
IA-10HP MOTOR-39.9 ACFM
Design Basis:
Ambient Temperature (avg range)
Outdoors:
-14.5 deg C to +34.2 deg C
Installation
Indoors - Worst Case +34.2 deg C
Area Classification:
General Areation
Relative Humidity:
99% (worst case)
Site Elevation & Atmospheric Pressure
4,366 fasl (13.51 psia)
Compressed air Delivered at Skid Edge
(per 10 hp Kaishan compressor, after SPX Hankison Dryer)
Selected Compressor Flow & Pressure:
39.9 acfm* @ 115 psig
Flow Corrected for Site Conditions:
29.8 scfm @ 125 psig
IA Skid Edge Pressure Required:
100 psig
Specified Heatless Dryer Purge Flow:
-7.2 cfm average
Required Skid Edge Flow (1x) 100% Comp
18 scfm @ 100 psig @ -40 deg C PDP
Provided Instrument Air @ Skid Edge:
22.6 scfm @ 100-120 psig @ -40 deg C PDP**
Notes:
*Flow rated per CAGI/Pneurop/ISO 1217:Annex C site conditions
**Flow corrected for site conditions, after dryer purge, one compressor running and 2nd in standby only.
ISO 8573.1 Air Quality Delivered at Skid Edge
per: https://nanodryersales.com/training.php
Contaminant ISO 8573.1 Class:
Particulates: 1
Water: 2
Oil: 1
PACKAGE DESCRIPTION
TWO (2) - 15hp Base Mounted Belt Drive Rotary Screw Compressors
Make:
Kaishan
Model:
KRSB-10-115
Rated Capacity:
39.9 acfm @ 115 psig
Max Pressure:
125 psig
Electrical Supply:
208-230/460V/3Ph/60Hz
Motor Power:
10hp
Dimensions 15hp:
40" (L) x 26" (W) x 42" (H)
Weight:
774 lbs
Noise Level:
71 dB(A)
Outlet Connection:
3/4" NPT
Key Features:
5-Year Warranty on
Air End
Motor
Controller
Oil Cooler when using genuine KCA maintenance and service parts
Cabinet enclosure for quiet operation
TEFC (IP54) Electric Motor for protection in dirty environments
WYE Delta Soft Starter to reduce in-rush current
Spin on separator elements for ease of service
Automatic Belt Tensioning
316 Stainless Steel Control Tubing
Digital Control Panel Monitors and Controls Key Compressor Functions:
Protects compressor in the event of a fault
Provides service required alert
Sequencing of up to 16 compressors
External monitoring via RS 485 interface
ONE (1) Wet Air Receiver: 120 US gallon Vertical model (by SPVG)
Part Number:
A10049-FF
Capacity:
120 gallons
Max. Pressure:
200 psig
Dimensions:
24" (D) x 75" (OAH)
Weight:
275 lbs
Features:
Standard Commercial Pressure Vessel, CRN rated for use in all Provinces
Jorc POD-TD Mechanical zero-air-loss drain
Glycerine filled 2-1/2" pressure gauge
Safety relief valve sized for (2x) 100% compressors (fire case)
Painted to match the equipment
Quantity of (1) set of pre & after filters with elements, gauges and drains
Make:
SPX Hankison
Part Number:
F04-HF-DP1 & F04-PF-DP1
Capacity Each:
50 scfm @ 100 psig
Connection Size:
1/2" NPTF
Particle Removal:
0.01 Micron / 1 micron
Max. Residual Oil:
>.01 ppm
Max. Pressure: 216 psig
Initial delta p:
1.5 psig each.
Dimensions EACH:
4.5" (W) x 9.9" (L)
Weight EACH:
1.9 lbs
Comes With:
High efficiency filter element
Internal mechanical float drain
Electrophoretic E-Coating internally, to protect housing from corrosion.
