FWKO-10x30-H-SOUR-75-COLD-3PH-PKG-FT FLG
New Free Water Knockout, 10' x 30' Horizontal, sour, 75# MOP, 3phase design and dress, packaged including skid, house and insulation. Firetube flange included with blank, Firetube optional.
1. VESSEL
V-100 1
120" ID X 30'- 0" S/S x 75 psi MAWP HORIZONTAL FWKO
Constructed to ASME Section VIII Div I, with ASME U Stamp
1/8" corrosion allowance on vessel, N/A on Firetube
350%u00B0F design temperature
Inlet Slides, Two (2) Vortex breakers, weir with removable door and oil box
Radiography: RT-1
M.D.M.T.-20%uF0B0F @ 75 psig
Designed and Dressed 3 phase
VESSEL CONNECTIONS:
N1 Inlet
1 - 8" NPS CL150 RFHB
N2 Gas Outlet
1 - 6" NPS CL150 RFLWN
N3 Oil Outlet
1 - 4" NPS CL150 RFWN
N4 Water Outlet
1 - 4" NPS CL150 RFLWN
N5 Oil LC
1 - 2" NPS CL150 RFWN
N6 a/b Water LC
2 - 2" NPS CL150 RFWN
N7 PSV
1 - 3" NPS CL150 RFLWN
N8 LSHH
1 - 2" NPS CL150 RFWN
N9 a/b Condensate LG
2 - 2" NPS CL150 RFWN
N10 a/b Water LG
2 - 2" NPS CL150 RFWN
N11 PI
1 - 2" NPS CL150 RFWN
N12 TI
1 - 2" NPS CL150 RFWN
N13 Drain
1 - 2" NPS CL150 RFWN
N14 a/b Anodes
3 - 4" NPS CL150 RFLWN
N15 TSHH
1 - 2" NPS CL150 RFWN
N16 FT LSHH
1 - 2" NPS CL150 RFWN
N17 Spare TSHH
1 - 2" NPS CL150 RFWN
N18 OIL LSLL
1 - 2" NPS CL150 RFWN
N19 Alternate Drain
1 - 3" NPS CL150 RFLWN
M1 Manway
1 - 20" NPS CL150 RFLWN c/w Blind & Davit arm\
FT1 Firetube
1 - 28" x 56" Nom Shop built c/w Blind
2. INSTRUMENTATION
LC -100/101
2 NORRISEAL 1001A LEVEL CONTROLLERS
Model# 1001A
2" NPT, Sour Service
L.H. or R.H. Mount, Direct
Snap Acting or Throttle
C/w 1.66" x 12" Stainless Steel Displacer
LCV-100
1 KIMRAY 425 FMT LIQUID CONTROL VALVE
Model 425 FMT
4" CL150 RF Process Connection
Sour Service
Pt# EYMS6V
LCV-101
1 KIMRAY 325 FMT LIQUID CONTROL VALVE
Model 325 FMT
3" CL150 RF
Sour Service
Pt# EYIS6V
LG-100/101
2 QUALITY OR EQUAL LEVEL GAUGES
One (1) Q48T20 Transparent½" NPT, Visual Length 52", Sour Service
One (1) Q39T20 Transparent½" NPT, Visual Length 40-7/8", Sour Service
c/w Model 330J-NE Gauge Valves, %u00BE" x ½" NPT
LSHH-100/LSLL-100
2 L81 ELECTRIC LEVEL SWITCHES
Model: L-81-3V3D(DorR)0N8H
FC-100/FC-101
2 C81 FLANGED FLOAT CHAMBERS
Model: C81-HT01091TC
LG-102
1 QUALITY OR EQUAL LEVEL GAUGE
Q27T20 Transparent½" NPT, Visual Length 22", Sweet Service
PSV-100
1 CROSBY PRESSURE RELIEF VALVE
Model:3K4JOS-E15J
JOS Standard Trim 316SS Nozzle and Disc
3" CL150RF x 4" CL150RF
K Orifice, WCC Body and Bonnet / Chrome Steel Spring w/ Rain Cap
PI-100 1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
4" dia. Face x 1/2" NPT Bottom Mount End Connection
SS Case and Internals
0 to 100 Psig, Dual Scale
TI-100/TW-100 1 MASTER-TEMP 300 OR EQUAL TEMPERATURE GAUGE
1/2" NPT Back Connection
3" Dial, 9" Stem
-40 to 160%u00B0F Range - Dual Scale
c/w ½" FNPT x %u00BE" MNPT x 9.25" OAL, 7.5" U, 316 SST Thermowell
ANO-100-02 3 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail Wire without Shunt
3. SKID AND BUILDING SPECIFICATION
SK-100 1 SKID BASE, 11'- 0" W X 38'- 0" L
Main Skid Members - W12 x 26 #/ft
Vessel Support Members - W12 x 26 #/ft
Intermediate Members - C8 x 11.5 #/ft
Four (4) Lift Lugs
4. MANUAL VALVES
2- 4" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
