OilPro Oilfield Production Equipment Ltd.
Lineheaters, or indirect heaters are typically a glycol bath with a firetube and a coil, indirectly heated by the bath. Shells are typically in stock, and if not in stock, coils are fabricated on short notice to suit your application, and are typically fabricated in 6-8 weeks from date of order.
5,000 BTU/hr gas-fired, catalytic heater-based gas stream (re)heating system
- No Status Indicator
- Output With inline Filter - aluminum body MAXITROL MERTIK 86-212F
- Fisher 1301 Brass (upto 6000 PSIG Inlet, 10-75 PSIG outlet) w/ Fisher H120 Relief Valve @ 60 PSIG,
- Preheat fuel gas tube, shut off needle valve
- 25 feet AC power cable, must be extended fully to make connection 120VAC Supply
CSA - Class I Division 1 & 2 Group D with Explosion Proof Junction Box
- Dual Process Coil Standard 0.35" wall thickness tubing process coil @ 2,500PSIG
Estimated Dimensions:
15.5" long x 18.2 high x 4.1" deep heater (+ JB and accessories depth)
Stainless Steel construction throughout, suitable for outdoor installation with little maintenance required.
This style of heater eliminates the common glycol bath and instead directly heats the process using infrared heating.
How they work:
Any operator familiar with catalytic heater can operate these.
An electric source is required to warm up the catalytic pad.
Once the pads are warmed up (15-20 minutes typically) electric supply can be removed and the gas supply takes over.
After gas is introduced, the catalytic reaction will supply the heat to continue the process heating.
[…]
12,000 BTU/hr gas-fired, catalytic heater-based gas stream (re)heating system
Specifically designed for:
Fuel gas heating
Pilot gas heating
CNG systems
LPG vaporizing
Glycolting
Package c.w. the following parts and accessories:
Two 6,000 BTU/hr rated heaters integrated into one system
Class 1 Division 1 Group D Heater Panels
1/2" process gas piping, 2750 psi operating pressure rating
Dual Temperature Controllers regulated by gas temperature for accurate control and consistent gas heating.
Dual Controllers provide increased turn-down ratio to cover full range of flow conditions.
Low Pressure Regulator rated for up to 50 PSIG inlet pressure
High Pressure Regulator rated for 50 PSIG+
Integrated filter standard
Fuel input pressure gauge
Natural gas fuel supply
Propane available as option, please specify
120 VAC starting Voltage
12VDC and 240AC also available as option, please specify
Power cable 16'
20 and 25' cable options available, please specify
Dimensions:
38.1" long x 19.7 wide x 16.1" deep
Stainless Steel construction throughout, suitable for outdoor installation with little maintenance required.
This style of heater eliminates the common glycol bath and instead directly heats the process using infrared heating.
How they work:
Any operator familiar with catalytic heater can operate these.
An electric source is required to warm up the catalytic pad. (OilPro-in-house tested and proven to be the highest quality in the business with an excellent efficiency).
Once the pads are warmed up (15-20 minutes typically) electric supply can be removed and the gas supply takes over.
After gas is introduced, the catalytic reaction will supply the heat to continue the process heating.
This is a CSA-approved integrated system.
Dimensions: ( see dwg on web page)
A: 38.1"
B: 16.1"
C: 19.7"
D: 10.5"
E: 27.1"
Weight: 50 lbs
[…]
12,000 BTU/hr gas-fired, catalytic heater-based gas stream (re)heating system
Specifically designed for:
Fuel gas heating
Pilot gas heating
CNG systems
LPG vaporizing
Glycolting
Package c.w. the following parts and accessories:
Two 6" x 24" 6,000 BTU/hr rated heaters integrated into one system
Class 1 Division 1 Group D Heater Panels
1/2" x 0.049 WT process gas tubing, 3700 psi operating pressure rating
Dual Temperature Controllers regulated by gas temperature for accurate control and consistent gas heating.
Dual Controllers provide increased turn-down ratio to cover full range of flow conditions.
Low Pressure Regulator rated for up to 50 PSIG inlet pressure
High Pressure Regulator rated for 50 PSIG+
Integrated filter standard
Fuel input pressure gauge
Natural gas fuel supply
Propane available as option, please specify
120 VAC starting Voltage
12VDC and 240AC also available as option, please specify
Power cable 16'
20 and 25' cable options available, please specify
Dimensions:
39.34" long x 19.7 wide x 16.1" deep
Stainless Steel construction throughout, suitable for outdoor installation with little maintenance required.
This style of heater eliminates the common glycol bath and instead directly heats the process using infrared heating.
How they work:
Any operator familiar with catalytic heater can operate these.
An electric source is required to warm up the catalytic pad. (OilPro-in-house tested and proven to be the highest quality in the business with an excellent efficiency).
Once the pads are warmed up (15-20 minutes typically) electric supply can be removed and the gas supply takes over.
After gas is introduced, the catalytic reaction will supply the heat to continue the process heating.
This is a CSA-approved integrated system.
[…]
1 01 ONLY INDIRECT FIRED LINE HEATER
Model: 150 IH LH (150,000 BTU/HR. / 44 kW)
Size: 24"OD x 6'-0" lg.
c/w the following equipment:
- heater shell Nominal water capacity: approx. 110 usl.
- 6"CL.150 connection for THERMON heating element. 6 5/8" x 10ft.
- Removable Coil consisting of:
(4)-3" tubes
(2) 3"CL.300 RFWN Flanges,
10% Radiography
0.00"C.A.
680 Psig.@ 200 deg F,
fabricated in accordance with the B31.3 Piping Code
- expansion tank w/ Thief Hatch and Sight Glass
- Heavy Duty Heater Skid.
- 1-1/2" thick Fiberglass insulation with Aluminum Jacket on Shell.
- Misc. items as required by FRI heater design.
PROCESS COIL
SINGLE PASS:
4 tubes of 3" sch. STD x 5' - 6"
680 psig @ 200 F (Ltd. by flanges.) per ANSI B31.3 and B16.5
3" CL.300 ANSI RFWN inlet/outlet connections
Corrosion Allowance:
0.00"
10% X-Ray
Materials:
316 SST
MDMT:
-50 deg F
Coil bundle will be ABSA inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
24" OD x 6'-0" LG., 0.150 MMBTU/Hr. heat rating
- 10" OD x 1'-8" long vertical expansion pot c/w vacuum hatch and access ladder
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 1-1/2" thick Fiberglass insulation c/w Stucco Embossed 0.020" thick banded aluminium cladding, ( Shell only)
NOZZLES
Fill Connection '
1 8" Hinged mounted on 10" OD pot
Drain
1 1" 3000# Full Coupling
CX heating element
1 6" Flanged
TC/HTSD
1 3/4" 3000# Full Coupling
TI
1 3/4" 3000# Full Coupling
Level Gauge
2 1/2" 3000# T.O.L.'s
LSL
1 2" 3000# Half Coupling
ELECTRIC IMMERSION HEATING SYSTEM
Immersion Heater
460V, 3-phase, 44 kW, 6"-150# Flanged Immersion Heater
-Incoloy elements
-SS flange
-44" immersion length including 6.75" cold end
-Explosion proof terminal box
-50-250F pilot duty thermostat
-50 W/sq.in. Watt density
Control Panel
460V, 3-phase, 44kW ON/OFF Control Panel
-NEMA 4 painted steel enclosure
-Panel heater for sub 0 deg. C ambient
INSTRUMENTATION
LG-100
1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" dia. Pyrex red line sight glass c/w angle iron guard rods
TH-100
1 JT-8 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
16 oz. Pressure / 0.4 oz. Vacuum relief
TI-100
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dia. dial with a 6" stem length
0 to 250 deg F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-100 01 1" FNPT 2,000 PSI F.P. CS ball valve, C&C 2000PSI BVSR,
MATERIAL SPECIFICATION
LINEHEATER (H-100)
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM MATERIAL SCHEDULE/THICKNESS/RATING
Shell / flanges
CS / SA-36 / 44W 3/16" / 3/8"
End Plates (tube sheets)
SA-36 / 44W 3/8"
Wear Pads
SA-36 / 44W %u00BC"
Saddle Supports SA-36 / 44W %u00BC"
Base Plates
SA-36 / 44W 3/8"
Internals
SA-36 / 44W %u00BC"
Flanges
N/A N/A
Thredolets
SA-105 3,000# FS
Couplings
SA-105 3,000# FS
Expansion Pot
CS / SA-53B ERW 3/16"
PIPING MATERIAL
WELDED
CL.300 ANSI
Pipe
SA-312 TP316/L welded pipe. (3" std.)
Weld Fittings
SA-403 TP316/L (3" std.)
Flanges
SA-182 F316/L (CL.300 Sch. std bore.)
C.A.
0.00"
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil, Lineheater F.G. coil
As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (1.5xDP i.e. 1020 psig).
Charted Hydrotest
Is not included.
RADIOGRAPHY
Lineheater Coil Bundle
As per ASME B31.3, latest edition, Paragraph 341.4.1 (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils, Welded Pressure Piping
None, As per ASME B31.3, latest edition, Paragraph 331.1.1 (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
PAINTING SPECIFICATIONS
Equipment Surface Preparation Primer Finish
Structural Steel
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
Heater/
Commercial Sandblast SSPC-SP7
(1) coat only Zinc Chromate Primer (on heater shell)
(1) coat Warm Grey Enamel
Coil Nozzles/all protrusions
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,
Insulated surfaces shall be primed only.
The underside of structural skid is excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
Delivery:
This is a new-build unit.
Please allow 3-5 days a.r.o. for drawings
Please allow 6-8 weeks for fabrication a.r.a.d. […]
1 1 ONLY INDIRECT FIRED LINE HEATER
Model: 250IH LH (250 000 BTU/hr)
Size: 24" OD x 10'-0" lg. Stock size.
c/w the following equipment:
- heater shell Nominal water capacity: approx. 182 gal.
- 6-5/8" Removable firetube
4 pc. miter (33sq. ft. heating surface area
Heat Flux: 7,586 BTU/hr/sq.ft.
Heat Density: 12,121 BTU/hr/sq.in.)
- 6 5/8" x 16ft. Removable T" type Stack (hinged) with Clean out and wind shroud.
- Removable Coil with:
(6) - 2" tubes
(2) 2"CL.600 RFWN Flanges
10% Radiography
1/16"C.A.
1350 Psig.@ 200 deg F
fabricated in accordance with B31.3 Piping Code
- 1"NPT Fuel Gas Preheat Coil.
- Water Saver Pot w/ Thief Hatch and Sight Glass
- 250,000 BTU FSR Flasharrestor w/ Main Burner and Pilot Assy.
- Set of instrumentation, controls, valves as listed below.
- Fiberglass 1-1/2"th. Insulation with Aluminum Jacket on Shell.
- Heavy Duty Heater Skid.
- Misc. items as required by FSR heater design.
PROCESS COIL
SINGLE PASS:
6 tubes of 2" sch. XH x 8' - 6"
1350 psig @ 200 deg F (ltd. by flg's.) per ANSI B31.3 and B16.5
2" CL.600 RFWN inlet/outlet connections
Corrosion Allowance:
1/16", 10% X-Ray. No PWHT
Materials:
SA-106B / SA-105N / SA-234 WPB
MDMT:
-20 deg F
Approx. Coil volume:
1.87 cu.ft.
Approx. Coil area:
37 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 8' - 0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/oulet connections
CA: 1/16", 10% X-Ray.
Materials:
SA-106B / SA-105N / SA-234 WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
24" OD x 10'-0" LG.
0.250 MMBTU/Hr. heat rating
- 12" OD x 2'-0" long vertical expansion pot c/w:
vacuum hatch and access ladder
- Glycol/water immersed bath type heating
Atmospheric design pressure.
- Full support saddles.
- 1-1/2" thick fibreglass insulation c/w:
Stucco Embossed 0.020" thick banded aluminium cladding.
(Ends not included)
NOZZLES
Fill Connection:
(1) 8" Hinged mounted on 12" OD pot
Drain:
(1) 1" 3000# Full Coupling
Firetube:
(2) 6" Flanged
Fuel Gas Preheat:
(2) 1" 3000# Full Coupling
TC:
(1) 1" 3000# Full Coupling
HTSD:
(1) 1" 3000# Full Coupling
TI:
(1) 1" 3000# Full Coupling
Level Gauge:
(2) 1/2" 3000# T.O.L.'s
LSL:
(1) 2" 3000# Half Coupling
HEATING SYSTEM
- A 6-5/8" O.D. horizontal removable firetube.
- 1 - 6-5/8" OD x 10' type "T" removable stack c.w:
clean out & downdraft diverter, Rain cap
lifting lugs, hinged construction
- Hinged flame arrestor c.w.:
0.250 MM Btu/hr duty main burner and
Pilot/Ignition
FFSD Assembly
rated at 250,000 BTU/hr net Duty to fit:
6-5/8"OD firetube c/w:
- Eclipse air-gas mixer and 1-3BT-1" burner nozzle.
- Fuel Gas Consumption: 481 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of
burner connection.
- Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION -
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
FFSD-100
1 KIMRAY HT-12PG PILOT GUARD
1" MNPT end connection
-30%u00B0F to 2100%u00B0F temperature range
Direct action
12" long probe
5 to 30 psig output signal
IGN-100
1 FSR WILLITE Ignitor
c/w: FSR portable energizer
LG-100:
1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LLSD-100
1 SOR 1530B-G2A-C-JO-PS-CS PNEUMATIC LEVEL SWITCH
2" MNPT process connection
Sweet service construction
Snap acting control mode - Reverse control action
1,500 psig M.A.W.P. @ -40 to 400%u00B0F range
0 to 30 psig output signal
PCV-100
1 WELLMARK MODEL 2002PR PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body
Maximum 2,000 psig Inlet pressure
3/8"%uF066 orifice
5 to 20 psig spring range
PI-100:
1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-101
1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT back connection
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-102 / PI-103 / PI-104
3 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-105 / PI-106
2 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PRV-100:
1 FISHER 67DR 1/2"NPT REGULATOR WITH RELIEF,
1/2" orifice, 5-20 psi spring, sweet service
PRV-101:
1 INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PVSV-100
1 FSR 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100 / ESDV-100
2 KIMRAY MODEL 112-SMT-DAB MOTOR VALVE
1" FNPT end connections
Cast iron body
125 psig MAWP
0 to 30 psig input signal
Air to open - Fail close
TC-100
1 KIMRAY MODEL HT 12 THERMOSTAT
-30%u00B0F to 750%u00B0F temperature range
Indirect/ Reverse throttle action
5 to 30 psig instrument supply pressure
c/w: 1" MNPT Separable socket (CS)
TSHH-100
1 KIMRAY MODEL T12M INDIRECT HIGH TEMPERATURE
SHUT-DOWN w/ MANUAL RESET LEVER
-30%u00B0F to 400%u00B0F temperature range
Indirect snap acting
5 to 30 psig instrument supply pressure
1" MNPT Separable socket (CS)
TI-100
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3"%uF066 dial with a 6" stem length
-0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
XX-100
1 KIMRAY LOW PRESSURE DRIP POT
Model DP-30
Ductile Iron Body
300 psig MAWP
1/4" NPT Inlet/Outlet connections
YX-100
1 ALTA "Y" STRAINER
1" NPT, YS600
Std. service
MANUAL VALVES
BA-100:
1 1" FNPT 2000psi. RP Ball Valve, Fortune/Fusion No. 413 NACE
BA-101:
1 1" FNPT 2000psi. RP Ball Valve, Fortune/Fusion No. 413 NACE
NV-025:
10 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID **OPTIONAL**
- 3'-6" wide x 15'-6" long.
- C6 x 11.5# main members.
- 2" XH pipe - roll ends located at each end of the skid base.
LINEHEATER (H-100)
MATERIAL SCHEDULE/THICKNESS/RATING
Shell / flanges:
CS / SA-36 / 44W / 3/16" / 3/8"
End Plates:
(tube sheets) SA-36 / 44W / 3/8"
Wear Pads:
SA-36 / 44W / 1/4"
Saddle Supports:
SA-36 / 44W / 1/4"
Base Plates:
SA-36 / 44W / 3/8"
Internals:
SA-36 / 44W / 1/4"
Flanges:
N/A N/A
Thredolets:
SA-105 / 3,000# FS
Couplings:
SA-105 / 3,000# FS
Expansion Pot:
CS / SA-53B ERW / 3/16"
Firetube:
SA-53B ERW / 6-5/8" OD
Stack:
CS / 6-5/8" OD
PIPING MATERIAL
THREADED CL.150 ANSI:
Pipe:
SA-106B Smls.(Sch. XH)
Nipples:
SA-106B Smls.(Sch. XH)
Fittings:
SA-105 (2,000# FS)
C.A. None
WELDED CL.600 ANSI:
Pipe:
SA-105B. (2" XH.)
Weld Fittings:
SA-234 WPB (2" XH.)
Flanges:
SA-105N (CL.600 Sch. XH bore.)
T.O.L.'s:
SA-105N
Gaskets:
Oval Ring 304SST
C.A.:
1/16"
TUBING SPECIFICATIONS
Process 150# - 900#
Size 3/8" (.035")
Tubing Material 316SS
Fitting Material 316SS
Process 1500# - 2500#
3/8" (.065")
Tubing Material 316SS
Fitting Material 316SS
Instruments
1/4" (.035")
Tubing Material 316SS
Fitting Material 316SS
Vents
1/4" (.035")
Tubing Material 316SS
Fitting Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil:
As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (1.5xDP i.e. 2,040 psig).
Threaded Piping:
As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)
Instrument Tubing:
Will be air/soap tested to normal operating pressure.
Instrument Operational Test:
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest:
Is not included.
RADIOGRAPHY
Lineheater Coil Bundle:
As per ASME B31.3, latest edition, Paragraph 341.4.1
(i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils, Welded Pressure Piping:
None, As per ASME B31.3, latest edition, Paragraph 331.1.1
(i.e. 0 minutes at 1,150 deg F 25 degF)
ULTRASONIC TESTING
Lineheater Coils:
None
Welded Pressure Piping:
None
HARDNESS TESTS
Lineheater Coils:
None
Welded Pressure Piping:
None
PAINTING SPECIFICATIONS
Stuctural Steel
Surface Preparation:
Commercial Sandblast
SSPC-SP7
Primer:
(1) coat Zinc Chromate Primer
Finish:
(1) one coat Warm Grey Enamel
Heater/Stack
Surface Preparation:
Commercial Sandblast SSPC-SP7
Primaer:
(1) coat only Zinc Chromate Primer
(on heater shell)
Finish:
(1) coat High Heat
Aluminum (self priming)
(on stack only)
Coil Nozzles/all protrusions
Surface Preparation:
Commercial Sandblast SSPC-SP7
Primer:
(1) coat Zinc Chromate Primer
Finish:
(1) one coat Warm Grey Enamel
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The stack will be finished with a high heat resistant paint - no primer required.
Data Manuals:
Copies of the AB-28 form
name plate facsimile
NDE reports
QC travel sheet
One (1) set of "As-Built" drawings
OPTIONAL PRICING
1) To supply optional skid Add $3,125
2) To supply an 8" 250PSIG fuel gas scrubber assembly add $1,780
3) To supply an insulated control box add $4,025
4) To add fuel gas piping/controls/valves compliance to CSA B149-3, (electrical source 12VDC required).add $11,250 […]
General: INDIRECT FIRED LINE HEATER
750,000 BTU/HR
Size: 36"OD x 12'-0" long
c/w the following equipment:
heater shell Nominal water capacity: approx. 488 us gal.
10-3/4" Removableube, 4 pc. miter
(65 sq. ft. heating surface area, Heat Flux: 7,724 BTU/hr/sq.ft., Heat Density: 8,079 BTU/hr/sq.in.)
10-3/4" x 16 ft. Removable T" type Stack (hinged) with Clean out Down Draft Diverter.
Removable Preheat Coil consisting of: (8)-2"XXH tubes
(2) 2"-2,500#RTJ WN Flanges, 10% Radiography, 1/16"C.A., 6019 Psig.@ 200 deg F,
and fabricated in accordance with the B31.3 Piping Code
Removable Reheat Coil consisting of: (6)-2"XXH tubes
(2) 2"-2,500#RTJ WN Flanges, 10% Radiography, 1/16"C.A., 6019 Psig.@ 200 deg F,
and fabricated in accordance with the B31.3 Piping Code.
1"NPT Fuel Gas Preheat Coil.
Water Saver Pot w/ Thief Hatch and Sight Glass
750,000 BTU flame arrestor w/ Main Burner and Pilot Assy.
Set of instrumentation, controls, valves as listed below.
1-1/2"thick Urethane panels enclosure for controls.
Fiberglass 2"thick Insulation with Aluminum Jacket on Shell.
Heavy Duty Heater Skid.
Misc. items as required by heater design.
PROCESS COIL
PREHEAT PASS:
8 tubes of 2" sch. XXH x 10' - 6"
6019 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
2" CL.2500 ANSI RTJWN inlet/outlet connections
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-333-6 / SA-350LF2 / SA-420WPL6
MDMT: -50 deg F
Coil volume: 3.00 cu.ft.
Coil area: 60.0 sq.ft.
REHEAT PASS
6 tubes of 2" sch. XXH x 10' - 6"
6019 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
2" CL.2500 ANSI RFWN inlet/outlet connections
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-333-6 / SA-350LF2 / SA-420WPL6
MDMT: -50 degF
Coil volume: 2.22 cu.ft.
Coil area: 44.8 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 8' - 0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/outlet connections
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-106B/SA-105N/SA-234WPB
LINE HEATER (H-100)
36" OD x 12'-0" LG., 0.5 MMBTU/Hr. heat rating
- 20" OD x 2'-6" long vertical expansion chamber c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation on shell only c/w embossed 0.020" thick banded aluminum
cladding. (no ends included)
NOZZLES
Fill Connection 1 8" hinged mounted on 20" OD pot
Drain
1 x 2" 3000# Full Coupling
Firetube
2x 12" Flanged
Fuel Gas Preheat
2x 1" 3000# Full Coupling
TC
1x 3/4" 3000# Full Coupling
HTSD
1 3/4" 3000# Full Coupling
TI
1x 3/4" 3000# Full Coupling
Spare
1x 3/4" 3000# Full Coupling
Level Gauge
2x 1/2" 3000# Full Coupling
LSL
1x 2" 3000# Half Coupling
HEATING SYSTEM
- A 10-3/4" O.D. horizontal four piece miter removable firetube.
- 1 - 10-3/4"OD x 16' type "T" removable Stack with
Clean out & Down Draft Diverter / Rain cap and lifting lugs. (hinged construction)
- Hinged Flash Arrestor w/ 0.75 MM Btu/hr. duty Main Burner
Pilot/Ignition/FFSD Assembly rated at 750,000 BTU/hr net Duty to fit an 10-3/4"OD firetube
c/w Eclipse air-gas mixer and 1-3BT-1-1/2" burner nozzle.
Fuel Gas Consumption: 962 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
PR-100/IGN-100/BE-100/TC2100/HTSD-2100
B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety
Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included
EY-101/EY-102
2 ASCO TWO WAY SOLENOID VALVE
1" NPT HV298568002 fuel gas shut off valve, 24VDC
ESDV-101
1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100
1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
1 KIMRAY CEC2 2"NPT 2200 SLS SS6 FLOAT M/O
2" MNPT process end connection
Horizontal electronic level switch
Explosion proof housing
Standard Service
2,000 psig M.A.W.P.
SPST, CSA certified
c/w. manual override
PRV-100
1 FISHER 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
DI body
Maximum 1,000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100/ PI-101
2 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102
1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-105 1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
1 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dial with a 6" stem length
0 to 250 deg F range (dual scale)
1/2" FNPT x 3/4" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025 01 1/4" FNPT 2,000 PSI RUNIFIED ALLOYS, Fig. VT2 FP. Ball Valve, 2-pc. 316SS. locking handle, CSA Approved.
BA-050 01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-051 02 1" FNPT 2000 PSI. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve, 2-pc. 316SS. locking handle, CSA Approved.
BA-100 01 1" FNPT 2,000 PSI F.P. CS ball valve, C&C 2000PSI BVSR,
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 4'-6" wide x 21'-5" long.
- C8 x 11.5# main members.
- 2" XH pipe - roll ends located at each end of the skid base.
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges SA-36 / 44W 3/16" / 1/2"
End Plates (tube sheets) SA-36 / 44W 3/8"
Wear Pads SA-36 / 44W 3/16"
Saddle Supports SA-36 / 44W 3/16"
Base Plates SA-36 / 44W 3/8"
Internals SA-36 / 44W 1/4"
Couplings SA-105N 3,000# FS
Expansion Pot CS / SA-53B ERW 1/4"
Firetube SA-53B ERW 10-3/4" OD
Stack CS / SA-53B ERW 10-3/4" OD
PIPING MATERIAL
THREADED
CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. none
WELDED
CL.1500
Pipe
SA-333 6 Smls. (2" XXH.)
Weld Fittings
SA-420 WPL6 (2" XXH)
Flanges
SA-105N (CL2500 RTJ)
T.O.L.'s
SA-350 LF2 (6,000# FS)
Gaskets
oval ring 316 SST
Bolting
SA-193 B7 / SA-194 2H
C.A.
1/16"
TUBING SPECIFICATIONS
Process, Instruments, Vents
150# - 900#
Size 3/8" (.035"), 1/4" (.035")
Tubing Material 316SS
Fitting Material 316SS
Process
1500# - 2500# Instrument Vents
3/8" (.065")
Tubing Material 316SS
Fitting Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil As per ASME B31.3, latest edition,
Paragraph 345.4.2(a) (i.e. 9030 psig for CL.2500, ltd. by flanges).
Lineheater F.G. coil
As per ASME Section B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 2,160 psig. 600# ANSI piping).
Lineheater Shell
Will be air/soap tested to 2 psig.
Firetube
Will be air/soap tested to 2 psig.
Threaded Piping
As per ASME B31.3, latest edition,
Paragraph 345.4.2(a) (i.e. 375 psig for 150# ANSI piping)
Instrument Tubing
Will be air / soap tested to 1.1 x normal operating pressure.