Differential pressure indicator (incidence type)
CRN registered
ONE (1) SPX Hankison Heatless Floor Mounted Desiccant Air Dryer
Make: SPX Hankison
Model: HSHD-40
Actual Capacity:
40 cfm @ 100 psig
Max. Pressure:
216 psig
Electrical Supply:
115V/1Ph/60Hz
Dimensions:
49" H x 16" W x 8" D
Weight: 1
180 lbs
Outlet Dewpoint:
-40 deg C
Outlet Connection:
1/2" NPT
Comes With:
Includes mounted pre and after filters (see Section 2.3)
8 minute cycle time @ -40C PDP
Extruded aluminum towers eliminate the threat of cyclic fatigue
Minimum purge air useage saves energy
Non lubricated soft-seated control valves
Heavy duty purge exhaust mufflers
Electronic controls monitor status and operation
Powder coated cabinet for long term durability
Large diameter external mufflers for ease of maintenance and silenced purge
Skid Details: 9' x 14' Foundational Steel Skid
Steel Fabricated skid with 1/4" checker plate flooring, welded to the skid cross members.
Engineered for Pile Load
Engineered Steel frame main & cross members
Four Cold Temp Lifting Lugs, 100% MPI NDE for load.
SP3 Surface Preparation c/w Industrial Enamel Top Coat (2 coats)
Skid floor includes 18" x 18" grated drain sump for washdown, c/w ball-valve to exterior for drain
Entire underside of Skid spray-foam insulated to R12 with closed cell urethane insulation
Self-Framer Building Details:
14' Long x 9' Wide x 9' Inside Low Eave Building (4:12 Slope)
Pre-Engineered Self-Framer building includes the following:
Exterior Roof & Walls shall be pre-painted to Standard Color Palette
Door, eaves and trims shall be pre-painted to Standard Color Palette
1 - 22 Ga. Pre-Painted Self-Framing Steel Walls and Roof
22 Ga. Pre-Painted Self-Framing Standing Rib Roof Panels
22 Ga. Pre-Painted Steel Flashings and Trim
24 Ga. Fluted White Aluminum Liner (interior) for maximum reflectivity.
R20 6" Batt Insulation in the Roof, with 6 mil vapor barrier.
R12 4" Batt Insulation in the Walls, with 6 mil vapor barrier.
1 @ 3' W x 7'H 16 Ga. R12 Insulated Polyurethane core man door, c/w
16 gauge expandable door frame, check chain, panic hardware,
24" x 24" HWG window and lockset
1 @ 18 Ga. Man Door Canopy
1 @ 60" x 60" gravity intake air louvre c/w flange frame and 22 ga. storm hood with bug screen
1 @ 16" 120V/1PH/60Hz General Purpose thermostatically actuated exhaust fan c/w
Back Draft Damper and 22 Ga. storm hood
(ships loose for field mounting) - for summer temperatures.
2 @ 14'0" Full length eavestroughs c/w
downspouts and elbows
2 @ 14'0" Long continuous ice rakes
2 @ Engineered fall protection clips included
P. Eng. Stamped Drawings and Certificate of Design and Manufacturing in Conformance with the NBC, 2019 Included
Stainless Steel Nameplate with CSA approval decal affixed to door by stainless steel rivets
Piping Package Details (Instrument Air and Condensate)
Compressors connected to 1" Sch 80 CS main (AA1 Pipe Class) via 3/4" x 12" CRN approved braided flex hoses, with isolation valves for service.
Compressed Air Lines built to ASME B31.3 using SCH 80 CS.
Header run to common wet tank, with ball valves for removal and isolation from the system at time of inspection per CSA B37.3
3-valve bypass provided around entire assembly of (1) pre-filter, (1) dryer, and (1) after-filter.
Instrument Air line run to skid edge and discharge through the wall (terminated in 1" RF ANSI Flange).
Condensate drain lines (stainless 1/2" tube) run from the wet air tank and the pre-filter drain port to remove condensed water.
Oily Condensate may be plumbed to skid edge and discharged through wall
(Base Option), does not comply to Alberta / BC/ SK Environmental Regulations.
Optionally, Condensate plumbed to the Nano SEP 120ST Condensate Separator, for disposal of clean condensate at skid edge.
Single female quick-connect supplied on the wet air receiver for service air connection/test port within the compressor building.
Fresh air exchange system engineered for local conditions and running equipment
Removable filters fit over clean air intake.
Filters are washable horsehair type, for economical replacement.
Compressors discharge heated exhaust air directly into the building.