3- 3" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
3- 2" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
6- 1" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
5- %u00BE" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
2- ½" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
5- %u00BC" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
1- 4" CL150 RF, DHV or Equal Globe Valve, NACE Service
1- ½" CL6000 NPT Gaugetech or Equal Needle Valves, SS
11- %u00BC" CL6000 NPT Gaugetech or Equal Needle Valves, SS
5. INSTRUMENT AIR SYSTEM
PRV-300-302 3 CVS OR EQUAL 67CFR INSTRUMENT REGULATOR%u00BC" FNPT Connections
Sweet Service Trim
250 Psig MAWP
0 to 35Psig Spring Range, Tapped Bonnet
6. FUEL GAS SYSTEM
V-200 1 8" OD X 30" OAL 150 PSI MAWP FUEL GAS SCRUBBER
Mechanical HLSD (Reduces Outlet to 1" NPT)
1/16" Corrosion Allowance
-20/650%u00B0F Design Temperature
Registered in Alberta, BC, Sask. & Manitoba
PSV-202/RC-202 1 MERCER PRESSURE RELIEF VALVE
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sweet Service Trim, WCB Body"D" Orifice, 150 Psi Set Pressure
C/w Rain Cap
PI-200 1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
2.5" dia. Face x 1/4" NPT Bottom Mount End Connection
SS Case and Internals
0 to 200Psi, Dual Scale
7. ELECTRICAL
Electrical equipment is supplied and installed by others.
8. PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Inlet is 8" CL150 flanged and welded at vessel
-Gas outlet is 6" CL150 flanged and welded and directed to skid edge as 3"
-Condensate outlet is 6" CL150 flanged and welded reduced to 4" for LCV and directed to skid edge
-Water outlet is 4" CL150 flanged and welded reduced to 3" for LCV and directed to skid edge
-Drain outlet is 3" CL150 flanged and welded and directed to skid edge
9. MATERIAL SPECIFICATIONS
Pressure Vessels
Heads
SA-516-70N
Shell
SA-516-70N
Saddles
SA-36
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105N
Weld Fittings
SA-234-WPB
Threaded Piping
Pipe
SA-106-B
Threaded Fittings
SA-105N, CL3000
Welded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8", 316SS, Graphoil Filled.
Bolting
SA-193-B7M, SA-194-2HM
Instrument Tubing
Tubing
316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules
SS, Hy-Lok
* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.
10. TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to at least 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels
RT-1
Piping
100 % x-ray
PWHT
Vessels
No
Piping
No
Other NDE
Ultrasonic Testing
No
Hardness Testing
Yes, Piping 10%
Magnetic Particle Testing
No
11. PAINT AND COATING SPECIFICATIONS
Piping External Surface Preparation
SSPC-SP#6
Piping External Primer
one (1) coat Cloverdale Primer
Piping External Finish Paint
one (1) coat Cloverdale Grey
Internal Surface Preparation
SSPC-SP#5
Internal Coating
Devoe 253
12. DELIVERY
Package will be ready for shipping Twenty-One (21) to Twenty-Three (23) weeks from customer approved drawings, provided any long delivery items are released with your order. Delivery dependent on the current shop load. This schedule must be confirmed at time of award of contract.
13. OPTIONS
1.
Wiring of Burner Management System for Dual Burners
2.