Instrument Operational Test
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and as per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils
NO
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils
None
PAINTING SPECIFICATIONS
Equipment/Surface Preparation/Primer/Finish
Structural Steel: Commercial Sandblast SSPC-SP7/ (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
Heater/Stack: Commercial Sandblast SSPC-SP7/(1) coat only Zinc Chromate Primer(on heater shell)/ (1) coat High Heat Black (self-priming) (on stack only)
Coil Nozzles/all protrusions: Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
NOTES TO PAINTING SPECIFICATIONS:
Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
Option included in base price on this new surplus skid:
TCV-100
1 FISHER 119 FUEL GAS CONTROL VALVE
1" FNPT end connections
3 to 15 psig spring
9/16" orifice size
Air to Open / Fail Closed
TC-102
1 KIMRAY MODEL HT 12 THERMOSTAT
-30 F to 750 F temperature range
Indirect/ Reverse throttle action
5 to 30 psig instrument supply pressure
c/w:
1" MNPT Separable socket (CS)
Heater skid extended 2'-0" on the coil side.
Manual winch and 2-pc. stack.
Delivery:
Shop Drawings:
P&ID, General Arrangement, Structural Skid and coil - ( 5-7 ) five to seven
days from date of order, for your review and approval/files.
Heaters:
(10-12 ) in ten to twelve weeks from receipt of approved for construction drawings.
All long delivery items are released for purchase with your order.
Above delivery is based on material availability remaining the same as at quotation time. […]
1 INDIRECT FIRED LINE HEATER
Model: 750IH LH (750 000 BTU/HR)
Size: 36"OD x 14'-0" long
c/w the following equipment:
heater shell nominal water capacity: approx. 516 us gal.
10-3/4"Removable firetube, 4 pc. miter
- 79sq. ft. heating surface area
- Heat Flux: 9,518 BTU/hr/sq. ft.
- Heat Density: 12,985 BTU/hr/sq.in.
10-3/4" x 14ft. Removable T" type Stack with Clean out & wind shroud.
Removable Coil c.w.
-(8) - 4" tubes, (2) 4"CL.600 RFWN Flanges,
- 100% Radiography
- 1/16"C.A.
- 1,360 Psig.@ 200degF
- fabricated in accordance with B31.3 Piping Code
- 1"NPT Fuel Gas Preheat Coil
Water expansion tank w/ thief hatch and sight glass
750,000 BTU flame arrestor w/ main burner and pilot assy.
Set of instrumentation, controls, valves as listed below.
Heavy Duty Heater Skid.
2" thick fibreglass insulation with aluminum jacket on shell.
Misc. items as required by heater design.
PROCESS COIL
SINGLE PASS:
8 tubes of 3" sch. STD x 13' - 0"
1,360 psig @ 200 deg F per ANSI B31.3 and B16.5
4" CL.600 ANSI RFWN inlet/outlet connections
Corrosion Allowance:
1/16", 10% X-Ray.
Materials:
SA-106B / SA-105N / SA-234 WPB
MDMT: -20 deg F
Approx. Coil volume: 7 cu.ft.
Approx. Coil area: 102 sq.ft.
F.G. PRE-HEAT
COIL:
1 tube of 1" sch. 80 x 8' - 0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/outlet connections
Materials:
SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province
of Alberta & British Columbia.
LINE HEATER (H-100)
36" OD x 14'-0" LG., 750 MBTU/hr. NET HEAT RATING
Vertical expansion tank c/w vacuum hatch and access ladder.
Glycol/water immersed bath type heating, atmospheric design pressure.
Full support saddles.
2" thick Fibreglass insulation c/w
- stucco embossed 0.020" thick banded aluminium cladding, ( Shell only)
NOZZLES:
Fill Connection
1 8" Hinged mounted on 10" OD pot
Drain
1 2" 3000# Full Coupling
Firetube
2 6" Flanged
Fuel Gas Preheat
2 1" 3000# Full Coupling
TC/HTSD
1 3/4" 3000# Full Coupling
TI
1 3/4" 3000# Full Coupling
Level Gauge
2 1/2" 3000# T.O.L.'s
LSL
1 2" 3000# Half Coupling
HEATING SYSTEM
-1 10-3/4"OD horizontal removable firetube.
-1 10-3/4" OD x 14' type "T" type hinged and winch stack w/ clean out & rain cap.
-standard hinged flame arrestor w. 750 MMBTU/hr. duty main burner and pilot/ignition/FFSD
-Assembly rated at 750,000 BTU/hr net Duty to fit an 10-3/4"OD firetube c/w Eclipse air-gas
-mixer and 1-3BT-2" burner nozzle an air plate.
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
- Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION
- Compliance to CSA B149.3
Note:
sweet, dry fuel, I/G. to be provided from off skid.
PR-100
1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-100
Profire 2100
IGN-100
FLAME GARD IGNITION CONTROLLER
TC-2100
c/w weatherproof enclosure 12" x 10" x 6"
HTSD-2100
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety
Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
EY-101/ EY 102
2 ASCO TWO WAY SOLENOID VALVE
1"NPT HV298568002 fuel gas shut off valve
24VDC
ESDV-101
1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100
1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" dia. Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
1 KIMRAY CEC2 2"NPT 2200 SLS SS6 FLOAT M/O
2" MNPT process end connection
Horizontal electronic level switch
Explosion proof housing
Standard Service
2,000 psig M.A.W.P.
SPST, CSA certified
c/w. manual override
PRV-100
1 FISHER 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
DI body
Maximum 1,000 psig Inlet pressure
3/8" dia. orifice
5 to 20psig spring range
PRV-101
1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100
2 WGI or WIKA PRESSURE GAUGE
PI-101
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102
1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-105
1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
1 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100
1 FISHER 119, FUEL GAS CONTROL VALVE
1" FNPT end connections
3 to 15 psig spring, 9/16" orifice size
Air to Open / Fail Closed
TCV c/w
SMC-NAS 4000-N02 speed control (slow to open)
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3"%uF066 dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 3/4" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025
01 1/4" FNPT 2000psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-050
02 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-051
02 1" FNPT 2000psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-100
01 1" FNPT 2,000 PSI F.P. CS ball valve, C&C 2000PSI BVSR,
NV-025
06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
STRUCTURAL STEEL SKID
- 6'-0" wide x 18'-0" long. (TBC on drawings)
- C8 x 11.5# main members.
- 3" XH pipe - roll ends located at each end of the skid base.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM MATERIAL SCHEDULE/THICKNESS/RATING
Shell / flanges
SA-36 / 44W 3/16" / 1/2"
End Plates (tube sheets)
SA-36 / 44W 3/8"
Wear Pads
SA-36 / 44W 3/16"
Saddle Supports
SA-36 / 44W 3/16"
Base Plates
SA-36 / 44W 3/8"
Internals
SA-36 / 44W 1/4"
Couplings
SA-105N 3,000# FS
Expansion Pot
CS / SA-53B ERW 1/4"
Firetube
SA-53B ERW 1/4"
Stack
CS / SA-53B ERW 1/4"
PIPING MATERIAL
THREADED
CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED CL.600
Pipe SA-106B Smls. (3" Sch. std.)
Weld Fittings SA-234WPB (schedule-same as pipe)
Flanges SA-105N (CL.600RFWN)
C.A. 1/16"
TUBING SPECIFICATIONS
Process
150# - 900#
Size 3/8" (.035") 316SS for both tubing and fittings
Process
1500# - 2500#
3/8" (.065") 316SS for both tubing and fittings
Instruments
1/4" (.035") 316SS for both tubing and fittings
Vents
1/4" (.035")316SS for both tubing and fittings
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil
As per ASME B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 2220 psig for CL.600, ltd. by flanges).
Lineheater F.G. coil
As per ASME Section B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 2,220 psig. 600# ANSI piping).
Lineheater Shell
Will be air/soap tested to 2 psig.
Firetube Will be air/soap tested to 2 psig.
Threaded Piping
As per ASME B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 375 psig for 150# ANSI piping)
Instrument Tubing
Will be air / soap tested to 1.1 x normal operating pressure.
Instrument Operational Test All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle
As per ASME B31.3, latest edition, Paragraph 341.4.1
(i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coil
None
ULTRASONIC TESTING
Lineheater Coils
None
HARDNESS TESTS
Lineheater Coils
None
PAINTING SPECIFICATIONS
Equipment Surface Preparation
Structural Steel
Commercial Sandblast SSPC-SP6
(1) one coat Epoxy 3 - 4 mils Primer
(1) one coat (Epoxy 3 - 4 mils light gray 595B - #16492
Heater
Commercial Sandblast SSPC-SP6
(1) one coat Epoxy 3 - 4 mils Primer
(1) one coat (Epoxy 3 - 4 mils light gray 595B - #16492
Coil Nozzles/all protrusions
Commercial Sandblast SSPC-SP6
(1) one coat Epoxy 3 - 4 mils Primer
(1) one coat (Epoxy 3 - 4 mils light gray 595B - #16492
NOTES:
Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS
One (1) electrconic data manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of AB-25 and AB-028 forms, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
One (1) set of "PDL" - Project Data List.
This is a new-build unit
Please allow 3-5 days a.r.o. for drawings
Please allow 4-6 weeks for fabrication a.r.a.d. […]
General: INDIRECT FIRED LINE HEATER
1,500,000 BTU/HR
Size: 48" OD x 20'-0" lg.
c/w the following equipment:
Heater shell nominal water capacity: approx. 1,350 us gal.
12" Removableube
4 pc. miter (168 sq. ft. heating surface area
Heat Flux: 8,952 BTU/hr/sq.ft.,
Heat Density: 11,356 BTU/hr/sq.in.)
16" x 20'. removable T" type stack with clean out & wind shroud.
Removable coil consisting of: (10)-4" tubes (2) 4" CL. 600 RFWN Flanges
10% Radiography
1/16" C.A. and fabricated in accordance with the B31.3 Piping Code
1" NPT Fuel Gas Preheat Coil.
Expansion tank c.w/ Thief Hatch and Sight Glass
1,500,000 BTU Flash arrestor w/ Main Burner and Pilot Assy.
Set of instrumentation, controls, valves as listed below.
1-1/2"th Urethane panels enclosure for controls.
Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
Heavy Duty Heater Skid.
Misc. items as required by heater design.
PROCESS COIL
10 tubes of 4" XH. x 19' - 0"
1360 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
4" CL.600 RFWN inlet/outlet connections
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-106B / SA-105N / SA-234WPB
MDMT: -20 degF
Coil volume: 15.97 cu.ft.
Coil area: 236 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 16' - 0" (approx. length)
1,480 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/outlet connections
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta
LINE HEATER (H-100)
- Shell size: 48" OD x 20'-0" long.
- 16 OD x 8'-0" long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation on shell only c/w embossed 0.020" thick banded aluminum
cladding. (no ends included)
NOZZLES
Fill Connection 1 8" hinged mounted on 16" OD pot
Drain 1 2" 3000# Full Coupling
Firetube 2 12" Flanged
Fuel Gas Preheat 2 1" 3000# Full Coupling
TC 1 3/4" 3000# Full Coupling
HTSD 1 3/4" 3000# Full Coupling
TI 1 3/4" 3000# Full Coupling
Spare 1 3/4" 3000# Full Coupling
Level Gauge 2 1/2" 3000# Full Coupling
LSL 1 2" 3000# Half Coupling
HEATING SYSTEM
- A 16" O.D. horizontal four-piece miter removable firetube.
- 1 - 16"x 20' type "T" removable Stack w/ Clean out & Wind Shroud
- standard hinged Flame Arrestor w/ 1.20 MM BTU/hr duty main burner and Pilot/Ignition/FFSD
Assembly rated at 1,500,000 BTU/hr net duty
c/w Eclipse air-gas mixer and 1-3BT- 3" burner nozzle.
Fuel Gas Consumption: 2,677 SCF/Hr. (use "K" MTD or 0.302" dia. burner orifice)
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
FA to fit 16" firetube c/w 4" th. Aluminum flame cell
2" NPT peep sight in the draft hood
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100 c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10'. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBTU per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety Control as required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12 VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included
EY-101 2 ASCO TWO WAY SOLENOID VALVE
EY-102 1" NPT HV298568002 fuel gas shut off valve, 24VDC
ESDV-101 1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11
2" MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PCV-0911 1 FISHER MODEL 627 PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body c/w SST trim & nylon disc
Maximum 2000 psig Inlet pressure
1/4" orifice
70 to 150 psig spring range
PRV-0914 1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminum trim
Maximum 1000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-0915 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 2 WIKA PRESSURE GAUGE
PI-101 Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103 1 WGI ELITE PRESSURE GAUGE
Model WH10958P liquid filled
4" diameter face x 1/2" NPT bottom connection
Stainless steel case and internals
0 to 300 psig range - Dual scale
PI-105 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24-Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
SLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100 1 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminum body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025 01 1/4" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-050 01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-100 02 1" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-200 01 2" Flgd. CL. 150 RF R.P. Force floating ball valve, BU series,
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 7'-0" wide x 28'-0" long.
- W10 x 22# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges SA-36 / 44W 1/4" / 1/2"
End Plates (tube sheets) SA-36 / 44W 3/8"
Wear Pads SA-36 / 44W 1/4"
Saddle Supports SA-36 / 44W 1/4"
Base Plates SA-36 / 44W 3/8"
Internals SA-36 / 44W %u00BC"
Couplings SA-105N 3,000# FS
Expansion Pot CS / SA-53B ERW 1/4"
Firetube SA-53B ERW 12" OD
Stack CS / SA-53B ERW 12" OD
PIPING MATERIAL
THREADED
CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED
CL.600 (ECA L-3 "FSC")
Pipe SA-106B Smls. (4" XH.)
