Design Basis:
Ambient Temperature (avg range) 
 Outdoors: 
 -14.5 deg C to +34.2 deg C
Installation 
 Indoors - Worst Case +34.2 deg C
Area Classification:
 General Area Classification
Relative Humidity:
 99% (worst case)
Site Elevation & Atmospheric Pressure 
 4,366 fasl (13.51 psia)

Compressed air Delivered at Skid Edge 
(per 10 hp Kaishan compressor, after SPX Hankison Dryer)
Selected Compressor Flow & Pressure:
 39.9 acfm* @ 115 psig
Flow Corrected for Site Conditions: 
 29.8 scfm @ 125 psig
IA Skid Edge Pressure Required:
 100 psig
Specified Heatless Dryer Purge Flow:
 -7.2 cfm average
Required Skid Edge Flow (1x) 100% Comp 
 18 scfm @ 100 psig @ -40 deg C PDP
Provided Instrument Air @ Skid Edge:
 22.6 scfm @ 100-120 psig @ -40 deg C PDP**
Notes:
*Flow rated per CAGI/Pneurop/ISO 1217:Annex C site conditions
**Flow corrected for site conditions, after dryer purge, one compressor running and 2nd in standby only.

ISO 8573.1 Air Quality Delivered at Skid Edge
per: https://nanodryersales.com/training.php 
Contaminant ISO 8573.1 Class:
Particulates: 1
Water: 2
Oil: 1

PACKAGE DESCRIPTION
TWO (2) - 15hp Base Mounted Belt Drive Rotary Screw Compressors
Make: 
 Kaishan
Model: 
 KRSB-10-115
Rated Capacity: 
 39.9 acfm @ 115 psig
Max Pressure: 
 125 psig
Electrical Supply: 
 208-230/460V/3Ph/60Hz
Motor Power: 
 10hp
Dimensions 15hp: 
 40" (L) x 26" (W) x 42" (H)
Weight: 
 774 lbs
Noise Level: 
 71 dB(A)
Outlet Connection: 
 3/4" NPT

Key Features:
5-Year Warranty on 
 Air End
 Motor
 Controller
 Oil Cooler when using genuine KCA maintenance and service parts
Cabinet enclosure for quiet operation
TEFC (IP54) Electric Motor for protection in dirty environments
WYE Delta Soft Starter to reduce in-rush current
Spin on separator elements for ease of service
Automatic Belt Tensioning
316 Stainless Steel Control Tubing

Digital Control Panel Monitors and Controls Key Compressor Functions:
Protects compressor in the event of a fault
Provides service required alert
Sequencing of up to 16 compressors
External monitoring via RS 485 interface

ONE (1) Wet Air Receiver: 120 US gallon Vertical model (by SPVG)
Part Number:
 A10049-FF
Capacity: 
 120 gallons
Max. Pressure: 
 200 psig
Dimensions: 
 24" (D) x 75" (OAH)
Weight: 
 275 lbs

Features:
Standard Commercial Pressure Vessel, CRN rated for use in all Provinces
Jorc POD-TD Mechanical zero-air-loss drain
Glycerine filled 2-1/2" pressure gauge
Safety relief valve sized for (2x) 100% compressors (fire case)
Painted to match the equipment

Quantity of (1) set of pre & after filters with elements, gauges and drains
Make:
 SPX Hankison
Part Number: 
 F04-HF-DP1 & F04-PF-DP1
Capacity Each: 
 50 scfm @ 100 psig
Connection Size: 
 1/2" NPTF
Particle Removal: 
 0.01 Micron / 1 micron
Max. Residual Oil: 
 >.01 ppm
Max. Pressure: 216 psig
Initial delta p: 
 1.5 psig each.
Dimensions EACH: 
 4.5" (W) x 9.9" (L)
Weight EACH: 
 1.9 lbs

Comes With:
High efficiency filter element
Internal mechanical float drain
Electrophoretic E-Coating internally, to protect housing from corrosion.
Differential pressure indicator (incidence type)
CRN registered