Building protected from overheating via a properly sized, thermostatically controlled exhaust fan
Ceiling mounted Ouellette or Caloritech electric heater, sized to maintain min. +10C for equipment and
personnel down to -35C ambient (worst-case outdoor) temps, when compressor(s) are not in operation
Electrical Installation of Components
Supply and install (2) fused disconnect switches for isolating compressor power (___V/3ph).
Supply and install (1) fused disconnect switch for isolating IA heater power (____V/3ph)
Wire to compressors and heater to be run through rigid aluminum conduit secured to walls.
Run of cable within conduit to all 120 Volt light fixtures (2 inside, 1 outside), thermostat, and exhaust fan.
Supply and install of light switch.
Power supply (120V/1/60) to dryer.
Supply and install of (2) 120 Volt electrical outlets along walls of compressor room for convenience.
Supply and install of 100W outdoor safety light by exterior door.
Supply and install of (2) 4 ft LED light fixtures on ceiling of the compressor room, for ease of service
Supply and install of ____V NEMA 4X Splitter on outside of building.
Supply and install of ____V-120V transformer, to accommodate single Volt supply power for lights / outlets.
Standard Documentation Package (Automatically included - VDRL conformance likewise available)
Package GA (IFA, IFC, max 2 revisions)
- to be provided within 4 weeks of order
Certified dimensional outline drawing (provided with GA)
Package P&ID / Package Flow Diagram
- to be provided within 4 weeks of order
Equipment Datasheets (will provide as-builts)
Fabrication Drawings (IFA and as-builts)
Quality Assurance and Inspection Test Plan (signed)
3D Model of Package (prepared in SolidWorks 3D)
Detailed Production Schedule
Detailed Equipment Drawings
Shipping Dimensions and Weights
Lift Drawings
Foundation Load Drawing (Pile Load) with mounting points
Building Drawings
Electrical Drawings
Production Schedule:
1. GA and P&ID: 20 days from PO, deposit
2. Construction: starts A.R.A.D (After Receipt of Dwg Approval, i.e. not order or payment):
a.,: Skid and mounting of compressors and dryer (both in stock, subject to prior sale): 6 wks a.r.a.d.
b.: Building shortly after a.
c.: piping and electrical: shortly after b.
d.: CSA approval: expected in week 8 a.r.a.d., post item c. cleanup
Loading onto your land conveyance is included. Shipping by others.
Warranties:
Standard: 12 months from date of completion
Extended option:
1) Kaishan Compressors:
Five Year parts and labor warranty on the airend, five year warranty on the motor, controller & coolers when serviced per manufacturers directions and commissioned by authorized service technicians.
2) SPX Hankison Dryer:
Complete 1 year parts and labor warranty when serviced per manufacturer's directions and commissioned by our authorized service technicians, extendable to 5 Years with the purchase of annual maintenance kits.
OPTIONS:
1
ONE (1) Optional Condensate Separation & Disposal System (supplied and installed)
Make:
Nano
Model:
Sep 120ST
Capacity:
120 cfm
Dimensions:
11.1" (W) x 25.8" (H) x 13.6" (D)
Weight:
7.9 lbs.
Inlet Connections:
1/2" x 4
Outlet Connection:
3/4" x 1
Comes With:
Multiple Inlet Adapter (for multiple condensate feed connections)
Automatic Strainer System to Separate Oil from Water
Water Can Discharge to Drain and Oil Can Be Collected for Disposal
Oil Disposal Costs Greatly Reduced
Please add $ 842.-
2.