Weld Fittings SA-234 WPB (schedule-same as pipe)
Flanges SA-105N (CL.600 RFWN)
T.O.L.'s N/A
Gaskets Flex., 316 SST
Bolting SA-193 B7 / SA-194 2H
C.A. 1/16"
TUBING SPECIFICATIONS
Process
150# - 600#
Size 3/8" (.035") 3/8" (.065") 1/4" (.035") 1/4" (.035")
Tubing Material 316SS
Process
1500# - 2500# Instrument Vents
Fitting Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil: As per ASME B31.3, latest edition, Paragraph
Threaded Piping: 345.4.2(a) (i.e. 2,040 psig for CL. 600)
Fuel Gas Piping & Instrument Tubing: Will be air/soap tested to normal operating pressure.
Instrument Operational Test: All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and as per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils NO, As per ASME B31.3, latest edition, Paragraph 331.1.1
Welded Pressure Piping (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils None
Welded Pressure Piping None
HARDNESS TESTS
Lineheater Coils None
Welded Pressure Piping None
PAINTING SPECIFICATIONS
Equipment/Surface Preparation/Primer/Finish
Structural Steel: Commercial Sandblast SSPC-SP7/ (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
Heater/Stack: Commercial Sandblast SSPC-SP7/(1) coat only Zinc Chromate Primer(on heater shell)/ (1) coat High Heat Black (self-priming) (on stack only)
Coil Nozzles/all protrusions: Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
NOTES TO PAINTING SPECIFICATIONS:
Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
EXW POINT
Nisku, Alberta
Delivery:
Shop Drawings: P&ID, General Arrangement, Structural Skid and coil three to five
working days from date of order, for your review and approval/files.
Heater: eight-ten weeks from receipt of approved for construction drawings
All long delivery items are released for purchase with your order.
Option:
To remove the heated instrument enclosure on side of shell.
Please deduct 2,500.- CAD […]
General: INDIRECT FIRED LINE HEATER
1,750,000 BTU/HR
Size: 48" OD x 21'-0" lg.
c/w the following equipment:
Heater shell nominal water capacity: approx. 1,410 us gal.
16" Removableube
4 pc. miter (176 sq. ft. heating surface area
Heat Flux: 9947 BTU/hr/sq.ft.,
Heat Density: 13,249 BTU/hr/sq.in.)
16" x 21'. removable T" type stack with clean out & wind /rain cap.
Removable coil consisting of: (10)-4" tubes (2) 4" CL. 600 RFWN Flanges
10% Radiography
1/16" C.A. and fabricated in accordance with the B31.3 Piping Code
1" NPT Fuel Gas Preheat Coil.
Expansion tank c.w/ Thief Hatch and Sight Glass
1,750,000 BTU Flash arrestor w/ Main Burner and Pilot Assy.
Set of instrumentation, controls, valves as listed below.
1-1/2"th Urethane panels enclosure for controls.
Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
Heavy Duty Heater Skid.
Misc. items as required by heater design.
PROCESS COIL
10 tubes of 4" XH. x 20' - 0"
1360 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
4" CL.600 RFWN inlet/outlet connections
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-106B / SA-105N / SA-234WPB
MDMT: -20 degF
Coil volume: 16.8 cu.ft.
Coil area: 247 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 16' - 0" (approx. length)
1,480 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/outlet connections
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta
LINE HEATER (H-100)
- Shell size: 48" OD x 21'-0" long.
- 16 OD x 8'-0" long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation on shell only c/w embossed 0.020" thick banded aluminum
cladding. (no ends included)
NOZZLES
Fill Connection 1 8" hinged mounted on 16" OD pot
Drain 1 2" 3000# Full Coupling
Firetube 2 12" Flanged
Fuel Gas Preheat 2 1" 3000# Full Coupling
TC 1 3/4" 3000# Full Coupling
HTSD 1 3/4" 3000# Full Coupling
TI 1 3/4" 3000# Full Coupling
Spare 1 3/4" 3000# Full Coupling
Level Gauge 2 1/2" 3000# Full Coupling
LSL 1 2" 3000# Half Coupling
HEATING SYSTEM
- A 16" O.D. horizontal four-piece miter removable firetube.
1 - 16"x21' type "T" removable Stack w/ Clean out & Wind Shroud
- Fourstar standard hinged Flash Arrestor w/ 1.75 MM Btu/hr. duty Main Burner and
Pilot/Ignition/ FFSD Assembly rated at 1,750,000 BTU/hr net Duty c/w:
ECLIPSE COMPOUND INJECTOR H-160
AIR-GAS MIXER
SLEEVE
BARREL
FERROFIX BURNER NOZZLE.
- Fuel Gas Consumption: 2,655 SCF/Hr. (use "N" MTD or 0.302"dia. burner orifice)
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
FA to fit 16" firetube c/w 4" th. Aluminum flame cell
2" NPT peep sight in the draft hood
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100 c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10'. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBTU per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety Control as required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12 VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included
EY-101 2 ASCO TWO WAY SOLENOID VALVE
EY-102 1" NPT HV298568002 fuel gas shut off valve, 24VDC
ESDV-101 1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11
2" MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PCV-0911 1 FISHER MODEL 627 PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body c/w SST trim & nylon disc
Maximum 2000 psig Inlet pressure
1/4" orifice
70 to 150 psig spring range
PRV-0914 1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminum trim
Maximum 1000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-0915 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 2 WIKA PRESSURE GAUGE
PI-101 Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103 1 WGI ELITE PRESSURE GAUGE
Model WH10958P liquid filled
4" diameter face x 1/2" NPT bottom connection
Stainless steel case and internals
0 to 300 psig range - Dual scale
PI-105 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24-Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
SLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100 1 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminum body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025 01 1/4" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-050 01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-100 02 1" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-200 01 2" Flgd. CL. 150 RF R.P. Force floating ball valve, BU series,
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 7'-0" wide x 28'-0" long.
- W10 x 22# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges SA-36 / 44W 1/4" / 1/2"
End Plates (tube sheets) SA-36 / 44W 3/8"
Wear Pads SA-36 / 44W 1/4"
Saddle Supports SA-36 / 44W 1/4"
Base Plates SA-36 / 44W 3/8"
Internals SA-36 / 44W %u00BC"
Couplings SA-105N 3,000# FS
Expansion Pot CS / SA-53B ERW 1/4"
Firetube SA-53B ERW 12" OD
Stack CS / SA-53B ERW 12" OD
PIPING MATERIAL
THREADED
CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED
CL.600 (ECA L-3 "FSC")
Pipe SA-106B Smls. (4" XH.)
Weld Fittings SA-234 WPB (schedule-same as pipe)
Flanges SA-105N (CL.600 RFWN)
T.O.L.'s N/A
Gaskets Flex., 316 SST
Bolting SA-193 B7 / SA-194 2H
C.A. 1/16"
TUBING SPECIFICATIONS
Process
150# - 600#
Size 3/8" (.035") 3/8" (.065") 1/4" (.035") 1/4" (.035")
Tubing Material 316SS
Process
1500# - 2500# Instrument Vents
Fitting Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil: As per ASME B31.3, latest edition, Paragraph
Threaded Piping: 345.4.2(a) (i.e. 2,040 psig for CL. 600)
Fuel Gas Piping & Instrument Tubing: Will be air/soap tested to normal operating pressure.
Instrument Operational Test: All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and as per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils NO, As per ASME B31.3, latest edition, Paragraph 331.1.1
Welded Pressure Piping (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils None
Welded Pressure Piping None
HARDNESS TESTS
Lineheater Coils None
Welded Pressure Piping None
PAINTING SPECIFICATIONS
Equipment/Surface Preparation/Primer/Finish
Structural Steel: Commercial Sandblast SSPC-SP7/ (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
Heater/Stack: Commercial Sandblast SSPC-SP7/(1) coat only Zinc Chromate Primer(on heater shell)/ (1) coat High Heat Black (self-priming) (on stack only)
Coil Nozzles/all protrusions: Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
NOTES TO PAINTING SPECIFICATIONS:
Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
EXW POINT
Nisku, Alberta
Delivery:
Shop Drawings: P&ID, General Arrangement, Structural Skid and coil three to five
working days from date of order, for your review and approval/files.
Heater: eight-ten weeks from receipt of approved for construction drawings
All long delivery items are released for purchase with your order.
Option:
To remove the heated instrument enclosure on side of shell.
Please deduct 2,500.- CAD […]
1 Indirect heater c.w. coil
1 000 000 BTU/HR
Shell:" 42"OD x 16'-0" lg.
c/w the following equipment:
- heater shell Nominal capacity: approx. 885 us gal.
- 12" Removable firetube, 4 pc.miter (107sq. ft. heating surface area, Heat
Fluxrate: 9,362 BTU/hr/sq.ft., Heat Density: 12,121 BTU/hr/sq.in.)
- 12-3/4"OD x 16ft. Removable T" type Stack with Clean out and wind shroud.
- Removable Coil
- 1"NPT Fuel Gas Preheat Coil.
- Water Saver Pot w/ Thief Hatch and Sight Glass
- 1,000,000 BTU FRI Flash arrestor w/ Main Burner and Pilot Assy.
- Set of instrumentation, controls, valves as listed below.
- 1-1/2" Urethane panels enclosure for controls.
- Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
- Heavy Duty Heater Skid.
- Misc. items as required by FSRI heater design
PROCESS COIL
12 tubes of 3" sch. std x 15' - 0"
1360 psig @ 200 F (flange limited.) per ANSI B31.3 and B16.5
3" CL.600RFWN inlet/outlet connections
Corrosion Allowance:
1/16", 10% X-Ray.
Materials:
SA-106B / SA-234WPB / SA-105N
MDMT: -20 F
Coil volume: 7.2 cu.ft.
Coil area: 176 sq. ft.
F.G. PRE-HEAT
COIL:
1 tube of 1" sch. 80 x 14' - 0" (approx. length)
1,480 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/ outlet connections
Materials:
SA-106B/SA-105N/SA-234WPB
Coil bundle to be ABSA inspected and registered in the Province of Alberta, British Columbia and
Saskatchewan.
LINE HEATER (H-100)
- Shell size: 42" OD x 16'-0"long.
- 16 OD x 8'-0" long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation on shell only c/w Embossed 0.020" thick banded aluminum cladding. (end plate insulation not included)
NOZZLES
Fill Connection:
One 8" Hinged mounted on 16" OD pot
Drain
one 2" CL.150RFWN FLG.
Overflow
one 1" CL.3000NPT Cplg.
Firetube
Two 12-3/4" Plate Flanges
Fuel Gas Preheat
two 1" 3000# Full Coupling
TC
one 3/4" 3000# Full Coupling
HTSD
one 3/4" 3000# Full Coupling
TI
one 3/4" 3000# Full Coupling
Spare
one 3/4" 3000# Full Coupling
Level Gauge 2
two 1/2" 3000# Full Coupling
LSL 1
one 2" 3000# Half Coupling
HEATING SYSTEM
- A 12.75"O.D. horizontal removable firetube.
- 1 - 12.75"O.D. x 16' type "T" removable Stack w/ Clean out & Wind Shroud
- Standard hinged Flash Arrestor c.w/
1.0 MM Btu/hr Main Burner and
Pilot/Ignition/FFSD
Assembly rated at 1,000,000 BTU/hr net duty to fit 12.75"OD firetube c/w
Eclipse air-gas mixer
1-3BT-2-1/2" burner nozzle.
Est.Fuel Gas Consumption: 1,923 SCF/Hr.
(based on rated capacity-full load using 1,000 Btu/SCF natural gas)
- Burner to have fuel gas and pilot gas connections @ 12:00 O'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - CSA B149.3-2000 compliant
Note: sweet, dry fuel, I/G. to be provided from off-skid
PR-1100 1
One B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100 c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety
Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
EY-101 2 ASCO TWO WAY SOLENOID VALVE
EY-102 1"NPT HV298568002 fuel gas shut off valve 24VDC
ESDV-101/2 1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HVL287776-002 gas pilot shut off valve
24VDC, 4 Watts, EXP.
HLSD-008 1 EOB FGSO2A12F FUEL GAS SHUT-OFF VALVE
2" MNPT x 1" FNPT end connection
Forged steel body
250 psig M.A.W.P.
2" x 12" long PVC float
SV-101 1 ASCO 3-WAY SOLENOID VALVE,
Model EF8320G202 SST, Explosion Proof Energize to open,
Normally Closed, 24 VDC, 115 psig Max supply pressure.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11
2" MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PRV-008 1 WELLMARK MODEL 2002PR PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body
Maximum 2,000 psig Inlet pressure
3/16" orifice
70 to 150 psig spring range
PRV-100 1 BELGAS P627 PRESSURE REDUCING REGULATOR
1" FNPT end connections
DI body
Maximum 1,000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101/2 2 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 4 WIKA PRESSURE GAUGE
PI-101
Model 233.53 liquid filled
PI-102 2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-104 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-105 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24-Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 Volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100 1 FSR 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminum body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100 1 KIMRAY CONTROL VALVE
Model: 1400SMT PO 3/8 IV
1" NPT 4000 psi pressure
3/8" inner valve
Steel body
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3"%uF066 dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025 01 1/4" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-050 01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-100 02 1" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-200 01 2" Flg CL.150RF R.P. Force floating ball valve, BU series,
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 7'-0" wide x 26'-0" long.
