section VIII, Division 1, 2013 Ed.

 

VESSEL
CONNECTIONS:

N1
Gas Inlet

1
- 4” NPS CL150 RFWN

N2
Gas Outlet

1
- 3” NPS CL150 RFWN

N3
Oil Outlet

1
- 3” NPS CL150 RFWN

N4
Water Outlet

1
- 3” NPS CL150 RFWN

N5
Oil LC

1
- 4” NPS CL150 RFWN

N6
Water LC

1
- 4” NPS CL150 RFWN

N7
PSV

1
- 3” NPS CL150 RFWN

N8
HLSD

1
- 2” NPS CL150 RFWN

N9
a/b LG - Oil

2
- 2” NPS CL150 RFWN

N10
a/b LG - Water

2
- 2” NPS CL150 RFWN

N11
PI

1
- 2” NPS CL150 RFWN

N12
TI

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1.0 VESSEL
V-100 1 96” ID X 30’- 0” S/S x 75 psi MAWP HORIZONTAL SEPARATOR
Constructed with Alberta, BC and Saskatchewan registration
1/8” corrosion allowance on vessel 1/16” on Firetube
350°F design temperature
Inlet deflector, Bolt in inlet slide
Two (2) Vortex breakers, weir with removable door and oil box
6” thick x 9 lb/ft3 mistex
Radiography: RT-1
M.D.M.T.-20F @ 75 psig
Designed and Dressed 3 phase


VESSEL CONNECTIONS:


N1 Gas Inlet
1 - 8” NPS CL150 RFHB
N2 Gas Outlet
1 - 3” NPS CL150 RFLWN
N3 Oil Outlet
1 - 6” NPS CL150 RFLWN
N4 Water Outlet
1 - 4” NPS CL150 RFWN
N5 Oil LC
1 - 4” NPS CL150 RFLWN
N6 Water LC
1 - 4” NPS CL150 RFLWN
N7 PSV
1 - 3” NPS CL150 RFLWN
N8 HLSD
1 - 3” NPS CL150 RFLWN
N9 a/b LG Condensate
2 - 2” NPS CL150 RFWN
N10 a/b LG Water
2 - 2” NPS CL150 RFWN
N11 PI
1 - 2” NPS CL150 RFWN
N12 TI
1 - 2” NPS CL150 RFWN
N13 Drain
1 - 2” NPS CL150 RFWN
N15a/b/c Anodes
3 - 4” NPS CL150 RFLWN
N16 Spare
1 - 4” NPS CL150 RFLWN
N17 FT LLSD
1 - 3” NPS CL150 RFLWN
N18 Oil LLSD
1 - 3 NPS CL150 RFLWN
N19 Fuel Gas Preheat
2 - 2” NPS CL150 RFWN
N20 TC
1 - 2” NPS CL150 RFWN
N21 HTSD
1 - 2” NPS CL150 RFWN
M1 Manway
1 - 24” NPS CL150 RFWN c/w Blind and davit arm
FT1 Firetube
1 - 30x58” Shop built


FIRE TUBE
24” OD x 26’ long -U” Firetube c/w stack
.500 SA106 GR B.
1/16” corrosion allowance
Five piece mitre


2.0 BURNER MANAGEMENT SYSTEM
NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required
As per the new rules for B149.3 field certification must be completed by the owner.
Please forward confirmation to us once this is completed.
If you would like us to complete it we will provide this service at cost plus 10%.


BMS-411
1 PROFIRE 2100 BMS Controller
Combustion Safety Controller


BU-411 1
FLAME ARRESTED BURNER SYSTEM
Rated for 3.3 MMBTU/hr to fit 24” firetube
C/w Eclipse 6” NPT Complete CI Burner c/w ferrofix Nozzle
C/w Secondary Control Plate c/w 6” Burner pilot adjustable shutter


ESD-D101
1 PROFIRE VM80 CONTROL VALVE
1” NPT, ½” Orifice 10 Psi Spring

LSLL-D101
1 KIMRAY ELECTRIC LEVEL SWITCH
2” NPT connection c/w manual test switch


UY-D101
3 ASCO SOLENOID VALVES
EY-D101-02 Two (2) 24 volt, 1” NPT connections
One (1) 24 volt, 1/4” NPT connections


