1.0 VESSEL
TAG # QTY DESCRIPTION
V-100 1 120" X 40'-0" S/S HORIZONTAL FWKO
To be Manufactured in 2014
Constructed with Alberta BC & Sask Registration
75 psi MAWP @ 200%u00B0F design temperature
1/8" C.A. on vessel & N.A. on Firetube
Radiography: RT-1
PWHT - None
Internally Coated - Devoe 253
VESSEL CONNECTIONS:
N3A Drain 1 - 2" XXH 150 ANSI Flange
N3B TI 1 - 2" XXH 150 ANSI Flange
N3C TC 1 - 2" XXH 150 ANSI Flange
N3D HTSD 1 - 2" XXH 150 ANSI Flange
N3E/F FG Preht 2 - 2" XXH 150 ANSI Flange
N3G PI 1 - 2" XXH 150 ANSI Flange
N3H/I Oil -LG 2 - 2" XXH 150 ANSI Flange
N3J/K H2Or-LG 2 - 2" XXH 150 ANSI Flange
N5 H2O Out 1 - 4" XXH 150 ANSI Flange
N6 Oil Out 1 - 6" XH 150 ANSI Flange
N7 Inlet 1 - 8" XH 150 ANSI Flange
N9A PSV 1 - 3" NPS 150 ANSI Flange
N9B Oil LLSD- sample-1 3" NPS 150 ANSI Flange
N9C Gas Out 1 - 3" NPS 150 ANSI Flange
N9D HLSD 1 - 3" NPS 150 ANSI Flange
N9E LLSD 1 - 3" NPS 150 ANSI Flange
N10 A/B/C Anode- 3 - 4" NPS 150 ANSI Flange
N10D Oil - LC 1 - 4" NPS 150 ANSI Flange
N10E Sample 1 - 4" NPS 150 ANSI Flange
N10F H2O - LC 1 - 4" NPS 150 ANSI Flange
Firetube 24" x 56' Nominal 1 - 3.5MMBTU Shop Built
M1a Oblong Firetube28" x 56" Shop Built
M2 Round MW 1 - 24" OD Shop Built
2.0 INSTRUMENTATION
NRG TAG # QTY DESCRIPTION
LLC-100/101 2 FISHER L2 LIQUID LEVEL CONTROLLERS
2" MNPT end connection
1 7/8" PVC Displacer
Snap acting Sour service
LCV-100/101 2 KIMRAY 425 FMT PO LIQUID CONTROL VALVE
4" 150# end connections
Sour service trim
Viton diaphragm and O-Rings
LG-100/101 2 PENBERTHY LEVEL GAUGE Bolted
Model 1TM9 ½" NPT
c/w 330J %u00BE" x ½" Gauge cock valves
PI-100 1 PRESSURE GAUGE
Liquid filled
4" dia. face x 1/2" NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale
PSV-100 1 FARRIS PRESSURE RELIEF VALVE
3" 150# inlet x 4" 150# outlet K orifice
Sour service trim, WCB body
75 psig set pressure, mounted on vessel
ANO-100/101 4 ANODES
/102/103 3" X 22" X #17 Aluminium
c/w pigtail wires
TI-100 1 TEMPERATURE GAUGE
0 TO 250 F
3" dia. X 6" stem,
c/w ½" x %u00BE" x 6" thermowell
BPCV-100 1 KIMRAY 218 FGT BP-D BACK PRESSURE VALVE
2" 150# RF end connections
Viton diaphragm and O-Rings
Sour Service
PRV-300/301/302 2 FISHER 67CFR INSTRUMENT AIR REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
2.1 BURNER SYSTEM NOTE: CSA B149.3 COMPLIANT CONTROLS
Field certification required
FABS-100 1 FLAME ARRESTED BURNER SYSTEM
Rated for 3.5MM BTU/hr to fit 24" firetube
C/w 4" thk flame cell element,
Eclipse burner
BMS-200 1 PROFIRE 2100
Combustion Safety Controller
SOV-201/202 2 SOLENOID VALVEs
24 volt, 1" NPT connections
SOV-200/203 2 SOLENOID VALVEs
24 volt, 1/4" NPT connections
TSH 200/ 1 TEMPERATURE SENSOR ELECTRIC
TSHH 200 Wika TC-10 Dual Head Thermocouple
%u00BE" X 1" X 12" Stem 304 stainless steel
PSHH/LL- 2 HIGH & LOW PRESSURE SWITCHES
200/201 Profire Burner System
High Pressure Switch (9 to 35 psi)
Low Pressure Switch (1 to 15 psi)
PCV-200 1 KIMRAY MOTOR VALVE
1400 SMT, 1" NPT Steel body,
½" EQ% SS trim
Minimum fire stop, TCV 205
PSV-201 1 MERCER PRESSURE RELIEF VALVE
Set @ 30 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
LLSD-200 1 KIMRAY LEVEL SWITCH ELECTRIC
2" NPT connection c/w manual test switch
Sour service
PRV-200 1 FISHER MODEL 627 INSTRUMENT GAS REGULATOR
1" FNPT end connection,
Ductile Iron body construction,
3/16" SS orifice
5 to 20psig Outlet Range
PI-201/202/203 4 PRESSURE GAUGE
/204/205 Liquid filled
2 1/2" dia. face x 1/4" NPT end connection
0 to 50 psig range, Dual Scale
PRV-201 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
STD service trim
250 psig MAWP, 5 to 35 psig spring range
Tapped Bonnets
3.0 FUEL GAS SYSTEM (1" NPT OFF SKID SWEET SUPPLY REQUIRED)
V-200 1 10" OD X 30" S/S x 150 psi MAWP FUEL GAS SCRUBBER
Temperature range -20/650oF
2" NPT Outlet Connection, 1" NPT Inlet Connection, %u00BE" NPT Drain Connection,