Supply and Install Heating system
Supply and Install Firetube
One (1) FIRE TUBE
24" OD x 48' Total Length "U" Firetube c/w stack
3.00MM BTU/hr based on 10,000 BTU/hr/ft2
Sch XH (.500 thk) SA-106 Gr. B
N/A corrosion allowance
Five-piece miter
Installation Trolley
BURNER MANAGEMENT SYSTEM
BMS-100 1 PROFIRE 2100 BMS CONTROLLER
Combustion Safety Controller
LVL-200 1 KIMRAY ELECTRIC LEVEL SWITCH
2" NPT
C/w Manual Test
FABS-100 1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.0MM BTU/hr to fit 24" firetube
C/w Millstream Burners
C/w Secondary Control Plate, adjustable shutter
TCV-101 1 KIMRAY 1400 SMT MOTOR VALVE
1" NPT, ½" Orifice 10 Psi Spring
c/w Fisher I2P-100
SSV-101/02 2 ASCO SOLENOID VALVES
24 volts, 1" NPT connections
SSV-501 1 ASCO SOLENOID VALVE
24 volts, 1/4" NPT connections, 2 Way
SRV-501 1 SPEED RESTRICTOR VALVE %u00BC" NPT%u2003
PSHH-401/PSLL-201 2 UE HIGH / LOW PRESSURE SWITCHES
For Profire Burner System
(3 to 50 psi)
TSHH-101 1 ELECTRIC TEMPERATURE SENSORS
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w %u00BE" NPT X 11.5" Stem, stainless steel thermowell
PI-101-501/PI-502 6 PRESSURE GAUGES
Liquid fill
2 1/2" dia. face x 1/4" NPT end connection
Two (2) 0 to 15 psig range, dual Scale
Four (4) 0 to 30 psig range, dual Scale
PRV-101 1 FISHER OR EQUAL MODEL 627R REGULATOR
1" NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2" orifice
PRV-301/PRV-501 2 FISHER 67CFR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 0 to 35 psig spring range
BMS Manual Valves
1 1" CL3000 NPT Alta Y-Strainer LF2
2 1" NPT Neo Ball Valves, SST
2 ½" NPT Neo Ball Valves, SST
3 %u00BC" NPT Neo Ball Valves, SST
Please Add: Three (3) to Four (4) Weeks to Delivery
V-100 1
120" ID X 30'- 0" S/S x 75 psi MAWP HORIZONTAL FWKO
Constructed to ASME Section VIII Div I, with ASME U Stamp
1/8" corrosion allowance on vessel, N/A on Firetube
350%u00B0F design temperature
Inlet Slides, Two (2) Vortex breakers, weir with removable door and oil box
Radiography: RT-1
M.D.M.T.-20%uF0B0F @ 75 psig
Designed and Dressed 3 phase
VESSEL CONNECTIONS:
N1 Inlet
1 - 8" NPS CL150 RFHB
N2 Gas Outlet
1 - 6" NPS CL150 RFLWN
N3 Oil Outlet
1 - 4" NPS CL150 RFWN
N4 Water Outlet
1 - 4" NPS CL150 RFLWN
N5 Oil LC
1 - 2" NPS CL150 RFWN
N6 a/b Water LC
2 - 2" NPS CL150 RFWN
N7 PSV
1 - 3" NPS CL150 RFLWN
N8 LSHH
1 - 2" NPS CL150 RFWN
N9 a/b Condensate LG
2 - 2" NPS CL150 RFWN
N10 a/b Water LG
2 - 2" NPS CL150 RFWN
N11 PI
1 - 2" NPS CL150 RFWN
N12 TI
1 - 2" NPS CL150 RFWN
N13 Drain
1 - 2" NPS CL150 RFWN
N14 a/b Anodes
3 - 4" NPS CL150 RFLWN
N15 TSHH
1 - 2" NPS CL150 RFWN
N16 FT LSHH
1 - 2" NPS CL150 RFWN
N17 Spare TSHH
1 - 2" NPS CL150 RFWN
N18 OIL LSLL
1 - 2" NPS CL150 RFWN
N19 Alternate Drain
1 - 3" NPS CL150 RFLWN
M1 Manway
1 - 20" NPS CL150 RFLWN c/w Blind & Davit arm\
FT1 Firetube
1 - 28" x 56" Nom Shop built c/w Blind
2. INSTRUMENTATION
LC -100/101
2 NORRISEAL 1001A LEVEL CONTROLLERS
Model# 1001A
2" NPT, Sour Service
L.H. or R.H. Mount, Direct
Snap Acting or Throttle