SPV-D101
1 RESTRICTOR SPEED VALVE
1/4" NPT


PSHH-D102
2 UE HIGH / LOW PRESSURE SWITCHES
PSLL-D101 For Profire Burner System
(3 to 50 psi)


TC-D101
1 ELECTRIC TEMPERATURE SENSOR
Dual Process Head Connection Type K 3/8” Bore X 11.5”
C/w 3/4” NPT X 11.5” Stem, stainless steel thermowell


PI-D101-05
5 PRESSURE GAUGES
Liquid fill
2-1/2” dia. face x 1/4” NPT end connection
Two (2) 0 to 15 psig range, dual Scale
Three (3) 0 to 30 psig range, dual Scale


PCV-D109
1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1” NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2” orifice


PCV-D110
1 FISHER 67CFR REGULATOR
1/4” FNPT connections
STD service trim
250 psig MAWP, 0 to 35 psig spring range


3.0 INSTRUMENTATION
LC-D101/02
2 FISHER L2 LEVEL CONTROLLERS
2" NPT Connection
Snap Acting 0?35 psi Output
1 7/8 x 12" PVC Displacer
Complies to NACE MR0175?2002


LCV-D101/02
2 KIMRAY 325 FMT PRESSURE CONTROL VALVES
Model 325 FMT PB-PO-D
3" CL150 RF flange end connections
HSN Seals

LG-D101/02
2 PENBERTHY OR EQUAL LEVEL GAUGES
1TM9-NE Reflex
1/2" NPT, 2025 Psi @ 100°F
Visual length 19 5/8”, Nace Service
C/w Model 330J-NE Gauge Valves, 3/4" x 1/2" NPT


FQI/FQIT-D101/02
2 PRIMARY FLO TURBINE METER & TOTALIZERS
2” CL150 process connections
One (1) 1 1/2" Metering 515-6000BPD
One (1) 2" Metering 1300-13,000BPD
C/w Magnetic pickup
E110-P-XP Totalizer
Explosion proof, 4-20mA Output


PCV-D114
1 FISHER 627H PRESSURE REGULATOR
1" NPT, Body Material: WCC Steel
Spring Case Material: Steel
1/8" Orifice SST Nylon Disk
Spring Range 240?500 psig
Maximum Inlet Pressure: 2000 psig


PV/UY-D101
1 FISHER D4 CONTROL VALVE
2" 150 RF LCC Steel
3/4" Micro-Form 17-4PH SST
ENVIRO-SEAL PTFE packing
NACE MR0175/ISO 15156
Size 40 actuator, Fail Open
Operating Range: 0?33 psi
C/w ASCO Solenoid Valve
Model: EF8320G202-24


PSV-D102
1 FARRIS or EQUAL PRESSURE RELIEF VALVE
Model 2600
3" CL150 inlet x 4” CL150 outlet
NACE service trim, WCB body
-K” Orifice, 75 psig set pressure


LSHH-D102 1 KIMRAY ELECTRIC LEVEL SWITCH
Model: CEC2S6NC
2" NPT Process Connection
NACE Service
C/w manual override


PSHH-D101
1 CCS ELECTRIC PRESSURE SWITCH
Model: 6900GZE16
Adjustable Set Point Range
Increasing: 18 - 150 psi Decreasing: 6 - 138 psi
Dead band: Approx. 12 psi
System Pressure (Max): 1500 psig
Proof Pressure: 2000 psig
Pressure Port: 1/2: FNPT 316 Stainless Steel
Diaphragm: 316 Stainless Steel
O-Ring: Viton
Relay: SPDT
UL, CSA: Explosion proof - Class 1, Div./Zone 1, Groups A, B, C & D
Dual Seal - ANSI/ISA - 12.27.01-2003
CE Mark, NACE


PIT-D101
1 ROSEMOUNT 2088 PRESSURE TRANSMITTER
Model# 2088G3S22A1M5C6
G: Transmitter Type: Gage
3: Pressure Range: 0-800 psi
S: Output: 4-20 mA DC/Digital HART Protocol
22: Material of Construction: 316L SST / Silicone Fill
A: Process Connection: 1/2" NPT Female
1: Conduit Thread: 1/2" NPT
M5: LCD display, scaled 0-100%
C6: CSA Explosion-proof; Intrinsically Safe, and Non-Incendive