- W8 x 18# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO ACL CSC200 INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM MATERIAL SCHEDULE/THICKNESS/RATING
Shell / flanges SA-36 / 44W 3/16" / 1/2"
End Plates (tube sheets) SA-36 / 44W 3/8"
Wear Pads SA-36 / 44W 3/16"
Saddle Supports SA-36 / 44W 3/16"
Base Plates SA-36 / 44W 3/8"
Internals SA-36 / 44W 1/4"
Couplings SA-105N 3,000# FS
Expansion Pot CS / SA-53B ERW 1/4"
Firetube SA-53B ERW 1/4"
Stack CS / SA-53B ERW 1/4"
PIPING MATERIAL
THREADED CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED CL.600
Pipe SA-106B Smls. (3" Sch. std.)
Weld Fittings SA-234WPB (schedule-same as pipe)
Flanges SA-105N (CL.600RFWN)
C.A. 1/16"
TUBING SPECIFICATIONS
Process
150# - 900#
Size 3/8" (.035") 316SS for both tubing and fittings
Process
1500# - 2500#
3/8" (.065") 316SS for both tubing and fittings
Instruments
1/4" (.035") 316SS for both tubing and fittings
Vents
1/4" (.035")316SS for both tubing and fittings
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil, welded spools per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 psig for CL.600).
Threaded Piping As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)
Instrument Tubing & Fuel Gas Train Will be air/soap tested to normal operating pressure.
Instrument Operational Test All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and As per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils None
Piping, Firetube None
ULTRASONIC TESTING
Lineheater Coils None
Welded Pressure Piping None
HARDNESS TESTS
Lineheater Coils None
Welded Pressure Piping None
PAINTING SPECIFICATIONS
Equipment Surface Preparation Primer Finish
Structural Steel
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
Heater/Stack
Commercial Sandblast SSPC-SP7
(1) coat only Zinc Chromate Primer
(on heater shell)
(1) coat High Heat Black (self-priming on stack only)
Coil Nozzles/all protrusions
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skid is excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
Delivery:
This is a new-build unit.
Please allow 3-5 days a.r.o. for drawings
Please allow 6-8 weeks for fabrication a.r.a.d. […]
1 ONLY NEW INDIRECT FIRED LINE HEATER
Model:1000IH (1 000 000 BTU/HR) Size: 42"OD x 16'-0" lg.
c/w the following equipment:
%uF0B7 heater shell Nominal water capacity: approx. 885 usuF0B7 12" Removable firetube, 4 pc. miter (107 sq. ft. heating surface area, Heat Flux: 9,362 BTU/hr/sq.ft., Heat Density: 12,121 BTU/hr/sq.in.)
%uF0B7 12-3/4"OD x 16ft. Removable T" type Stack with Clean out and wind shroud.
%uF0B7 Removable Coil
%uF0B7 1"NPT Fuel Gas Preheat Coil.
%uF0B7 Water Saver Pot w/ Thief Hatch and Sight Glass
%uF0B7 1,000,000 BTU flame arrestor w/ Main Burner and Pilot Assy.
%uF0B7 Set of instrumentation, controls, valves as listed below.
%uF0B7 1½"th Urethane panels enclosure for controls.
%uF0B7 Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
%uF0B7 Heavy Duty Heater Skid.
PROCESS COIL
12 tubes of 3" sch. 160 x 15' - 0"
2,035 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
3" CL.900 RFWN inlet/outlet connections
Corrosion Allowance: 1/8", 100% X-Ray.
Materials: SA-333 Gr.6 / SA-420WPL6 / SA-350LF2CL1
MDMT: -50 deg F, PWHT included
Coil volume: 7.2 cu.ft.
Coil area: 176 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 14' - 0" (approx. length)
1,480 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/outlet connections
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta,
LINE HEATER (H-100)
- Shell size: 42"OD x 16'-0"long.
- 16 OD x 8'-0" long horizontal expansion pot c/w Fourstar vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fibreglass insulation on shell only c/w Embossed 0.020" thick banded aluminium
cladding. (no ends included)
NOZZLES
Fill Connection 1 8" Hinged mounted on 16" OD pot
Drain 1 2" CL.150 RFWN FLG.
Overflow 1 1" CL.3000NPT Cplg.
Firetube 2 12-3/4" Plate Flanges
Fuel Gas Preheat 2 1" 3000# Full Coupling
TC 1 3/4" 3000# Full Coupling
HTSD 1 3/4" 3000# Full Coupling
TI 1 3/4" 3000# Full Coupling
Spare 1 3/4" 3000# Full Coupling
Level Gauge 2 1/2" 3000# Full Coupling
LSL 1 2" 3000# Half Coupling
HEATING SYSTEM
- A 12.75"O.D. horizontal removable firetube.
- 1 - 12.75"O.D. x 16' type "T" removable Stack w/ Clean out & Wind Shroud
- Standard hinged Flash Arrestor w/ 1.0 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD
Assembly rated at 1,000,000 BTU/hr net Duty to fit an 12.75"OD firetube c/w Eclipse air-gas
mixer and 1-3BT-2½" burner nozzle. Fuel Gas Consumption: 1,923 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of
burner. Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100 c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs:
12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included
EY-101 2 ASCO TWO WAY SOLENOID VALVE
EY-102 1"NPT HV298568002 fuel gas shut off valve, 24VDC
ESDV-101 1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8"%uF066 Pyrex red line sight glass c/w angle iron guard rods
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11
2" MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PCV-0911 1 FISHER MODEL 627 PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body c/w SST trim & nylon disc
Maximum 2000 psig Inlet pressure
1/4"%uF066 orifice
70 to 150 psig spring range
PRV-0914 1 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminium trim
Maximum 1000 psig Inlet pressure
3/8"%uF066 orifice
5 to 20 psig spring range
PRV-0915 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 2 WIKA PRESSURE GAUGE
PI-101 Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103 1 WGI ELITE PRESSURE GAUGE
Model WH10958P liquid filled
4" diameter face x 1/2" NPT bottom connection
Stainless steel case and internals
0 to 300 psig range - Dual scale
PI-105 1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100 1 FSR 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TI-100 1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3"%uF066 dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
TCV-100 1 FISHER 119, FUEL GAS CONTROL VALVE
1" FNPT end connections
3 to 15 psig spring, 9/16" orifice size
Air to Open / Fail Closed
TCV c/w SMC-NAS 4000-N02 speed control (slow to open)
HLSD-080 1 EOB FGSO2A12F FUEL GAS SHUT-OFF VALVE
(FGS$80 2" MNPT x 1" FNPT end connection
Forged steel body
250 psig M.A.W.P.
2" x 12" long PVC float
PRV-080 1 WELLMARK MODEL 2002PR PRESSURE REDUCING REGULATOR
1" FNPT end connections
Steel body
Maximum 2,000 psig Inlet pressure
3/16" orifice
70 to 150 psig spring range
PSV-080 1 ACCUSEAL or EQ. MODEL ASV10 PRESSURE RELIEF VALVE
1" MNPT inlet x 1" FNPT outlet
Sweet service construction
0.212 sq. in. orifice ("E" designation)
150 psig set pressure
MANUAL VALVES
BA-025 01 1/4" FNPT 2000 psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-050 02 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-051 02 1" FNPT 2000 psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-100 01 1" FNPT 2,000 PSI F.P. CS ball valve, C&C 2000PSI BVSR,
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED
STRUCTURAL STEEL SKID
- 7'-0" wide x 26'-0" long.
- W8 x 18# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
FUEL GAS SCRUBBER ASSEMBLY (V-008)
DESIGN CONDITIONS
250 psig M.A.W.P. @ 250%u00B0F
1/16" corrosion allowance
Service - Sweet
-20 deg. F M.D.M.T.
SIZE
8-5/8" O.D. x 2'-6" Seam/Base Plate
FEATURES
- Vertical two (2) phase style.
- ASME constructed with Alberta registration.
- Inlet diverter.
NOZZLES
C1 Inlet 1 1" CL 3,000 T.O.L.
C2 Gas Outlet 1 2" CL 3,000 T.O.L.
C3 Drain 1 3/4" CL 3,000 T.O.L.
PIPING MATERIAL
THREADED CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED CL.600
Pipe SA-106B Smls. (3" Sch. std.)
Weld Fittings SA-234WPB (schedule-same as pipe)
Flanges SA-105N (CL.600RFWN)
C.A. 1/16"
TUBING SPECIFICATIONS
Process
150# - 900#
Size 3/8" (.035") 316SS for both tubing and fittings
Process
1500# - 2500#
3/8" (.065") 316SS for both tubing and fittings
Instruments
1/4" (.035") 316SS for both tubing and fittings
Vents
1/4" (.035")316SS for both tubing and fittings
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil, welded spools per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 psig for CL.600).
Threaded Piping As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)
Instrument Tubing & Fuel Gas Train Will be air/soap tested to normal operating pressure.
Instrument Operational Test All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and As per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 100%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils None YES, As per ASME B31.3, latest edition, Paragraph 331.1.1
Piping, Firetube Welded Pressure Piping (i.e. 60 minutes at 1,150%u00B0F @! 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils 10% of all welds after PWHT
Welded Pressure Piping N/A
PAINTING SPECIFICATIONS
Equipment Surface Preparation Primer Finish
Structural Steel
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
Heater/Stack
Commercial Sandblast SSPC-SP7
(1) coat only Zinc Chromate Primer
(on heater shell)
(1) coat High Heat Black (self-priming on stack only)
Coil Nozzles/all protrusions
Commercial Sandblast SSPC-SP7
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skid is excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DELIVERY:
This is a new-built unit.
Please allow 3-5 days a.r.o. for drawings for approval a.r.o. […]
General: INDIRECT FIRED LINE HEATER
10,000,000 BTU/HR
Size: 96" OD x 38'-0" lg.
c/w the following equipment:
heater shell size: 96"OD x 38'-0"lg. (Nominal water capacity: approx. 9660 usl.)
2 - 26"OD Removable "U" type firetube
4 pc. miter
1035 sq. ft. heating surface area
Heat Flux: 9,665 BTU/hr/sq.ft.
Heat Density: 13,986 BTU/hr/sq.in. - using 70% efficiency
2 - 26"x 38' type "T" removable Stack w/ clean out & down draft diverter / Rain cap, stack c/w lifting lugs
Removable Coil w/external manifolds, consisting of:
(2) pass (10) - 4"s.160 tubes ea. (total 20 tubes)
(2) 4"CL.1500 RFWN Flanges
100% Radiography
1/16"C.A.
2160 Psig.@ 200 degF,
fabricated in accordance with the B31.3 Code
standard hinged Flash Arrestor w/ 10.0 MM Btu/hr. net duty
Main Burner and Pilot Assembly
Expansion pot w/
sight glass
level switch
thief hatch
Drain (2) 2"CL.150 Ball Valve.
2"thick Mineral Wool Insulation w/ stucco Embossed Aluminum Jacketing .
Heavy Duty Skid
Misc. items as required by heater design
PROCESS COILS
2-pass (10) - 4" tubes (ea.) (total of 20 tubes) sch. 160 x 37' - 0"
2160 psig @ 200 deg F (Ltd. by flg's.) per ANSI B31.3 and B16.5
4" CL.1500 ANSI RFWN inlet/outlet connections c/w: external manifolds
Corrosion Allowance: 1/16"
100% X-Ray
No PWHT
Materials: SA-106B / SA-105N / SA-234WPB
MDMT: -20 deg F,
Approx. Coil surface area: 900 sq.ft.
Approx. Coil volume: 59 cu.ft.
F.G. PRE-HEAT COIL:
1 pass of 2" sch. 80 x 24' - 0" (approx. length)
1,480 psig @ 200 deg F per ANSI B31.3 and B16.5
2"CL.3000 NPT inlet/outlet connections
Corrosion Allowance: 1/16"
10% X-Ray.
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundles will be ABSA inspected and registered in the Province of Alberta
LINE HEATER (H-100)
96"OD x 38'-0" LG., 10.0 MMBTU/Hr. heat rating
- 24" OD x 20'-0" long horizontal expansion pot c/w a vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Mineral Wool insulation on shall and Water Expansion Pot c/w Embossed 0.020"
thick banded aluminium cladding. (Ends included)
NOZZLES
Fill Connection 1 8" Hinged mounted on 24" OD pot
Drain
two 2" CL.150 RF Flgs.
Firetube
four 26" Flanged
TC/HTSD
two 3/4" CL.3000 Cplg.
TI
one 3/4" CL.3000 Cplg..
Spare
two 1" CL.3000 Cplg.
Level Gauge
two 1/2" CL.3000 Cplg.
LSL
two 2" CL.3000 Half Cplg.
HEATING SYSTEM
- A (2) 26" O.D. horizontal four piece miter removable firetube
- 2 - 26"x 38' type "T" removable Stack w/ (2) 3/4" plugged monitor points
Clean out & Down Draft
Diverter and lifting lugs
- Standard hinged Flash Arrestor w/ 10.0 MM Btu/hr. duty Main Burner and Pilot
Assembly rated at 10,000,000 BTU/hr Duty to fit the (2) 26" firetube each c/w (2)
ECLIPSE COMPOUND INJECTOR H-240:
air-gas mixers, Sleeve, barrel and Ferrofix burner nozzle.