C/w 1.66" x 12" Stainless Steel Displacer
LCV-100
1 KIMRAY 425 FMT LIQUID CONTROL VALVE
Model 425 FMT
4" CL150 RF Process Connection
Sour Service
Pt# EYMS6V
LCV-101
1 KIMRAY 325 FMT LIQUID CONTROL VALVE
Model 325 FMT
3" CL150 RF
Sour Service
Pt# EYIS6V
LG-100/101
2 QUALITY OR EQUAL LEVEL GAUGES
One (1) Q48T20 Transparent½" NPT, Visual Length 52", Sour Service
One (1) Q39T20 Transparent½" NPT, Visual Length 40-7/8", Sour Service
c/w Model 330J-NE Gauge Valves, %u00BE" x ½" NPT
LSHH-100/LSLL-100
2 L81 ELECTRIC LEVEL SWITCHES
Model: L-81-3V3D(DorR)0N8H
FC-100/FC-101
2 C81 FLANGED FLOAT CHAMBERS
Model: C81-HT01091TC
LG-102
1 QUALITY OR EQUAL LEVEL GAUGE
Q27T20 Transparent½" NPT, Visual Length 22", Sweet Service
PSV-100
1 CROSBY PRESSURE RELIEF VALVE
Model:3K4JOS-E15J
JOS Standard Trim 316SS Nozzle and Disc
3" CL150RF x 4" CL150RF
K Orifice, WCC Body and Bonnet / Chrome Steel Spring w/ Rain Cap
PI-100 1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
4" dia. Face x 1/2" NPT Bottom Mount End Connection
SS Case and Internals
0 to 100 Psig, Dual Scale
TI-100/TW-100 1 MASTER-TEMP 300 OR EQUAL TEMPERATURE GAUGE
1/2" NPT Back Connection
3" Dial, 9" Stem
-40 to 160%u00B0F Range - Dual Scale
c/w ½" FNPT x %u00BE" MNPT x 9.25" OAL, 7.5" U, 316 SST Thermowell
ANO-100-02 3 ANODES
3" x 22" 17# Aluminum Anode
4" CL150 RF Connection
C/w Pigtail Wire without Shunt
3. SKID AND BUILDING SPECIFICATION
SK-100 1 SKID BASE, 11'- 0" W X 38'- 0" L
Main Skid Members - W12 x 26 #/ft
Vessel Support Members - W12 x 26 #/ft
Intermediate Members - C8 x 11.5 #/ft
Four (4) Lift Lugs
4. MANUAL VALVES
2- 4" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
3- 3" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
3- 2" CL150 RF RP, FUSION or Equal Ball Valve, NACE Service
6- 1" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
5- %u00BE" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
2- ½" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
5- %u00BC" CL2000 NPT RP, MAS or Equal Ball Valve, NACE Service
1- 4" CL150 RF, DHV or Equal Globe Valve, NACE Service
1- ½" CL6000 NPT Gaugetech or Equal Needle Valves, SS
11- %u00BC" CL6000 NPT Gaugetech or Equal Needle Valves, SS
5. INSTRUMENT AIR SYSTEM
PRV-300-302 3 CVS OR EQUAL 67CFR INSTRUMENT REGULATOR%u00BC" FNPT Connections
Sweet Service Trim
250 Psig MAWP
0 to 35Psig Spring Range, Tapped Bonnet
6. FUEL GAS SYSTEM
V-200 1 8" OD X 30" OAL 150 PSI MAWP FUEL GAS SCRUBBER
Mechanical HLSD (Reduces Outlet to 1" NPT)
1/16" Corrosion Allowance
-20/650%u00B0F Design Temperature
Registered in Alberta, BC, Sask. & Manitoba
PSV-202/RC-202 1 MERCER PRESSURE RELIEF VALVE
Model 9100
1" NPT Inlet x 1" NPT Outlet
Sweet Service Trim, WCB Body"D" Orifice, 150 Psi Set Pressure
C/w Rain Cap
PI-200 1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
2.5" dia. Face x 1/4" NPT Bottom Mount End Connection
SS Case and Internals
0 to 200Psi, Dual Scale
7. ELECTRICAL
Electrical equipment is supplied and installed by others.