TI/TW-D101
1 WGI OR EQUAL TEMPERATURE GAUGE
1/2” NPT back connection
3” dial, 12” stem
-40 to 160°F range - Dual scale
C/w ½” FNPT x 3/4” MNPT x 12.25” OAL,10.5" U, 316 SST thermowell


SP-D101/02
2 WELKER SAMPLE PROBES
Model SP-2
1/2” NPT x 10” long probe
C/w 1/4" Needle Valves


ANO-D101-03
3 ANODES
3” x 22” 17# Aluminum Anode
4” CL150 RF Connection
C/w Pigtail wire without shunt




4.0 SKID AND BUILDING SPECIFICATION
SK-100 1 SKID BASE, 8’- 6” W X 40’- 0” L
Main skid members – HSS 12” x 8” x 3/8” thick
Support members – W12” @ 40#/ft under vessel
3/16” checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs, Two (2) Tug lugs, Three (3) Ground rods
1” Containment lip, 2” drain c/w 2” NPT ball valve

B-100
1 SELF FRAMING BUILDING
10’- 6” Wide x 10’-0” Long x 10’-9” Low Eave Height
Shed Style Roof
22 gauge Galvalume exterior
24 gauge white fluted aluminum interior c/w R-12 walls R-20 roof insulation
C/w 6 mil vapor barrier
One (1) 3’-0” x 7’-0” Steel Door 20 ga c/w, IWG Window, check chain, panic-hardware, and weather-stripping
One (1) 40” x 40” Double glazed Sliding Window c/w Screen
Two (2) 12” x 12” Adjustable Louvers c/w screen
C/w Ice rakes, eavestroughs, downspout, flashing

BH-400 1
CATADYNE 24” X 24” MK BUILDING HEATER
Sweet natural gas
115 Volt preheat element
C/w Grill, vent hood, safety shutoff, 912 regulator, Maxitrol regulator and Thermostat
C/w Electrical Connection & Permit


5.0 MANUAL VALVES


QTY DESCRIPTION


2 3" CL150 RF RP, Fusion or Equal Ball Valves, Nace Service
5 2" CL150 RF RP, Fusion or Equal Ball Valves, Nace Service
2 1" CL2000 NPT RP, MAS or Equal Ball Valves, Nace Service
4 3/4" CL2000 NPT RP, MAS or Equal Ball Valves, Nace Service
6 1/2" CL2000 NPT RP, MAS or Equal Ball Valves, Nace Service
5 1/4" CL2000 NPT RP, MAS or Equal Ball Valves, Nace Service
2 1/2" CL6000 NPT WGI or Equal Needle Valves, SS
1 1/4" CL6000 NPT WGI or Equal Needle Valve, CS
2 1/2" CL2160 NPT, Wheatley Swing Check Valves, Nace Service
2 2" CL150 RF, Alta Y Strainers, Model NYF150, STD/Nace Service
Profire Supplied:
1 1” CL3000 NPT Alta Y-Strainer LF2
2 1” NPT Neo Ball Valves, SST
2 ½” NPT Neo Ball Valves, SST
2 ¼” NPT Neo Ball Valves, SST


6.0 FUEL GAS SYSTEM
V-412
1 8” OD X 30” S/S 150psi MAWP FUEL GAS SCRUBBER
Internal HLSD (reduces outlet to 1" NPT)
1/16” corrosion Allowance
100°F design temperature
Registered in Alberta, BC, Sask. & Manitoba.


PSV-D103/04
2 MERCER PRESSURE RELIEF VALVES
Model 9100
1” NPT inlet x 1” NPT outlet
Sweet service trim, WCB body
One (1) -D” Orifice, 150 psig set pressure
One (1) -D” Orifice, 30 psig set pressure


PI-D102 1
WGI OR EQUAL PRESSURE GAUGE
Liquid filled
2.5” dia. face x 1/4” NPT bottom mount end connection
SS case and internals
0 to 200 psig, dual scale


PRV-D101/02
2 FISHER OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4” FNPT connections
Sweet service trim
250 psig MAWP