Mechanical High Level Shutdown (Reduces 2" outlet down to 1" NPT)
CRN in AB, BC, SK, MB, ON
PSV-200 1 MERCER PRESSURE RELIEF VALVE
Set @ 150 psig
1" NPT inlet x 1" NPT outlet
STD service trim, WCB body
Mounted on fuel gas scrubber
PI-200 1 PRESSURE GAUGE
Liquid filled
2 1/2" dia. face x 1/4" NPT Bottom Mount connection
0 to 200 psig range, Dual Scale
4.0 MANUAL VALVE SPECIFICATIONS
QTY DESCRIPTION
4 4" 150# RF RP, Balon or Equivalent Ball Valves
2 2" 150# RF RP, Balon or Equivalent Ball Valves
2 1" NPT RP, 2000 PSI, Balon or Equivalent Ball Valves
2 ½" NPT Bar Stock Ball Valves
2 ½" Inline Stainless Steel Check Valves
1 ½" NPT 3000# MxF SS Needle Valve
8 %u00BC" NPT, 3000# MxF mini needle Valves
5.0 SKID & BUILDING SPECIFICATION
SK-100 1 SKID BASE, 10' W X 50'-0"L
Main skid members 8" X 12" X .375 HSS Tubing
12' 6" Wide x 14' Deep x %u00BC" checkerplate
(4) 10" Wide Flange @ 45# under vessel supports
4 Lift Lugs at vessel leg locations
1" drip lip around building area.
2" NPT Floor Drain.
B-100 1 SELF FRAMING BUILDING
12'- 6" wide x 14' deep, 13' Eave, Gable Roof Style
Vapor Barrier, Flame Retardant Insulation w/
Pre-painted steel exterior and aluminum liner.
Colors:White on white
(1) 3'-0" x 7'-6" Door c/w, IWG, check chain, panic hardware, and weather-stripping,
Two (2) 12" x 12" Adjustable Louver,
One (1) 3' x 3' sliding window
Ice Rakes, Eavestrough, downspouts.
6.0 MATERIAL SPECIFICATIONS
Vessel Material
Vessel Head & Shell SA-516-70
Welded Internals SA-36
Bolted Internals SA-36
Internal Components
Studs / Nuts / Washers 316SS
Mistex pad 316SS
Internal Piping
Studs & Nuts SA-193-B7M / 2HM
Nozzles SA-105N Flanges / SA-106-B Pipe
Preheat Coil SA-234-WPB Fitting / SA-106-B / SA-105-N
Gaskets Duralon 8500 / 316 SS Flexatalic / Buna N
Manway SA-53-B, ERW
Firetube
Firetube SA-106-B
Firetube Flange SA-516-70N
Firetube Studs & Nuts SA-193-B7M / 2HM
Firetube Washers 316SS
Welded Piping
Pipe SA-106-Gr.B SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Studs & Nuts SA-193-B7M / 2HM
Threaded Piping
Pipe SA-106-B, Sch. 80 SMLS
Threaded Fittings SA-105-N, 3000#
Instrument Tubing
Tubing 316 Stainless Steel
Fittings Stainless Steel
Ferrules Stainless Steel
8.0 PAINT AND COATING SPECIFICATIONS
Vessel
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat
Vessel External Finish Paint Two (1) Shop Coats of Grey Enamel
Internal Surface Preparation SSPC-SP5
Internal Coating Devoe 253 Installed as per manufacturer's specifications
Skid and Piping
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat
Skid and Piping External Finish Paint Two (1) Shop Coats of Grey Enamel
Water Out & Drain Out Lines: Devoe 253
Flanged Valves on Water & Drain Impreglon 222
Flame Arrestor Stacks: High Heat Warm Gray
Insulation
• Areas not covered by the building are covered with 1-½ inches of high density fiberglass and clad with 020 aluminum
9.0 TESTING / PWHT SPECIFICATIONS
Hydro testing
Pressure Vessels Hydrotested to 1.3 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography & NDE
Vessels RT- 1
Nozzles None
Internal Piping None
External Piping 100% X-Ray
Firetube 100% X-Ray
UT on Cat D Welds None
MPI Firetube only
Hardness Testing None
PWHT
Vessels No
Piping No
Firetube No
10.0 EXCEPTIONS & CLARIFICATIONS
- We have included a single man door, and single window in the building
- The layout of the package does not facilitate the second double door and window.
- Potentially a second window could be added, but this space is currently set aside for the electrical junction boxes.
11.0 QUALITY CONTROL PACKAGE
1. Vendor data included:
- Two (2) CDs containing
QC data
parts list
as-built drawings in pdf format.
- One (1) hard copy of parts list stored inside each package
12.0 DELIVERY Vessel Material on Order
DELIVERY: 16-17 WEEKS ARAD
TO BE CONFIRMED AT TIME OF ORDER
SUBJECT TO PRIOR SALE
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