ONE (1) SPX Hankison Heatless Floor Mounted Desiccant Air Dryer
Make: SPX Hankison
Model: HSHD-40
Actual Capacity: 
 40 cfm @ 100 psig
Max. Pressure: 
 216 psig
Electrical Supply: 
 115V/1Ph/60Hz
Dimensions: 
 49" H x 16" W x 8" D
Weight: 1
 180 lbs
Outlet Dewpoint: 
 -40 deg C
Outlet Connection:
 1/2" NPT

Comes With:
Includes mounted pre and after filters (see Section 2.3)
8 minute cycle time @ -40C PDP
Extruded aluminum towers eliminate the threat of cyclic fatigue
Minimum purge air useage saves energy
Non lubricated soft-seated control valves
Heavy duty purge exhaust mufflers
Electronic controls monitor status and operation
Powder coated cabinet for long term durability
Large diameter external mufflers for ease of maintenance and silenced purge

Skid Details: 9' x 14' Foundational Steel Skid
Steel Fabricated skid with 1/4" checker plate flooring, welded to the skid cross members.
Engineered for Pile Load
Engineered Steel frame main & cross members
Four Cold Temp Lifting Lugs, 100% MPI NDE for load.
SP3 Surface Preparation c/w Industrial Enamel Top Coat (2 coats)
Skid floor includes 18" x 18" grated drain sump for washdown, c/w ball-valve to exterior for drain
Entire underside of Skid spray-foam insulated to R12 with closed cell urethane insulation

Self-Framer Building Details: 
 14' Long x 9' Wide x 9' Inside Low Eave Building (4:12 Slope)
Pre-Engineered Self-Framer building includes the following:
 Exterior Roof & Walls shall be pre-painted to Standard Color Palette
 Door, eaves and trims shall be pre-painted to Standard Color Palette
 1 - 22 Ga. Pre-Painted Self-Framing Steel Walls and Roof
 22 Ga. Pre-Painted Self-Framing Standing Rib Roof Panels
 22 Ga. Pre-Painted Steel Flashings and Trim
 24 Ga. Fluted White Aluminum Liner (interior) for maximum reflectivity.
 R20 6" Batt Insulation in the Roof, with 6 mil vapor barrier.
 R12 4" Batt Insulation in the Walls, with 6 mil vapor barrier.
 1 @ 3' W x 7'H 16 Ga. R12 Insulated Polyurethane core man door, c/w 
  16 gauge expandable door frame, check chain, panic hardware, 
  24" x 24" HWG window and lockset
1 @ 18 Ga. Man Door Canopy
1 @ 60" x 60" gravity intake air louvre c/w flange frame and 22 ga. storm hood with bug screen
1 @ 16" 120V/1PH/60Hz General Purpose thermostatically actuated exhaust fan c/w 
  Back Draft Damper and 22 Ga. storm hood 
  (ships loose for field mounting) - for summer temperatures.
2 @ 14'0" Full length eavestroughs c/w 
  downspouts and elbows
2 @ 14'0" Long continuous ice rakes
2 @ Engineered fall protection clips included
P. Eng. Stamped Drawings and Certificate of Design and Manufacturing in Conformance with the NBC, 2019 Included
Stainless Steel Nameplate with CSA approval decal affixed to door by stainless steel rivets

Piping Package Details (Instrument Air and Condensate)
Compressors connected to 1" Sch 80 CS main (AA1 Pipe Class) via 3/4" x 12" CRN approved braided flex hoses, with isolation valves for service.
Compressed Air Lines built to ASME B31.3 using SCH 80 CS.
Header run to common wet tank, with ball valves for removal and isolation from the system at time of inspection per CSA B37.3
3-valve bypass provided around entire assembly of (1) pre-filter, (1) dryer, and (1) after-filter.
Instrument Air line run to skid edge and discharge through the wall (terminated in 1" RF ANSI Flange).
Condensate drain lines (stainless 1/2" tube) run from the wet air tank and the pre-filter drain port to remove condensed water. 
Oily Condensate may be plumbed to skid edge and discharged through wall
(Base Option), does not comply to Alberta / BC/ SK Environmental Regulations.
Optionally, Condensate plumbed to the Nano SEP 120ST Condensate Separator, for disposal of clean condensate at skid edge.
Single female quick-connect supplied on the wet air receiver for service air connection/test port within the compressor building.