7.0 ELECTRICAL
Electrical Connection of burner system is included.


8.0 PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Gas inlet nozzle is 8” CL150 welded and flanged. No piping provided
-Gas outlet nozzle is 3” CL150 welded and flanged, reduced to 2” c/w meter run and BPCV spool pieces, and directed to skid edge
-Condensate nozzle is 6” CL150 welded and flanged reduced to 2” c/w LCV, turbine meter and bypass, and directed to skid edge
-Liquid nozzle is 4” CL150 welded and flanged reduced to 2” c/w LCV, turbine meter and bypass and directed to skid edge
-Level gauges, Y strainers and scrubber drains are tied into drain
-Sweet Fuel Gas Inlet is 1” threaded, supplied from off skid at 125 psi.
-Instrument air is 1” threaded supplied from off skid
-All instrument shall be vented to common header so that either instrument air or fuel gas can be utilized
-Drain line is 2” CL150 welded and flanged and directed to skid edge


9.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105-N
Weld Ftgs SA-234-WPB


Firetube
Pipe SA-106-Gr.B SMLS
Flanges SA-516-70N


Threaded Piping
Pipe SA-106-B, Sch. 80 SMLS
Threaded Ftgs SA-105-N, CL3000




Welded Piping
Pipe SA-106-B, 2” Sch. 80 3-4” Sch. 40 SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Threadolets and couplings SA-105-N
Gaskets 1/8”, 316SS, Graphoil Filled.
Bolting SA-193-B7M, SA-194-2HM
Firetube Gaskets Durlon 8500


Instrument Tubing
Tubing 316 SS 3/8” .035 wt and 1/2” 0.049 on process
Fittings SS, Swagelok
Ferrules SS, Swagelok


* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.




10.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to at least 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII

Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessel RT-1
Piping 100 % x-ray
Firetube 100% x-ray


PWHT
Vessels Yes
Firetube Yes
Piping Yes


Other NDE
Ultrasonic Testing No
Hardness Testing No
Magnetic Particle Testing No


11.0 PAINT AND COATING SPECIFICATIONS


External Surface Preparation SSPC-SP#6
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint Two (2) Shop Coat of Cloverdale Grey Enamel
Stack External Finish Paint One (1) Shop Coat of Matte Black Enamel
Skid and Piping External Finish Paint Two (2) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included – Optioned Below
Internal Coating None Included – Optioned Below
Vessel Insulation: None Included: - Optioned Below.


15.0 OPTIONS
1. 1. To Provide 2” Senior Meter Run
1 DANIELS SENIOR METER RUN
2” CL150 RF, Sch. 80
NACE service trim
Built to AGA 2000 SPEC
One (1) - 1” CL3000 TOL and one (1) 3/4” CL3000 TOL downstream
100% X-Ray, PWHT, 48” OAL
C/w CPA 50E Flow conditioner
C/w 5 Valve Manifold
VALVES
2 ½” CL2000 NPT FP MAS Ball Valves

2. To Insulate Vessel outside of building (Recommended)
1-1/2” fiberglass and 0.020 stucco embossed aluminum cladding
Vessel will not be painted


3. To Provide Kimray Back Pressure Control Valve
1 KIMRAY 218 FGT BACK PRESSURE CONTROL VALVE
Model 218 FGT PB
2" CL150 RF flange end connections
NACE service

4. To Provide Fisher Back Pressure Control Valve
1 FISHER D4 BACK PRESSURE CONTROL VALVE
2" 150 RF LCC Steel
3/4" Micro?Form 17?4PH SST
ENVIRO?SEAL PTFE packing
NACE MR0175/ISO 15156
Size 40 actuator, Fail Closed
Operating Range: 0?33 psi
C/w Fisher C1 Pressure Controller, Nace, 1500 Psi MAWP
C/w Fisher 67CFR Regulator
VALVES
1 1/4" CL6000 NPT WGI or Equal Needle Valves, CS

5. To Internally Coat Liquid Piping
Oil piping not included
Internal Surface Preparation SSPC-SP#5
Internal Coating Devoe 253 (10-18 mils)

6. To Internally Coat Vessel
Internal Surface Preparation SSPC-SP#5
Internal Coating Devoe 256 (10-18 mils)

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Sivalls Model HT-830-T2-2.5MM-075 Horizontal Treater 8' diameter x 30' -0" ASME Code Stamped,  75 psi pressure, Treater, complete with following Standard accessories:

