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A Technical Overview Of Innopipe Piggable Drip & Gas Separator

The Innopipe inline gas separator and piggable drip system from OilPro is effective in a wide variety of :

  • General liquid removal from gas streams.
  • Managing slug flow within a pipeline gathering system.
  • Liquids protection for s of compressor engine inlets.
  • Cavern storage liquid removal and fill (bi-directional).
  • Liquids removal before river crossings and low points in pipelines.
  • Black powder prevention and removal
  • Lube oil carryover removal
  • Production and well test separators.
  • Liquids removal upstream of ultrasonic gas meters
  • Steam condensate removal from steam lines operating in retrograde condensation operating conditions (SAGD).

Innopipe has already achieved 100+ installations globally with flexible configurations.

Innopipe Is Comprised of 3 Distinct Sections

The ​​Innopipe​​ inline​​ gas​​ separator​​ and​ ​piggable​​ drip​ ​system​ ​has ​​three​ ​sections:

1. Separator ​​section

2. Interconnecting ​​piping

3. Collection ​​reservoir

 

Separator​​ section

Has​​ a ​​slotted ​​inner​ ​section ​​(to ​​match​ ​line ​​pipe)​ ​and ​​a ​​larger ​​outer ​​chamber​ ​that covers​ ​the ​​slotted ​​line ​​pipe ​​section.

Separator​​ sizes: 1”​ ​to ​​60”​ ​pipeline ​​designed ​​to ​​match ​​pipeline ​​size ​​and​​ grade.​ ​​​Beveled ​​for ​​inline welding ​​or ​​flanged.

Outer ​​chamber: Covers ​​the​​ slotted​ ​inner​​ pipe​​ and​​ directs​​ liquids​​ to ​​flow ​​into ​​the​ ​collection reservoir. ​​Material​​ selected​ ​to ​​meet​​service ​​requirements.

Overall ​​length: Depends​​ on​​ separator​​ size​​ and​​ flow​​ rate/velocity​ ​ranges.

Piggable: Can​ ​be ​​used​ ​for​ ​piggable ​​or ​​non-piggable ​​installations.

Design​​ pressure: Designed​ ​to​ ​specified​ ​pipeline ​​pressure

Gas​​ velocity ​​max: Gas​ ​Typically ​​limited ​​only ​​by ​​pipeline ​​capacity

Design​ ​temperature: As​ ​required

Sour ​​service: Yes, ​​if ​​required

Corrosion ​​allowance: If ​​required

Nozzles: All ​​nozzles ​​and ​​reinforcements​ ​are ​​set ​​through,​ ​full ​​penetration ​​welded,​ ​and magnetic ​​particle ​​examined. ​​​​Sized ​​for​​expected ​​flow ​​rate.

Design​ ​compliance: Designed​ ​to ​​ASME​​ section ​​VIII​​2013 ​​Edition ​​and​ ​manufactured ​​to ​​ANSI​​B31.8,2012​ ​Gas​​ Transmission ​​and​​Distribution ​​Piping ​​Systems​ ​(DOT​​192​​ compliant). Design​ ​factor​ ​0.5​ ​(50%​​ SMYS)

Liquids​​ removal​ ​efficiency: Typically ​​99.5%​​ free​​ of​ ​liquids

Installation ​​options: Buried,​ ​above​ ​ground​ ​or ​​in ​​vaults

Pressure​ ​drop: Less​​ than​ ​1 ​​psi ​​across​ ​separator

 

Interconnecting​​ piping ​​section

Designed ​​to ​​allow​ ​liquid ​​to ​​flow​ ​from​ ​separator ​​into​ ​collection ​​reservoir. ​​​​

Lines​ ​are sized ​​for ​​separator ​​conditions. ​​​​Isolation ​​valves​​ are​ ​used ​​to ​​shut​​ off ​​flow ​​from separator ​​to ​​collection ​​reservoir ​​or​​ close ​​when​ ​pigging. ​​​​

Extended​ ​valve​​ stem​ ​to surface​​ to ​​allow ​​for ​​shut​​off ​​and ​​reservoir ​​isolation.

Pipe​​design: ANSI​​B31.3 ​​or ​​ANSI​​B31.8 ​​piping ​​design ​​factor ​​0.5

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Collection​​ reservoir ​​section

Size: Size​​ based ​​on ​​factors ​​such ​​as ​​amount​ ​of ​​liquid ​​expected,​ ​ability ​​to ​​remove​​ liquid ​​on timely​ ​basis ​​or ​​a mount ​​of ​​time ​​before​​liquids​ ​can ​​be ​​removed. ​​​​Consider ​​liquids handling ​​(i.e. ​​blow​​down,​ ​tank,​ ​and​ ​pumped​ ​back ​​into ​​the ​​line) ​​– ​​size​ ​depends​ ​on​​the operation.

Press/temp​​rating: Designed​ ​to ​​system ​​requirement

Installation: Typically​​ buried ​​or​​ in​​ vaults​​ – ​​eliminates​​ freezing​ ​in ​​cold​​ environments.

Corrosion​ ​allowance: As ​​requested

Internal​​ coating: As​ ​requested.

Nozzles: 2 ​​liquid ​​inlets ​​from ​​separator ​​section

2 ​​liquid​ ​drains ​​off ​​bottom

1 ​​blow​​down​​ to ​​surface ​​with ​​stinger ​​to ​​bottom​ ​of​ ​collection ​​reservoir

2 ​​level​ ​indicator​​ or H ​​alarm

Manway​​ if ​​coating​ ​required.

Sour ​​service: Available

Design​ ​compliance: Designed​ ​ASME​​ section​​VIII​​2013​​Ed​​ and​​ manufactured​​ to​​ ASME​​B31.8.;

NDE: As ​​required ​​by​ ​specifications.

Options:

●Level​​control​​/​​alarms

●Valves​ ​(typically ​​supplied ​​by ​​user ​​to ​​match​ ​installed ​​base)

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