Fresh air exchange system engineered for local conditions and running equipment
Removable filters fit over clean air intake. 
Filters are washable horsehair type, for economical replacement.
Compressors discharge heated exhaust air directly into the building.
Building protected from overheating via a properly sized, thermostatically controlled exhaust fan
Ceiling mounted Ouellette or Caloritech electric heater, sized to maintain min. +10C for equipment and
personnel down to -35C ambient (worst-case outdoor) temps, when compressor(s) are not in operation

Electrical Installation of Components
Supply and install (2) fused disconnect switches for isolating compressor power (___V/3ph).
Supply and install (1) fused disconnect switch for isolating IA heater power (____V/3ph)
Wire to compressors and heater to be run through rigid aluminum conduit secured to walls.
Run of cable within conduit to all 120 Volt light fixtures (2 inside, 1 outside), thermostat, and exhaust fan.
Supply and install of light switch.
Power supply (120V/1/60) to dryer.
Supply and install of (2) 120 Volt electrical outlets along walls of compressor room for convenience.
Supply and install of 100W outdoor safety light by exterior door.
Supply and install of (2) 4 ft LED light fixtures on ceiling of the compressor room, for ease of service
Supply and install of ____V NEMA 4X Splitter on outside of building.
Supply and install of ____V-120V transformer, to accommodate single Volt supply power for lights / outlets.

Standard Documentation Package (Automatically included - VDRL conformance likewise available)
Package GA (IFA, IFC, max 2 revisions) - to be provided within 4 weeks of order
Certified dimensional outline drawing (provided with GA)
Package P&ID / Package Flow Diagram 
- to be provided within 4 weeks of order
Equipment Datasheets (will provide as-builts)
Fabrication Drawings (IFA and as-builts)
Quality Assurance and Inspection Test Plan (signed)
3D Model of Package (prepared in SolidWorks 3D)
Detailed Production Schedule
Detailed Equipment Drawings
Shipping Dimensions and Weights
Lift Drawings
Foundation Load Drawing (Pile Load) with mounting points
Building Drawings
Electrical Drawings

Production Schedule:
1. GA and P&ID: 20 days from PO, deposit
2. Construction: starts A.R.A.D (After Receipt of Dwg Approval, i.e. not order or payment):
   a.,: Skid and mounting of compressors and dryer (both in stock, subject to prior sale): 6 wks a.r.a.d.
   b.: Building shortly after a.
   c.: piping and electrical: shortly after b.
   d.: CSA approval: expected in week 8 a.r.a.d., post item c. cleanup

Loading onto your land conveyance is included. Shipping by others.

Warranties:
Standard: 12 months from date of completion
Extended option:
1) Kaishan Compressors: 
Five Year parts and labor warranty on the airend, five year warranty on the motor, controller & coolers when serviced per manufacturers directions and commissioned by authorized service technicians.
2) SPX Hankison Dryer: 
Complete 1 year parts and labor warranty when serviced per manufacturer's directions and commissioned by our authorized service technicians, extendable to 5 Years with the purchase of annual maintenance kits.

OPTIONS:
1
ONE (1) Optional Condensate Separation & Disposal System (supplied and installed)
Make:
 Nano
Model: 
 Sep 120ST
Capacity: 
 120 cfm
Dimensions: 
 11.1" (W) x 25.8" (H) x 13.6" (D)
Weight: 
 7.9 lbs.
Inlet Connections: 
 1/2" x 4
Outlet Connection: 
 3/4" x 1
Comes With:
Multiple Inlet Adapter (for multiple condensate feed connections)
Automatic Strainer System to Separate Oil from Water
Water Can Discharge to Drain and Oil Can Be Collected for Disposal
Oil Disposal Costs Greatly Reduced

2.
One (1) Optional Flow / Pressure Meter to Monitor Realtime Output and Consumption
Make: 
 VP Flowscope
Model: 
 VPS.R250.M100.D11
Standard Range: 
 0.54 - 150 scfm
Max. Pressure: 
 250 psig
Accuracy: 

 +/- 0.5% fss
Power Required: 
 100-200mA @ 12-24 VAC
Sized for: 
 1" pipe

Features:
Anodized aluminum body, silicon, epoxy and glass sensor
4-20mA data output
RS485 (Modbus RTU) output
Mini USB interface for configuration
Backlit liquid crystal display
2 million data point memory

Delivery:
Major components are stock, subject to prior sale
Alternate available with 575V at same price
Packaging for cold weather conditions is typically 6-8 wks a.r.a.d.