2- Lifting lugs to clear up to 3" insulation

1- Lot all nozzles 2" and larger to be 150# RF ?anged

1- Inlet emulsion divert chamber

1- Set of oil ?ow baffles

1- 2,500,000 BTU/hr ?anged and removable ASME Code Canadian Firebox with stack

1- 18" oil section manway with blind, bolts and gaskets

1- 8" ?oat nose trunnion 7"x 12' Cadmium plated ?oat, and mechanical linkage to oil valve

1- 4" mechanically operated oil valve, Kimray KOA

1- 18" manway with blind flange, bolts and gasket

1- 4" mechanically operated water valve, Kimray KWA, shipped loose

2- 2" NPT relief valves set at treater working pressure

1- ASME Code fuel gas scrubber with ?oat shut-down a and drain valve, CRN-A2455.32

1- Set of internal pilot and fuel gas lines

3- Sets Ductile iron gauge cocks with tubular glass

1- Low Liquid level burner shut down ?oat in Kimray DAB S.D. Valve

1- Vessel steel pressure gauge with steel isolating valve

1- 250 Degree F thermometer with thermowell

1- Capillary type thermostat with separable socket, 110-190 Degree F Range

4- 4" 150# RF ?anged anode connections in water section, less anodes

1- Fuel gas manifold complete with burner valve, shut-down valve, gas regulator, pressure gauge steel, block valve, and pilot supply hook-up

1- Lot stainless steel tubing and ?ttings

1- Flame arrestor with guard, outside adjustable primary air control, and sight glass

1- Exterior of vessel & skid primed and painted one ?nish coat tan

1- 3" gas back pressure valve, pilot operated, Kimray FGT-BP

1- Let, all controls, installed except gas & liquid valves and  floats/shipped loose

1- Internal coating

Photo shows typical packaging of unit. Custom packaging available.

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72" O.D. x 20'0" S/S Vertical Treater Pacakge. Use OilPro Supplied Firetube.

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Sivalls Model VT-620FCW-T1-075
ASME Code Stamped
Type "F" Vertical Cold Weather Emulsion Treater
500,000 BTU/hr firebox capacity
6" dia. x 20' seam to seam
75 psi working pressure
inside piping CRN H9339.1, N3184.23, T2950.4


Complete with the following features and accessories:
• 1 - Inlet Emulsion/gas section
• 1 - Internal heat exchanger and emulsion conductor pipe with spreader
• 1 - Removable U-tube firebox, 16" dia. 
• 1 - Removable stack with stack brace and bird screen
• 1 - Heat retaining baffle over firetube
• 1 - Internal water siphon; Adjustable Under Pressure
• 1 - 18" Manway in gas section
• 1 - 18" manway in water section
• 1 - Safety relief valve, 2" x 2" high capacity, set at treater working pressure (75#)
• 1 - 0-160 psi vessel pressure gauge
• 2 - Sets Penberthy N7a Steel gauge cocks with 5/8" tubular gauge glasses
• 1 - Thermometer, 0-250 deg F, c.w. thermowell
• 1 - Trerice Temperature controller, 90-190 deg. F range
         (typically Trerice 91000XT) 
         complete with fuel gas motor valve (typically Kimray) 
         (Trerice Temp Controller is NOT compliant with CSA)
• 1 - 0-30 psi fuel gas pressure gauge
• 1 - 1/4" pilot gas manual control valve
• 1 - Flame arrester with wind guard, outside adjustable primary air control, and sight glass
• 1 - Fuel gas scrubber, 10-3/4" dia. x 30" seam to seam, non-code, with automatic shut off and drain
• 1 - Fisher 627 fuel gas regulator, 5-35 # output
• 1 - 3" set of internal inlet, oil outlet, gas outlet and water outlet piping
• 1 - 3" weighted and balanced oil valve, (usually Kimray 37 FWA)
• 1 - 3" weighted and balanced water valve, Ductile iron
        (usually Kimray 37 FWA)
• 1 - External OSHA ladder, installed
• 1 - 3" Siphon drain connection
• 1 - Exterior of vessel painted one Sivalls standard coat of Desert Tan
• 1 - Crows' Nest complete with hand, knee and toe rail
• 1 - Coat complete interior with high temperature Corchem 204 Epoxy
• 1 - Coat firetube with Corchem 239
       (thin film, specifically developed for firetube duty)
Concrete Pad is not included.


Delivery is typically from stock. Please allow approx. 3 day to prepare for delivery.

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