Total Fuel gas consumption:
18,886 SCF/Hr. (based on rated capacity-full load using 985 BTU/SCF natural gas.)
- Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
Pilot line to be tubing assembly to provide easier removal
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
PR-2100A/B, BSLL-100A/B, IGN-100A/B, TSHH-101A/B, TC-100A/B
Two B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
c/w weatherproof enclosure 12" x 10" x 6"
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety
Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
EY-101A/B 4 ASCO TWO WAY SOLENOID VALVE
EY-102A/B 1"NPT HV298568001 fuel gas shut off valve
24VDC
ESDV-101/102
Two ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HVL287776-001 gas pilot shut off valve
24VDC, 4 Watts, EXP.
SV-101/102
Two ASCO 3-WAY SOLENOID VALVE,
Model EF8320G202 SST, Explosion Proof Energize to open,
Normally Closed, 24 VDC, 115 psig Max supply pressure.
LG-100
One JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8"dia Pyrex red line sight glass c/w angle iron guard rods
LSLL-100A/B 2
two KIMRAY CEC2 2"NPT 2200 SLS SS6 FLOAT M/O
2" MNPT process end connection
Horizontal electronic level switch
Explosion proof housing
Standard Service
2,000 psig M.A.W.P.
SPST, CSA certified c/w. manual override
PRV-100A/B 2
two FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminium trim
Maximum 1000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101A/B, PRV-102A/B
four FISHER 67CF INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 1
one WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PI-101A/B, PI-106A/B, PI-107A/B
six WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102A/B, PI-104A/B, PI-108A/B
six WGI PRESSURE GAUGE
ELITE 200 WJ1546P, liquid filled
2" diameter face x 1/4" NPT centre back mount
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-103A/B 2 WGI PRESSURE GAUGE
ELITE 200 WJ1552P, liquid filled
2" diameter face x 1/4" NPT centre back mount
Stainless steel case and internals
0 to 160 psig range - Dual scale
PI-105A/B 2 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PSHH-100A/B 2 CCS DUAL-SNAP MODEL 6900GZE14 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Max. system pressure: 500 psi.
Adjustable set point range:
9 to 75 psig. on increasing pressure
3 to 69 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100 A/B
two CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Max. system pressure: 500psi.
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
one 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminum body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100A/B
two KIMRAY CONTROL VALVE
Model: 1400SMT PO 1/2" IV
1"NPT 4000 psi pressure
10 psi spring
3/8" inner valve
Steel body
TI-100
one WIKA, TEL-TRU TEMPERATURE INDICATOR
1/2" MNPT back connection
5" dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
* BA-025
two 1/4" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
* BA-050
six 1/2" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
* BA-100
three 1" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BAF-200
two 2" Flgd. CL.150RF R.P. Force floating ball valve, BU series,
NV-025
fifteen 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- approx 9'-0" wide x 47'-0" long (TBC on drawings
- W12 x 40# main members.
- 4" XH pipe - roll ends located at each end of the skid base
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges SA-36 / 44W 3/8" / 3/4"
End Plates (tube sheets) SA-36 / 44W 1/2"
Wear Pads SA-36 / 44W 3/8"
Saddle Supports SA-36 / 44W 3/8"
Base Plates SA-36 / 44W 3/4"
Internals SA-36 / 44W 3/8"
Flanges SA-105N CL. 150 RF
Thredolets SA-105N 3,000# FS
Couplings SA-105N 3,000# FS
Expansion Pot SA-36/44W /SA-53 Grd. B ERW 1/4"
Firetube SA-53 Grd. B ERW 24" OD (0.312" Wall)
Stack SA-53 Grd. B ERW 24" OD (0.312" Wall)
PIPING MATERIAL
WELDED CL. 300
Pipe
SA-106B Smls. (4"s.160.)
Weld Fittings
SA-234WPB (4"s.160.)
Flanges
SA-105N (CL.1500 RFWN s.160 bore.)
T.O.L.'s
SA-105N (3,000# FS)
Gaskets
316 SST. Flex.
Bolting
SA-193 B7 / SA-194 2H
C.A. 1/16"
THREADED CL. 150
Pipe
SA-106 Grd. B Smls. (Sch. XH)
Nipples
SA-106 Grd. B Smls. (Sch. XH)
Fittings
SA-105N (3,000# FS)
TUBING SPECIFICATIONS
Process
150# - 600#
Size 3/8" (.035")
3/8" (.065")
1/4" (.035")
1/4" (.035")
Tubing Material
316SS
Process
1500# - 2500# Instrument Vents
Fitting Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil:
As per ASME B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 3240 psig for CL.1500)
Threaded Piping:
As per ASME B31.3, latest edition, Paragraph
345.4.2(a) (i.e. 375 psig for 150# ANSI piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument Operational Test
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and Welded Pressure Piping
As per ASME B31.3, latest edition, Paragraph 341.4.1
(i.e. 100%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils
NO, As per ASME B31.3, latest edition, Paragraph 331.1.1
Welded Pressure Piping (i.e. 0 minutes at 1,150%u00B0F +- 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment/Surface Preparation/Primer/Finish
Structural Steel:
Commercial Sandblast SSPC-SP6/ (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
Heater/Stack:
Commercial Sandblast SSPC-SP6/(1) coat only Zinc Chromate Primer(on heater shell)/ (1) coat High Heat Black (self-priming) (on stack only)
Coil Nozzles/all protrusions:
Commercial Sandblast SSPC-SP6 (1) coat Zinc Chromate Primer/ (1) one coat Warm Grey Enamel
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
EXW POINT
Nisku, Alberta
Delivery:
Heater:
Approx. sixteen to twenty weeks from receipt of approved for construction
Schedule assumes normal, current work-load. We appreciate the opportunity to adjust to your project specific requirements when we can.
Shop Drawings:
P&ID, General Arrangement, Structural Skid and coil three to five working days from date of order, for your review and approval/files.
All long delivery items are released for purchase with your order […]
General: INDIRECT FIRED LINE HEATER
1,200,000 BTU/HR
Size: 42" OD x 16'-0" lg.
c/w the following equipment:
heater shell Nominal water capacity: approx. 855 us gal.
12-3/4" Removableetube, 4 pc. miter (1079 sq. ft. heating surface area, Heat
Flux: 9,362 BTU/hr/sq.ft., Heat Density: 12,121 BTU/hr/sq.in.)
12-3/4" x 14 ft. Removable T" type Stack with Clean out & wind shroud.
Removable Coil consisting of:
4 x (2) - 4" tubes , (8) 4"CL.300 RFWN Flanges,
c/w: 8" inlet and outlet external manifolds, 10% Radiography, 1/16"C.A.,
680 Psig.@ 200 deg F, and fabricated in accordance with the B31.3 Piping Code
1" NPT Fuel Gas Preheat Coil.
Expansion tank c.w/ Thief Hatch and Sight Glass
1,200,000 BTU flame arrestor w/ Main Burner and Pilot Assembly
Set of instrumentation, controls, valves as listed below.
1-1/2"thick Urethane panels enclosure for controls.
Fiberglass 2"th. Insulation with 0.016" Stainless Steel Cladding on Shell.
Heavy Duty Heater Skid.
Misc. items as required by heater design.
PROCESS COIL
Single Pass
4 x 2 tubes of 4" sch. 40 x 13' - 0" ea.
680 psig @ 200 F (Ltd. by flg's.) per ANSI B31.3 and B16.5
8 x 4" CL.300 ANSI RFWN inlet/outlet connections
and external 8" inlet & outlet manifold w/ 8"CL.300RF flanges
Corrosion Allowance: 1/16", 10% X-Ray.
Materials: SA-333Gr.6 / SA-350LF2CL1 / SA-420WPL6
MDMT: -49 deg F
Approx. Coil volume: 11 cu.ft.
Approx. Coil area: 150 sq.ft.
F.G. PRE-HEAT
COIL: 1 tube of 1" sch. 80 x 8' - 0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000# NPT inlet/outlet connections
Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province
of Alberta & Saskatchewan.
LINE HEATER (H-100)
- Shell size: 42" OD x 16'-0" long.
- vertical expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, atmospheric design pressure.
- Full support saddles.
- 2" thick Mineral Wool insulation c/w 0.016" thick banded stainless steel cladding.
NOZZLES
Fill Connection:
One 8" hinged mounted on 16" OD pot
Drain
One 2" 3000# Full Coupling
Firetube
two 6" Flanged
Fuel Gas Preheat
Two 1" 3000# Full Coupling
TC
One 3/4" 3000# Full Coupling
HTSD
One 3/4" 3000# Full Coupling
TI
One 3/4" 3000# Full Coupling
Spare
One 3/4" 3000# Full Coupling
Level Gauge 2 1/2" 3000# Full Coupling
LSL 1 2" 3000# Half Coupling
HEATING SYSTEM
Shell size: 42"OD x 16'-0"long.
16 OD x 6'-0" long horizontal expansion pot c/w Fourstar vacuum hatch and access ladder.
1 - 12-3/4"OD x 16' type "T" removable Stack w/ Clean out & wind shroud.
Standard hinged Flash Arrestor w/ 1.0 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD
Assembly rated at 1,000,000 BTU/hr net Duty to fit an 12.75"OD firetube c/w Eclipse air-gas
mixer and 1-3BT-2-1/2" burner nozzle. Fuel Gas Consumption: 1,930 SCF/Hr. (orifice size: MTD "F")
(based on rated capacity-full load using 1,000 Btu/SCF natural gas)
Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3
Note: sweet, dry fuel, instrument gas to be provided from off-skid.
PR-100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-100
Profire 2100]
IGN-100
FLAME GARD IGNITION CONTROLLER
TC-2100
c/w weatherproof enclosure 12" x 10" x 6"
HTSD-2100
IGN 50 Sparker / Flame Sense Module
Ignitor / Flame Rod, 10 ft. Ignition cable, Pilot Mounting Bracket
For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
Meets Electrical Performance Requirements of Combustion Safety
Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485
Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
EY-101 EY-102
2 ASCO TWO WAY SOLENOID VALVE
1" NPT HV298568002 fuel gas shut off valve, 24VDC EXP
ESDV-101
1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HV427246002 NC, gas pilot shut off valve
24VDC, 2 Watts, EXP.
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
1 KIMRAY CEC2 2"NPT 2200 SLS SS6 FLOAT M/O
2" MNPT process end connection
Horizontal electronic level switch
Explosion proof housing
Standard Service
2,000 psig M.A.W.P.
SPST, CSA certified
c/w. manual override
PRV-100
1 FISHER 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
DI body
Maximum 1,000 psig Inlet pressure
3/8"dia orifice
5 to 20 psig spring range
PRV-101 1 FISHER 67CFR INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100 PI-101
2 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-102
1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-105
1 WGI or WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
1 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100
1 FISHER 119, FUEL GAS CONTROL VALVE
1" FNPT end connections
3 to 15 psig spring, 9/16" orifice size
Air to Open / Fail Closed
TCV c/w SMC-NAS 4000-N02 speed control (slow to open)
TI-100
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3"dia dial with a 6" stem length
0 to 250%u00B0F range (dual scale)
1/2" FNPT x 3/4" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025
01 1/4" FNPT 2000 psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-050
02 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR
BA-051
02 1" FNPT 2000 psi. UNIFIED ALLOYS, Fig. VT2 FP. Ball Valve,
2-pc. 316SS. locking handle, CSA Approved.
BA-100
01 1" FNPT 2,000 PSI F.P. CS ball valve, C&C 2000PSI BVSR,
NV-025
06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED
STRUCTURAL STEEL SKID
- 7'-0" wide x 24'-0" long.
- W8 x 18# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- GALVALUME interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges
SA-36 / 44W 1/4" / 1/2"
End Plates (tube sheets)
SA-36 / 44W 3/8"
Wear Pads
SA-36 / 44W 1/4"
Saddle Supports
SA-36 / 44W 3/16""
Base Plates
SA-36 / 44W 3/8"
Internals
SA-36 / 44W 1/4"
Couplings
SA-105N 3,000# FS
Expansion Pot
CS / SA-53B ERW 1/4"
Firetube
SA-53B ERW 10-3/4" OD
Stack
CS / SA-53B ERW 10-3/4" OD
PIPING MATERIAL
THREADED
CL.150
Pipe SA-106 Grd. B Smls. (Sch. XH)
Nipples SA-106 Grd. B Smls. (Sch. XH)
Fittings SA-105 (2,000# FS)
C.A. 1/16"
WELDED CL.300
Pipe
SA-333Gr.6 Smls. (4" STD.)
Weld Fittings
SA-420WPL6 (4" STD.)
Flanges
SA-350LF2CL1 (RF STD. bore.)
T.O.L.'s
N/A
Gaskets
316 SS Flexitallic
Bolting
SA-193 B7 / SA-194 2H
C.A.
1/16"
TUBING SPECIFICATIONS
Process
150# - 600#
Size 3/8" (.035") 3/8" (.065") 1/4" (.035") 1/4" (.035")
Tubing Material 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Coil: As per ASME B31.3, latest edition, Paragraph
Threaded Piping: 345.4.2(a) (i.e. 2,040 psig for CL. 600)
Fuel Gas Piping & Instrument Tubing: Will be air/soap tested to normal operating pressure.