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Instrument Air skid
Engineered to supply 30 cfm in normal operation
Capable of handling sustained peak demands (63 cfm) for up to 30 minutes with metered storage. 
With this proposal, we are including a 400 USG -50F cold rated tank to be installed on the skid extension provided exterior to the building
Skid extension doubles as a platform for a future, customer free- issued generator.
This includes the use of Steel Self Framer buildings in a Galvalum + 1 std. color scheme. 

Included are the following features:
1) Catalytic heater
2) Smoke Detector
3) NET Safety LEL Detector (with options to add NET Safety H2S detection)
4) Cable Tray in place of RA Conduit for cost savings.
5) Hylok tubing with an option to upgrade to Swagelok.
6) Custom Documentation Submittal (shown as an option)
7) Option to Install of Client Free-Issued Flow meter (FOX model)
8) Option to substitute NET Safety LEL Detector for General Monitor LEL Detector.

Building Skid: 
84" x 108" Checkerplate (insulated to R30)

Outrigger Skid: 
48" x 84" Open steel (no grating)
Customer to confirm skid extension compatibility with generator type and configuration at drawing stage.
Current design will hold up to 800 lb Genset system.

Enclosure Type: 
Full steel self-framer building c/w gable style roof

Insulation: 
R20 roof / R12 walls c/w 6mm poly vapor barrier
R20 under skid
Doors: (1) Double man door c/w IWG window

Ventilation: 
Gravity louvre with rain hood, bug screen

Heater: 
Catadyne model W1248-111211

Exhaust fan: 
8" axial fan for removal of radiant heat

Dryer Type: 
60 cfm rated heatless Desiccant Dryer (Trident)
Electrical: See below
Piping: See below
Drawings: See below


Package Description:
We propose to provide OilPro with a complete Skid
 skid complete with 4x permanent lifting lugs)
 steel self-framer building package built around
 FS Curtis Duplex 10hp Reciprocating Compressor (CA10)
 mounted on their common 120 USG horizontal wet air receiver,
 feeding a Trident Dryspell +60 heatless desiccant dryer 
 (c/w Trident T250 Clearspell pre and after filters), 
 in turn feeding an outdoor mounted, 
 CRN- approved to -50F ambient, 
 400 USG Dry Air Receiver (MWP 165 psig) with regulated output.

Electrical Supply & Install (Steel Self Framer):
• Supply and install of 10HP Duplex IA Package Power
• Connection provided to accommodate field installation of a Genset (OilPro to free issue).
• Connection of (1) NEMA 1 indoor LED light and (1) NEMA 3R outdoor light c/w photocell
• Connection of (1) NEMA 1 light switch
• Connection of 8" exhaust fan.

Supply and Install of:
• (1) Duplex FS Curtis CA10 Compressor
• (1) Trident Dryspell +60 Heatless Desiccant Dryer c/w pre and after filters
• (1) Package flow meter (CDI model)
• (1) ESD button with shroud
• (1) Pressure transmitter
• (1) Net Safety M21-A-A gas detector
• (1) Smoke Detector
• All Cable and Cable Tray
• All Electrical Lamacoids

Tubing
• Cabinet package compressed air piping done in 1" 316SS tubing c/w Hylok fittings
 (Swagelok is available for an adder), 
 flex hose for vibration isolation from the reciprocating compressor to the system air main.