One (1) Optional Flow / Pressure Meter to Monitor Realtime Output and Consumption
Make:
VP Flowscope
Model:
VPS.R250.M100.D11
Standard Range:
0.54 - 150 scfm
Max. Pressure:
250 psig
Accuracy:
+/- 0.5% fss
Power Required:
100-200mA @ 12-24 VAC
Sized for:
1" pipe
Features:
Anodized aluminum body, silicon, epoxy and glass sensor
4-20mA data output
RS485 (Modbus RTU) output
Mini USB interface for configuration
Backlit liquid crystal display
2 million data point memory
Please add $ 1,305.-
Delivery:
Components are stock, subject to prior sale
Alternate available with 575V at same price
Production Schedule of package as quoted: […]
Ambient Temperature (avg range)
Outdoors:
-14.5 deg C to +34.2 deg C
Installation
Indoors - Worst Case +34.2 deg C
Area Classification:
General Area Classification
Relative Humidity:
99% (worst case)
Site Elevation & Atmospheric Pressure
4,366 fasl (13.51 psia)
Compressed air Delivered at Skid Edge
(per 10 hp Kaishan compressor, after SPX Hankison Dryer)
Selected Compressor Flow & Pressure:
39.9 acfm* @ 115 psig
Flow Corrected for Site Conditions:
29.8 scfm @ 125 psig
IA Skid Edge Pressure Required:
100 psig
Specified Heatless Dryer Purge Flow:
-7.2 cfm average
Required Skid Edge Flow (1x) 100% Comp
18 scfm @ 100 psig @ -40 deg C PDP
Provided Instrument Air @ Skid Edge:
22.6 scfm @ 100-120 psig @ -40 deg C PDP**
Notes:
*Flow rated per CAGI/Pneurop/ISO 1217:Annex C site conditions
**Flow corrected for site conditions, after dryer purge, one compressor running and 2nd in standby only.
ISO 8573.1 Air Quality Delivered at Skid Edge
per: https://nanodryersales.com/training.php
Contaminant ISO 8573.1 Class:
Particulates: 1
Water: 2
Oil: 1
PACKAGE DESCRIPTION
TWO (2) - 15hp Base Mounted Belt Drive Rotary Screw Compressors
Make:
Kaishan
Model:
KRSB-10-115
Rated Capacity:
39.9 acfm @ 115 psig
Max Pressure:
125 psig
Electrical Supply:
208-230/460V/3Ph/60Hz
Motor Power:
10hp
Dimensions 15hp:
40" (L) x 26" (W) x 42" (H)
Weight:
774 lbs
Noise Level:
71 dB(A)
Outlet Connection:
3/4" NPT
Key Features:
5-Year Warranty on
Air End
Motor
Controller
Oil Cooler when using genuine KCA maintenance and service parts
Cabinet enclosure for quiet operation
TEFC (IP54) Electric Motor for protection in dirty environments
WYE Delta Soft Starter to reduce in-rush current
Spin on separator elements for ease of service
Automatic Belt Tensioning
316 Stainless Steel Control Tubing
Digital Control Panel Monitors and Controls Key Compressor Functions:
Protects compressor in the event of a fault
Provides service required alert
Sequencing of up to 16 compressors
External monitoring via RS 485 interface
ONE (1) Wet Air Receiver: 120 US gallon Vertical model (by SPVG)
Part Number:
A10049-FF
Capacity:
120 gallons
Max. Pressure:
200 psig
Dimensions:
24" (D) x 75" (OAH)
Weight:
275 lbs
Features:
Standard Commercial Pressure Vessel, CRN rated for use in all Provinces
Jorc POD-TD Mechanical zero-air-loss drain
Glycerine filled 2-1/2" pressure gauge
Safety relief valve sized for (2x) 100% compressors (fire case)
Painted to match the equipment
Quantity of (1) set of pre & after filters with elements, gauges and drains
Make:
SPX Hankison
Part Number:
F04-HF-DP1 & F04-PF-DP1
Capacity Each:
50 scfm @ 100 psig
Connection Size:
1/2" NPTF
Particle Removal:
0.01 Micron / 1 micron
Max. Residual Oil:
>.01 ppm
Max. Pressure: 216 psig
Initial delta p:
1.5 psig each.
Dimensions EACH:
4.5" (W) x 9.9" (L)
Weight EACH:
1.9 lbs
Comes With:
High efficiency filter element
Internal mechanical float drain
Electrophoretic E-Coating internally, to protect housing from corrosion.