Instrument Operational Test: All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and as per ASME B31.3, latest edition, Paragraph 341.4.1
Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
none
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment/Surface Preparation/Primer/Finish
Structural Steel:
Commercial Sandblast SSPC-SP6/ epoxy 3-4 mils/ epoxy 3-4 mils, light gray 595B=#16492
Heater/Stack:
Commercial Sandblast SSPC-SP6/ epoxy 3-4 mils/ epoxy 3-4 mils, light gray 595B=#16492
Coil Nozzles/all protrusions:
Commercial Sandblast SSPC-SP6/ epoxy 3-4 mils/ epoxy 3-4 mils, light gray 595B=#16492
NOTES TO PAINTING SPECIFICATIONS:
Surface preparation and paint as listed applies to external surfaces of equipment only,
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
Delivery:
Shop Drawings: P&ID, General Arrangement, Structural Skid and coil three to five
working days from date of order, for your review and approval/files.
Heater: six to eight weeks from receipt of approved for construction drawings
All long delivery items are released for purchase with your order.
Note:
1. SaskPower inspection and approval - included in the above price.
2. Coil registered (CRN) in Alberta and Saskatchewan.
3. Heater coil by-pass not included, cost extra
4. Calculated heater duty is 0.5 MM, offering 1.0 MM to fit required coil size […]
Indirect Fired Lineheater. (LH 2.0 MMBTU/hr) sweet service
CSA 149.3 Compliance
Item Qty Description
1 (1) ONLY INDIRECT FIRED LINE HEATER
Model: FRI 2000 IH (2 000 000 BTU/HR) Size:"OD x 20'-0" lg.
c/w the following equipment:
-heater shell Nominal water capacity: approx. 2,220 us gal.
-20" Removable firetube, 4 pc. miter (209 sq. ft. heating surface area, Heat
Flux: 9,549 BTU/hr/sq.ft., Heat Density: 9,567 BTU/hr/sq.in.)
-20" x 20'. Removable T" type Stack with Clean out Down Draft Diverter.
Removable Coil consisting of:
(10)-3" STD tubes, (2) 3"CL 600 RFWN Flanges, 10% Radiography, 1/16"C.A.,
1,360 Psig.@ 200 deg F, and fabricated in accordance with the B31.3 Piping Code
- 1"NPT Fuel Gas Preheat Coil.
- Water Saver Pot w/ Thief Hatch and Sight Glass
- 2,000,000 BTU flame arrestor w/ Main Burner and Pilot Assembly
- Set of instrumentation, controls, valves as listed below.
- 1-1/2 in thick Urethane panels enclosure for and controls.
- Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
- Heavy Duty Heater Skid.
- WSP access ladder.
PROCESS COIL
-10 tubes of 3" sch. STD x 19' - 0"
-1360 psig @ 200 F (Ltd. by flanges) per ANSI B31.3 and B16.5
-3" CL.600 RFWN inlet/outlet connections
-Corrosion Allowance: 1/16" 105 X-Ray.
-Materials: SA-333Gr.6 / SA-350 LF2 CL.1 / SA-420WPL6
-MDMT: -50 deg F
-Coil volume: 10.3 cu.ft.
-Coil area: 183 sq.ft.
F.G. PRE-HEAT
COIL:
- 1 tube of 1 In sch. 80 x 16' - 0" (approx. length)
- 1,350 psig @ 200 F per ANSI B31.3 and B16.5
- 1 in-3000#NPT inlet/outlet connections
- Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
60 in OD x 20'-0" LG., 2.0 MMBTU/Hr. heat rating
- 20" OD x 8'-0" long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation c/w Stucco Embossed 0.020" thick banded aluminium cladding.
(Ends not included)
NOZZLES
Fill Connection
(1) 8 in Hinged mounted on 20" OD pot
Drain
(1) 2in CL 150RFWN Flange
Firetube
(1) 20" Flanged
Fuel Gas Preheat
(2) 1" 3000# Full Coupling
TC
(1) 1" 3000# Full Coupling
HTSD
(1) 1" 3000# Full Coupling
TI
(1) 1" 3000# Full Coupling
Level Gauge
(2) 1/2" 3000# Full Coupling
LSL
(1) 2" 3000# Half Coupling
HEATING SYSTEM
- A 20" O.D. horizontal four piece miter removable firetube.
- (1) - 20"OD x 20' type "T" removable Stack w/ Clean out & Down Draft Diverter / Wind Shroud.
- Flame Arrestor w/ 2.0 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD
Assembly rated at 2,000,000 BTU/hr net Duty to fit an 20"OD c/w ECLIPSE COMPOUND
INJECTOR H-160: air-gas mixer, Sleeve, Barrel and Ferrofix burner nozzle.
Fuel Gas Consumption: 3,836 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
- Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100
(1) B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100
-PROFIRE 2100 FLAME GARD IGNITION CONTROLLER
IGN-1100
-c/w weatherproof enclosure 12" x 10" x 6"
-IGN 50 Sparker / Flame Sense Module
-Ignitor / Flame Rod, 10'. Ignition cable, Pilot Mounting Bracket
-For applications up to 10 MMBtu per burner
-CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
-Meets Electrical Performance Requirements of Combustion Safety
-Control as Required by Canadian Standards
-Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
-Inputs: 12 VDC, 24VDC or 24 VAC (Jumper selectable)
-Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
-POC Low Fire, Remote Start / Stop
-Communications: RS232 / RS485
-Outputs: solenoid control (4), Alarm
-Factory set configuration: Pre-Purge Timing
-Factory set Configuration (Palm Pilot): All other parameters
-3.8 second Flame fail Response.
-Thermocouple Assembly for detection of flame quality
-Type K thermocouple, Shielded Thermocouple Cable included.
EY-101
(2) ASCO TWO WAY SOLENOID VALVE
EY-102
1"NPT HV298568002 fuel gas shut off valve 24VDC
ESDV-10-1/2in
(1) ASCO TWO WAY SOLENOID VALVE
-1/4"NPT NACE HVL287776-002 gas pilot shut off valve
-24VDC, 4 Watts, EXP.
SV-101
(1) ASCO 3-WAY SOLENOID VALVE,
-Model EF8320G202 SST, Explosion Proof Energize to open,
-Normally Closed, 24 VDC, 115 psig Max supply pressure.
LG-100
(1) JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
-Model 125 tubular gauge valves
-1/2" MNPT end connections
-5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
(1) LINC ELECTRIC LEVEL SWITCH L471-11
-2" MNPT process end connection
-Explosion proof housing
-Standard Service
-1,500 psig M.A.W.P.
-SPST, CSA certified c/w: manual override.
PRV-008
(1) FISHER 627 PRESSURE REDUCING REGULATOR
-1" FNPT end connections
-Steel body
-Maximum 2,000 psig Inlet pressure-
-3/16" orifice
-70 to 150 psig spring range
PRV-100
(1) FISHER 627 PRESSURE REDUCING REGULATOR
-1" FNPT end connections
-DI body
-Maximum 1,000 psig Inlet pressure
-3/8" dia. orifice
-5 to 20 psig spring range
PRV-101/2
(2) FISHER 67CFR INSTRUMENT GAS REGULATOR
-1/4" FNPT connections
-Standard service construction
-250 psig M.A.W.P. Internal filter
-0 to 35 psig spring range
PI-100
(4) WIKA PRESSURE GAUGE
PI-101
Model 233.53 liquid filled
PI-102
-2-1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 30 psig range - Dual scale
-PI-104 1 WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 15 psig range - Dual scale
PI-103
(1) WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 60 psig range - Dual scale
PI-105
(1) WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 160 psig range - Dual scale
PSHH-100
(1) CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
-1/2" FNPT pressure sensing connection
-Explosion proof housing
-24 volt DC input (SPDT)
-Adjustable set point range:
-3 to 20 psig. on increasing pressure
-1 to 18 psig. on decreasing pressure
-Bench set at 18 psig raising
-CSA certified
PSLL-100
(1) CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
-1/2" FNPT pressure sensing connection
-Explosion proof housing
-24 volt DC input (SPDT)
-Adjustable set point range:
-3 to 20 psig. on increasing pressure
-1 to 18 psig. on decreasing pressure
-Bench set at 7 psig falling
-CSA certified
PVSV-100
(1) FSR 404 PRESSURE-VACUUM RELIEF HATCH
-Cast Aluminium body
-Sweet service
-4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100
(1) KIMRAY CONTROL VALVE
-Model: 1400 SMT PO 3/8 IV
-1"NPT 4000 psi pressure
-3/8" inner valve
-Steel body
TI-100
(1) TEMPERATURE INDICATOR
-1/2" MNPT back connection
-3" dial with a 6" stem length
-0 to 250%u00B0F range (dual scale)
-1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025
-01 1/4" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-050
-01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-100
-02 1" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-200
-01 2" Flgd. CL 150 RF R.P. Force floating ball valve, BU series,
NV-025
-06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 7'-6" wide x 32'-0" long.
- W12 x 26# main members.
- W10 x 22# cross members.
- 1 1/4" x 3/16" serr. db grating 6'-0" x 7'-6"
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE - OPTIONAL
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO BMS INCLUDED.
ENEFEN REPORT - COST INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges
SA-36 / 44W/1/4" / 1/2"
End Plates (tube sheets)
SA-36 / 44W/3/8"
Wear Pads
SA-36 / 44W/1/4 "
Saddle Supports
SA-36 / 44W/1/4"
Base Plates
SA-36 / 44W/3/8"
Internals
SA-36 / 44W/1/4"
Flanges
SA-105N CL 150RFWN
Thredolets
SA-105N 3,000# FS
Couplings
SA-105N 3,000# FS
Expansion Pot
CS / SA-53B ERW 1/4"
Firetube
SA-53B ERW 20" OD
Stack
CS 20" OD
PIPING MATERIAL
THREADED
CL.150 CL.600
Pipe
SA-106 Grd. B Smls. (Sch. XH)
SA-106 Grd. B Smls. (Sch. XH)
Nipples
SA-106 Grd. B Smls. (Sch. XH) S
A-106 Grd. B Smls. (Sch. XH)
Fittings
SA-105N CL.2000
SA-105N CL.3000
C.A.
None
None
WELDED
CL.600
Pipe
SA-333Gr.6 Smls. (3"Sch. STD.)
Weld Fittings
SA-420WPL6 (3"Sch. STD.)
Flanges
SA-350LF2CL.1 (CL.600RFWN s/STD bore.)
T.O.L.'s
SA-350LF2CL.1 (3,000# FS)
Gaskets
Flex. 316 SST
Bolting
SA-193 B7 / SA-194 2H
C.A.
1/16"
TUBING SPECIFICATIONS
Process150# - 900# Process 1500# - 2500# Instruments Vents
Size
3/8" (.035") 3/8" (.065") 1/4" (.035") 1/4" (.035")
Tubing Material
316SS 316SS 316SS 316SS
Fitting Material
316SS 316SS 316SS 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil
ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 psig).
Lineheater F.G. coil
ASME Section B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 Psig.for CL.600 piping).
Threaded Piping
ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument Operational Test
All instruments will be subjected to an operational testto ensure proper functioning.
Charted Hydrotest
Is not included.
RADIOGRAPHY
Lineheater Coil Bundle
ASME B31.3, latest edition, Paragraph 341.4.1 (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils
None, As per ASME B31.3, latest edition, Paragraph 331.1.1 (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment Surface Preparation/Primer/Finish
Structural Steel
Commercial Sandblast SSPC-SP6
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
Heater/Stack
Commercial -Sandblast SSPC-SP6
(1) coat only Zinc
(1) coat High Heat Black Chromate Primer (selfpriming)
(on heater shell) (on stack only)
Coil Nozzles/all
protrusions
Commercial Sandblast SSPC-SP6
(1) coat Zinc
(1) one coat Warm Grey Chromate Prime Enamel
NOTES:
Surface preparation and paint as listed applies to external surfaces of equipment only,
-insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS:
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied to OilPro for the purchased components, instruments and
manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings. […]
Qty Description
1 1 ONE INDIRECT FIRED LINE HEATER
Model: 2000IH (2000 000 BTU/HR) approx. Size: 60"OD x 24'-0" lg. (TBC)
built in 2008, New, never used.
c/w the following>• heater shell
• Removable firetube, mitered
• Removable T" type Stack with Clean out Wind Shroud.
• 1"NPT Fuel Gas Preheat Coil.
• Water Expansion Pot w/ Thief Hatch and Sight Glass
• 2,000,000 BTU Flash arrestor w/ Main Burner and Pilot Assy.
• Set of instrumentation, controls, valves as listed below.
• 1-1/2" thick Urethane panels enclosure for and controls.
• Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
• Heavy Duty Heater Skid.
• Misc. items as required by FSR heater design.
PROCESS COILS
Split bundle, 3" SA333 Gr 6,
rated 5,030 psi (34687 kPa) @ -45C to +93C
Flanges: SA350, LF2
Fittings: SA420 WLP6
F.G. PRE-HEAT
TUBE:
1 tube of 1" sch. 80 x 22' - 0" (approx. length) 1,350 psig @ 200 F per ANSI B31.3 and B16.5 1"-3000#NPT inlet/outlet connections
Corrosion Allowance: 1/16",
Materials: SA-106B/SA-105N/SA-234WPB
LINE HEATER (H-100)
60" OD x 24'-0" LG. approx., 2.0 MMBTU/hr
- 20" OD x 10'-0" approx. long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, atmospheric design pressure.