Basic Drawings & Documentation
• General Arrangement Drawing (includes OEM equipment drawings)
• P&ID Drawing c/w Line List.
• Equipment O&M Manuals
• Electric Block Diagram
• Vessel U1A form
• SPE-1000 inspection and approval

Optional Adders & Deducts
1) Substitute NET Safety LEL Monitor for General Monitors version
2) ADD NET Safety H2S Monitor
3) ADD install of client free-issued FOX thermal dispersion flow meter
4) Custom Documentation Adder
5) Package Expediting Fee (any deliveries less than 8 weeks ARD)
6) ADD Battery backup to NEMA 1 4ft Interior LED Light fixture
7) ADD General Monitor Fire Detector
8) Deduct (Standard) CDI 5100 Flowmeter
9) Substitute Quoted Hylok for Swagelok
10) Add supplied 45kW Natural Gas Generator
Please add: free issued by customer

 

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Powerex Simplex Vertical Tank Mount compressor, 
 Skid Mounted with Air Treatment

Engineered Skid: 
 40" x 36" Open steel c/w forklift pockets

Prep and Paint: 
 Per standard paint specifications

Compressor: 
 Powerex model STS0503V 
 (208V/3ph model)

Supplied Vessel: 
 80 USG, Vertical orientation

Dryer: 
 Skid mounted Nano model NDL-040F c/w pre-filter

Electrical: 
 (1) Mag starter panel
  mounted and wired
Piping: 
 1/2" stainless steel tubing c/w 
  3-valve bypass*

Drawings: 
 included

Package Description:
 Skid Mounted Powerex STS0503V compressor c/w mag starter 
 Optional:
 Provide a mounted and piped Nano model NDL-040F dryer c/w 
  pre-filter and built-in after filter
  3-valve bypass to allow for ease of element and desiccant services.

Compressor:
 (1) Powerex model STS0503V compressor
 rated for 15.2 scfm @ 100 psig. 
 Unit comes tank mounted on an 80 USG vertical air receiver
 includes both a mounted and wired 208V/3ph/60hz mag starter and 
 a 115V electric auto drain.

Open Frame Skid:
Skid sized at 40" x 36" with sufficient height to permit the insertion of forklift pockets for ease of offload on site.
 o Skid to be engineered for minimal deflection at lift (tank empty)
 o Skid to have cross members for adequate securing of the vessel and the dryer (if selected)
 o Skid prepped and painted
 o Mounting points for compressor vessel and dryer to include vibration isolators for travel in transport.

Piping through Dryer and Filter:
 o Compressor vessel tied to header via 1/2" stainless steel braided flex hose (c/w Canadian Registration Number) for vibration isolation
 o Header to be run to three-valve bypass around skid mounted Nano NDL-040F modular heatless desiccant dryer c/w 
  Nano .01 micron coalescing pre-filter and 
  built in 5 micron after-filter.
 o Air line terminated in 1/2" FNPT connection at skid edge from dryer discharge

Standard Drawings & Documentation
 o General Arrangement Drawing (includes OEM equipment drawings)
 o P&ID Drawing c/w Line List.
 o Lift Drawing
 o Equipment O&M Manual for compressor and dryer and filter
 o Vessel ASME U1A data forms

Options available:
1. Substitute ATS model HSU 14 for Nano NDL-40F
See detail below
2.
Loose Ship either ATS or Nano dryer and filters

Details on ATS Dryer Option
ATS Dryer Option: Quantity of (1) pre-filter with element, gauge and drain
Make: ATS Gold Series
Part Number: FGU-20 H
Capacity Each: 20 cfm @ 100 psig
Connection Size: 1/2" NPTF
Particle Removal: .01 micron
Max. Residual Oil: >.01 ppm
Max. Pressure: 225 psig
Initial %u0394p: 1.0 psig
Dimensions EACH: 3.8" (W) x 8.2" (L)
Weight EACH: 2 lbs

Features:
- High efficiency filter element
- Float drain for purge on demand savings
- Differential pressure incidence gauges, to monitor delta p.

ATS Dryer Option - Modular Heatless Desiccant Air Dryer
Make: ATS
Model: HSU-14
Design Capacity: 14 scfm @ 100 psig
Max. Working Pressure: 232 psig
Design Dew Point: -40 deg C
Pressure Drop @ rated load: 4 psig
Electrical Supply: 120V/1ph/60Hz
Connection Size: 3/8" NPT
Dimensions: 10.6" (W) x 5.5" (D) x 26" (H)
Weight: 28 lbs.

Features:
- Standard One year warranty
- Timer controlled shifting from dry to regen modes on desiccant towers
- Dryer includes pre-filter noted above
- CRN Registered design approved for use in Canada
- If this option is selected, dryer to be mounted on stand for support

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