Differential pressure indicator (incidence type)
CRN registered
ONE (1) SPX Hankison Heatless Floor Mounted Desiccant Air Dryer
Make: SPX Hankison
Model: HSHD-40
Actual Capacity:
40 cfm @ 100 psig
Max. Pressure:
216 psig
Electrical Supply:
115V/1Ph/60Hz
Dimensions:
49" H x 16" W x 8" D
Weight: 1
180 lbs
Outlet Dewpoint:
-40 deg C
Outlet Connection:
1/2" NPT
Comes With:
Includes mounted pre and after filters (see Section 2.3)
8 minute cycle time @ -40C PDP
Extruded aluminum towers eliminate the threat of cyclic fatigue
Minimum purge air useage saves energy
Non lubricated soft-seated control valves
Heavy duty purge exhaust mufflers
Electronic controls monitor status and operation
Powder coated cabinet for long term durability
Large diameter external mufflers for ease of maintenance and silenced purge
Skid Details: 9' x 14' Foundational Steel Skid
Steel Fabricated skid with 1/4" checker plate flooring, welded to the skid cross members.
Engineered for Pile Load
Engineered Steel frame main & cross members
Four Cold Temp Lifting Lugs, 100% MPI NDE for load.
SP3 Surface Preparation c/w Industrial Enamel Top Coat (2 coats)
Skid floor includes 18" x 18" grated drain sump for washdown, c/w ball-valve to exterior for drain
Entire underside of Skid spray-foam insulated to R12 with closed cell urethane insulation
Self-Framer Building Details:
14' Long x 9' Wide x 9' Inside Low Eave Building (4:12 Slope)
Pre-Engineered Self-Framer building includes the following:
Exterior Roof & Walls shall be pre-painted to Standard Color Palette
Door, eaves and trims shall be pre-painted to Standard Color Palette
1 - 22 Ga. Pre-Painted Self-Framing Steel Walls and Roof
22 Ga. Pre-Painted Self-Framing Standing Rib Roof Panels
22 Ga. Pre-Painted Steel Flashings and Trim
24 Ga. Fluted White Aluminum Liner (interior) for maximum reflectivity.
R20 6" Batt Insulation in the Roof, with 6 mil vapor barrier.
R12 4" Batt Insulation in the Walls, with 6 mil vapor barrier.
1 @ 3' W x 7'H 16 Ga. R12 Insulated Polyurethane core man door, c/w
16 gauge expandable door frame, check chain, panic hardware,
24" x 24" HWG window and lockset
1 @ 18 Ga. Man Door Canopy
1 @ 60" x 60" gravity intake air louvre c/w flange frame and 22 ga. storm hood with bug screen
1 @ 16" 120V/1PH/60Hz General Purpose thermostatically actuated exhaust fan c/w
Back Draft Damper and 22 Ga. storm hood
(ships loose for field mounting) - for summer temperatures.
2 @ 14'0" Full length eavestroughs c/w
downspouts and elbows
2 @ 14'0" Long continuous ice rakes
2 @ Engineered fall protection clips included
P. Eng. Stamped Drawings and Certificate of Design and Manufacturing in Conformance with the NBC, 2019 Included
Stainless Steel Nameplate with CSA approval decal affixed to door by stainless steel rivets
Piping Package Details (Instrument Air and Condensate)
Compressors connected to 1" Sch 80 CS main (AA1 Pipe Class) via 3/4" x 12" CRN approved braided flex hoses, with isolation valves for service.
Compressed Air Lines built to ASME B31.3 using SCH 80 CS.
Header run to common wet tank, with ball valves for removal and isolation from the system at time of inspection per CSA B37.3
3-valve bypass provided around entire assembly of (1) pre-filter, (1) dryer, and (1) after-filter.
Instrument Air line run to skid edge and discharge through the wall (terminated in 1" RF ANSI Flange).
Condensate drain lines (stainless 1/2" tube) run from the wet air tank and the pre-filter drain port to remove condensed water.
Oily Condensate may be plumbed to skid edge and discharged through wall
(Base Option), does not comply to Alberta / BC/ SK Environmental Regulations.
Optionally, Condensate plumbed to the Nano SEP 120ST Condensate Separator, for disposal of clean condensate at skid edge.
Single female quick-connect supplied on the wet air receiver for service air connection/test port within the compressor building.
Fresh air exchange system engineered for local conditions and running equipment
Removable filters fit over clean air intake.
Filters are washable horsehair type, for economical replacement.
Compressors discharge heated exhaust air directly into the building.