8. PACKAGING SPECIFICATIONS
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid individually
-Inlet is 8" CL150 flanged and welded at vessel
-Gas outlet is 6" CL150 flanged and welded and directed to skid edge as 3"
-Condensate outlet is 6" CL150 flanged and welded reduced to 4" for LCV and directed to skid edge
-Water outlet is 4" CL150 flanged and welded reduced to 3" for LCV and directed to skid edge
-Drain outlet is 3" CL150 flanged and welded and directed to skid edge
9. MATERIAL SPECIFICATIONS
Pressure Vessels
Heads
SA-516-70N
Shell
SA-516-70N
Saddles
SA-36
Pipe
SA-106-Gr.B SMLS
Flanges
SA-105N
Weld Fittings
SA-234-WPB
Threaded Piping
Pipe
SA-106-B
Threaded Fittings
SA-105N, CL3000
Welded Piping
Pipe
SA-106-B, Sch. 80 SMLS
Flanges
SA-105-N
Weld Fittings
SA-234-WPB
Threadolets and couplings
SA-105-N
Gaskets
1/8", 316SS, Graphoil Filled.
Bolting
SA-193-B7M, SA-194-2HM
Instrument Tubing
Tubing
316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings
SS, Hy-Lok
Ferrules
SS, Hy-Lok
* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.
10. TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels
Will be Hydrotested to at least 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping
Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels
RT-1
Piping
100 % x-ray
PWHT
Vessels
No
Piping
No
Other NDE
Ultrasonic Testing
No
Hardness Testing
Yes, Piping 10%
Magnetic Particle Testing
No
11. PAINT AND COATING SPECIFICATIONS
Piping External Surface Preparation
SSPC-SP#6
Piping External Primer
one (1) coat Cloverdale Primer
Piping External Finish Paint
one (1) coat Cloverdale Grey
Internal Surface Preparation
SSPC-SP#5
Internal Coating
Devoe 253
12. DELIVERY
Package will be ready for shipping Twenty-One (21) to Twenty-Three (23) weeks from customer approved drawings, provided any long delivery items are released with your order. Delivery dependent on the current shop load. This schedule must be confirmed at time of award of contract.
13. OPTIONS
1.
Wiring of Burner Management System for Dual Burners
2.
Supply and Install Heating system
Supply and Install Firetube
One (1) FIRE TUBE
24" OD x 48' Total Length "U" Firetube c/w stack
3.00MM BTU/hr based on 10,000 BTU/hr/ft2
Sch XH (.500 thk) SA-106 Gr. B
N/A corrosion allowance
Five-piece miter
Installation Trolley
BURNER MANAGEMENT SYSTEM
BMS-100 1 PROFIRE 2100 BMS CONTROLLER
Combustion Safety Controller
LVL-200 1 KIMRAY ELECTRIC LEVEL SWITCH
2" NPT
C/w Manual Test
FABS-100 1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.0MM BTU/hr to fit 24" firetube
C/w Millstream Burners
C/w Secondary Control Plate, adjustable shutter
TCV-101 1 KIMRAY 1400 SMT MOTOR VALVE
1" NPT, ½" Orifice 10 Psi Spring
c/w Fisher I2P-100
SSV-101/02 2 ASCO SOLENOID VALVES
24 volts, 1" NPT connections
SSV-501 1 ASCO SOLENOID VALVE
24 volts, 1/4" NPT connections, 2 Way
SRV-501 1 SPEED RESTRICTOR VALVE %u00BC" NPT%u2003
PSHH-401/PSLL-201 2 UE HIGH / LOW PRESSURE SWITCHES
For Profire Burner System
(3 to 50 psi)
TSHH-101 1 ELECTRIC TEMPERATURE SENSORS
Wika TC-10 Dual Process Head Type K Thermocouple
3/8" Bore X 11.5"
C/w %u00BE" NPT X 11.5" Stem, stainless steel thermowell
PI-101-501/PI-502 6 PRESSURE GAUGES
Liquid fill
2 1/2" dia. face x 1/4" NPT end connection
Two (2) 0 to 15 psig range, dual Scale
Four (4) 0 to 30 psig range, dual Scale
PRV-101 1 FISHER OR EQUAL MODEL 627R REGULATOR
1" NPT end connections
Steel Body construction
5 to 20 psig spring range
1/2" orifice
PRV-301/PRV-501 2 FISHER 67CFR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 0 to 35 psig spring range
BMS Manual Valves
1 1" CL3000 NPT Alta Y-Strainer LF2
2 1" NPT Neo Ball Valves, SST
2 ½" NPT Neo Ball Valves, SST
3 %u00BC" NPT Neo Ball Valves, SST
Please Add: Three (3) to Four (4) Weeks to Delivery