Building protected from overheating via a properly sized, thermostatically controlled exhaust fan
Ceiling mounted Ouellette or Caloritech electric heater, sized to maintain min. +10C for equipment and
personnel down to -35C ambient (worst-case outdoor) temps, when compressor(s) are not in operation
Electrical Installation of Components
Supply and install (2) fused disconnect switches for isolating compressor power (___V/3ph).
Supply and install (1) fused disconnect switch for isolating IA heater power (____V/3ph)
Wire to compressors and heater to be run through rigid aluminum conduit secured to walls.
Run of cable within conduit to all 120 Volt light fixtures (2 inside, 1 outside), thermostat, and exhaust fan.
Supply and install of light switch.
Power supply (120V/1/60) to dryer.
Supply and install of (2) 120 Volt electrical outlets along walls of compressor room for convenience.
Supply and install of 100W outdoor safety light by exterior door.
Supply and install of (2) 4 ft LED light fixtures on ceiling of the compressor room, for ease of service
Supply and install of ____V NEMA 4X Splitter on outside of building.
Supply and install of ____V-120V transformer, to accommodate single Volt supply power for lights / outlets.
Standard Documentation Package (Automatically included - VDRL conformance likewise available)
Package GA (IFA, IFC, max 2 revisions) - to be provided within 4 weeks of order
Certified dimensional outline drawing (provided with GA)
Package P&ID / Package Flow Diagram
- to be provided within 4 weeks of order
Equipment Datasheets (will provide as-builts)
Fabrication Drawings (IFA and as-builts)
Quality Assurance and Inspection Test Plan (signed)
3D Model of Package (prepared in SolidWorks 3D)
Detailed Production Schedule
Detailed Equipment Drawings
Shipping Dimensions and Weights
Lift Drawings
Foundation Load Drawing (Pile Load) with mounting points
Building Drawings
Electrical Drawings
Production Schedule:
1. GA and P&ID: 20 days from PO, deposit
2. Construction: starts A.R.A.D (After Receipt of Dwg Approval, i.e. not order or payment):
a.,: Skid and mounting of compressors and dryer (both in stock, subject to prior sale): 6 wks a.r.a.d.
b.: Building shortly after a.
c.: piping and electrical: shortly after b.
d.: CSA approval: expected in week 8 a.r.a.d., post item c. cleanup
Loading onto your land conveyance is included. Shipping by others.
Warranties:
Standard: 12 months from date of completion
Extended option:
1) Kaishan Compressors:
Five Year parts and labor warranty on the airend, five year warranty on the motor, controller & coolers when serviced per manufacturers directions and commissioned by authorized service technicians.
2) SPX Hankison Dryer:
Complete 1 year parts and labor warranty when serviced per manufacturer's directions and commissioned by our authorized service technicians, extendable to 5 Years with the purchase of annual maintenance kits.
OPTIONS:
1
ONE (1) Optional Condensate Separation & Disposal System (supplied and installed)
Make:
Nano
Model:
Sep 120ST
Capacity:
120 cfm
Dimensions:
11.1" (W) x 25.8" (H) x 13.6" (D)
Weight:
7.9 lbs.
Inlet Connections:
1/2" x 4
Outlet Connection:
3/4" x 1
Comes With:
Multiple Inlet Adapter (for multiple condensate feed connections)
Automatic Strainer System to Separate Oil from Water
Water Can Discharge to Drain and Oil Can Be Collected for Disposal
Oil Disposal Costs Greatly Reduced
2.
One (1) Optional Flow / Pressure Meter to Monitor Realtime Output and Consumption
Make:
VP Flowscope
Model:
VPS.R250.M100.D11
Standard Range:
0.54 - 150 scfm
Max. Pressure:
250 psig
Accuracy:
+/- 0.5% fss
Power Required:
100-200mA @ 12-24 VAC
Sized for:
1" pipe
Features:
Anodized aluminum body, silicon, epoxy and glass sensor
4-20mA data output
RS485 (Modbus RTU) output
Mini USB interface for configuration
Backlit liquid crystal display
2 million data point memory
Delivery:
Major components are stock, subject to prior sale
Alternate available with 575V at same price
Packaging for cold weather conditions is typically 6-8 wks a.r.a.d.