- Full support saddles.
- 1 1/2" thick Fiberglass insulation c/w Stucco Embossed 0.020" thick banded aluminum cladding. (Ends not included)
HEATING SYSTEM
- A horizontal four piece mitre removable firetube.
- 1 - removable hinged stack
standard hinged Flash Arrestor w/ Aluminum flame cell, assembly rated for 2,000,000 BTU/hr net duty to fit firetube c/w: 0.257" Orifice, 30" firetube
ECLIPSE COMPOUND INJECTOR H- 200: air-gas mixer, Sleeve, Barrel and Ferrofix burner nozzle.
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
INSTRUMENTATION
This is our best estimate based on previous Fourstar package.
Details are TBC until data package is retrieved.
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100 BE-1100
1 BURNER MANAGEMENT SYSTEM
ACL-5100 (TBC)
FLAME GARD IGNITION CONTROLLER
IGN-1100
c/w weatherproof enclosure 12" x 10" x 6" (TBC)
IGN 50 (TBC)
Sparker / Flame Sense Module
Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket For applications up to 10 MMBtu per burner
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards
Display: VFD (Vacuum Fluorescent Display)
2 Line x 20 Character Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main, POC Low Fire, Remote Start / Stop
Communications: RS232 / RS485 Outputs: solenoid control (4), Alarm
Factory set configuration: Pre-Purge Timing
Factory set Configuration (Palm Pilot): All other parameters
3.8 second Flame fail Response.
Thermocouple Assembly for detection of flame quality
Type K thermocouple, Shielded Thermocouple Cable included.
ESDV-100
1 GAS SAFETY SHUT OFF VALVE
ZSC-100
1" VCI CSA201F-66-PVVRHSEV50-A AP3SR5LTDTS(FC-80)-
EY-100
ASCO VR7C2YAA2NGA-LS-AVC D060014-70199DBY-24VDCSOL
SCV-100 (TBC)
Fail Close - 80 Psig Air Supply, Speed Control Valve.
• BALL VALVE: VCI CSA201F-66-PVV-RH-SE-V50-LH
• CSA-C/US ( CGA/AGA )FM CERTIFIED BALL VALVES
• ANSI Z21.21/CGA 6.5-/CGA 3.9CI/CGA3.16 FM 7412 CERTIFIED
• CSA/FM CERTIFIED RATING TO 600 PSIG
• TEMPERATURE: MINUS -40 DEG. C to Plus +65 DEG. C
• CF8M STAINLESS STEEL INVESTMENT CAST BODY & END CAPS
• 316SS SOLID BALL WITH RELIEF HOLE IN UPSTREAM SIDE
• FLOW ARROW INDICATOR
• 316SS STEM WITH ANTI STATIC DEVICES
• POLYCARBON SEATS - BACK-UP LO-TEMP VITON O'RINGS
• HIGH CYCLE STEM SEAL DESIGN - ANTI-BLOW OUT STEM
• GRAPHOIL STEM PACKING
• LO-TEMP VITON BODY SEALS (V)
• FEMALE NATIONAL PIPE END CONNECTIONS
• ISO NECK PAD 5211
• LOCKING LEVER HANDLE
• TUATOR: AP SERIES ACTUATOR
• PNEUMATIC SPRING RETURN RACK & PINION
• SIZED FOR 80 PSIG
• ALUMINUM ANODIZED BODY
• ALUMUNIM EPOXY END CAPS
• ISO 5211 / NAMUR VDI-VDE 3845
• 300SS BRACKET AND ADAPTOR-MOUNTING HARDWARE
• TEMPERATURE RANGE-MINUS 40%uF0B0C. TO + PLUS 65%uF0B0C
• ALUMINUM HOUSING POWDER COATED
• 2-SPDT GOLD MECHANICAL SWITCHES
• 120VAC /24VDC -NEMA 4,4X,7 & 9 EXPLOSION PROOF
• VISUAL BEACON INDICATOR
• (2)-3/4" NPT CONDUIT CABLE ENTRIES
• MOUNTING BRACKET AND ADAPTOR HARDWARE
• ALUMINUM STEEL BODY
• 3-WAY - DIRECT MOUNT
• 24VDC - NEMA 4,4X,7 & 9 EXPLOSION PROOF
• 1/4" NPT END CONNECTIONS -3/8" TUBING REQUIRED
ESDV-101
1 ASCO TWO WAY SOLENOID VALVE
1/4"NPT NACE HVL287776-001 gas pilot shut off valve 12/24VDC, 4 Watts, EXP.
LG-100
1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
Model 125 tubular gauge valves
1/2" MNPT end connections
5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
1 LINC ELECTRIC LEVEL SWITCH L471-11
2" MNPT process end connection
Explosion proof housing
Standard Service
1,500 psig M.A.W.P.
SPST, CSA certified
PRV-100
1 BELGAS P627 PRESSURE REDUCING REGULATOR
1" FNPT end connections DI body
Maximum 1,000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101-2
2 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100
WIKA PRESSURE GAUGE
PI-101
Model 233.53 liquid filled
PI-102
2 1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-104
1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103
1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-105
1 WIKA PRESSURE GAUGE
Model 233.53 liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals 0 to 160 psig range - Dual scale
PRV-103
1 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 120 psig spring range
PSHH-100
1 CS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 18 psig raising
CSA certified
PSLL-100
1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
1/2" FNPT pressure sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
3 to 20 psig. on increasing pressure
1 to 18 psig. on decreasing pressure
Bench set at 7 psig falling
CSA certified
PVSV-100
1 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100
1 KIMRAY CONTROL VALVE
Model: 1400SMT PO 3/8 IV
1"NPT 4000 psi pressure
10 psi spring
3/8" inner valve
Steel body
Air to Open / Fail Closed
TC-102
1 KIMRAY MODEL HT 12 THERMOSTAT
-30F to 750F temperature range
Indirect/ Reverse throttle action
5 to 30 psig instrument supply pressure
c/w: 1" MNPT Separable socket (CS)
TI-100
4 TEMPERATURE INDICATOR
TI-101
1/2" MNPT back connection
TI-102 TI-103
3" dial with a 6" stem length
0 to 250F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
TSHH-101
1 CCS DUAL-SNAP MODEL 6900TE14 TEMPERATURE SWITCH
1/2" FNPT temperature sensing connection
Explosion proof housing
24 volt DC input (SPDT)
Adjustable set point range:
80F to 205F. on increasing temperature 60 oF to 198oF. on decreasing temperature Bench set at 195oF. increasing
CSA certified
Temp. Switch c/w: std. thermowell
MANUAL VALVES
BA-025 01 1/4" FNPT 2,000 PSI R.P. ball valve, NEO 2000PSI BVSR,
BA-050 01 1/2" FNPT 2,000 PSI R.P. ball valve, C&C 2000PSI BVSR,
BA-100 02 1" FNPT 2,000 PSI R.P. ball valve, NEO 2000PSI BVSR,
BA-200 02 2" FNPT 2,000 PSI R.P. ball valve, C&C 2000PSI BVSR,
BAF-303 04 3" CL.300 ANSI RF R.P. floating ball valve, Force BU Series
NV-025 06 1/4" NPT 6,000# FxF Needle Valve, A-105
STRUCTURAL STEEL SKID
- 8'-0" wide x 40'-0" long.
- W12 x 26# main members.
- C6 x 8.2 support & cross members.
- 3/16" checker plate floor within the building perimeter.
- 4" XH pipe - roll ends located at each end of the skid base.
MAIN SELF FRAMING METAL ENCLOSURE
Size:
7'-6" wide x 11'-0" long x 7'-6" low eave building with Shad style roof
Exterior:
22 gauge galvanized walls and roof and base flashing
Interior:
R12 fiberglass insulation in walls and roof c/w a 4 mil vapour barrier and a 24 gauge fluted aluminum liner.
Door(s):
One (1) 3'-0" x 7'-0" insulated steel doors c/w panic hardware, locking hardware, threshold, check chain, IWG window and weather-strip.
Window:
One (1) 32" x 36" double glazed horizontal sliding window c/w screen.
Ventilation:
Two (2) 12" x 12" stamped aluminum louvers c/w slide closure,
Other:
Base Flashings and cutouts
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO ACL-5100 INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER(H-100) ITEM
Shell / flanges
MATERIAL SA-36 / 44W
SCHEDULE/THICKNESS/RATING
1/4" / 3/8"
End Plates (tube sheets)
SA-36 / 44W 3/8"
Wear Pads
SA-36 / 44W %u00BC"
Saddle Supports
SA-36 / 44W %u00BC"
Base Plates
SA-36 / 44W 3/8"
Internals
SA-36 / 44W %u00BC"
Flanges
PER ABOVE
Thredolets
SA-105 3,000# FS
Couplings
SA-105 3,000# FS
Expansion Pot
CS / SA-53B ERW 1/4"
Firetube
CS / SA-53B ERW 20" OD
Stack
CS 20" OD
PIPING MATERIAL
THREADED
150# ANSI
Pipe
SA-106 Grd. B Smls. (Sch. XH)
Nipples
SA-106 Grd. B Smls. (Sch. XH)
Fittings
SA-105 (2,000# FS)
C.A.
None
WELDED
CL.300
Pipe
SA-106B Smls. (3 "Sch. std.)
Weld Fittings
SA-234 WPB (3"Sch. std.)
Flanges
SA-105N (CL.300RF Sch. std bore.)
T.O.L.'s
SA-105N
Gaskets
Flex.316 SST
Bolting
SA-193 B7 / SA-194 2H
C.A.
1/16"
TUBING SPECIFICATIONS
Process
150# - 900# Process
1500# - 2500#
Instruments
Vents
Size 3/8" (.035") 3/8" (.065") 1/4" (.035")1/4" (.035")
Tubing Material 316SS 316SS 316SS 316SS
Fitting Material 316SS 316SS 316SS 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil
As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 1,110 psig for CL.300 ).
Threaded Piping
As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for
50# ANSI piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument Operational Test
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest
Is not included.
RADIOGRAPHY
Lineheater Coil Bundle and As per ASME B31.3, latest edition, Paragraph 341.4.1 Welded Pressure Piping (i.e. 5%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils No, As per ASME B31.3, latest edition, Paragraph 331.1.1
Welded Pressure Piping (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
Per Code
Welded Pressure Piping
Per Code
HARDNESS TESTS
Lineheater Coils
Per Code
Welded Pressure Piping
Per Code
PAINTING SPECIFICATIONS
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only, insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint -no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied to OilPro Oilfield Equipment for the purchased components, instruments and manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
Note, original Data package is included, but is analog and will be made availalble on purchase.
The above packaging details are to be verified upon data package availability.
This is an as, is, where is sale. […]
Indirect Fired Lineheater. (LH 3.0 MMBTU/hr) sweet service
CSA 149.3 Compliance
Item Qty Description
1 (1) ONLY INDIRECT FIRED LINE HEATER
Model: FRI 3000 IH (3 000 000 BTU/HR) Size:"OD x 30'-0" lg.
c/w the following equipment:
-20" Removable firetube, 4 pc. miter (209 sq. ft. heating surface area, Heat
Flux: 9,549 BTU/hr/sq.ft., Heat Density: 9,567 BTU/hr/sq.in.)
-20" x 20'. Removable T" type Stack with Clean out Down Draft Diverter.
Removable Coil consisting of:
(2)-8" STD tubes, (2) 8"CL 600 RFWN Flanges, 10% Radiography, 1/16"C.A.,
1,360 Psig.@ 200 deg F, and fabricated in accordance with the B31.3 Piping Code
- 1"NPT Fuel Gas Preheat Coil.
- Water Saver Pot w/ Thief Hatch and Sight Glass
- 3,000,000 BTU flame arrestor w/ Main Burner and Pilot Assembly
- Set of instrumentation, controls, valves as listed below.
- 1-1/2 in thick Urethane panels enclosure for and controls.
- Fiberglass 2"th. Insulation with Aluminum Jacket on Shell.
- Heavy Duty Heater Skid.
- WSP access ladder.
PROCESS COIL
-2 tubes of 8" sch. XS
-1360 psig @ 200 F (Ltd. by flanges) per ANSI B31.3 and B16.5
-3" CL.600 RFWN inlet/outlet connections
-Corrosion Allowance: 1/16" 105 X-Ray.
-Materials: SA-333Gr.6 / SA-350 LF2 CL.1 / SA-420WPL6
-MDMT: -50 deg F
-Coil volume: 10.3 cu.ft.
-Coil area: 183 sq.ft.
F.G. PRE-HEAT
COIL:
- 1 tube of 1 In sch. 80 x 16' - 0" (approx. length)
- 1,350 psig @ 200 F per ANSI B31.3 and B16.5
- 1 in-3000#NPT inlet/outlet connections
- Materials: SA-106B/SA-105N/SA-234WPB
Coil bundle will be ABSA inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
60 in OD x 30'-0" LG., 3.0 MMBTU/Hr. heat rating
- 20" OD x 8'-0" long horizontal expansion pot c/w vacuum hatch and access ladder.
- Glycol/water immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick Fiberglass insulation c/w Stucco Embossed 0.020" thick banded aluminium cladding.
(Ends not included)
NOZZLES
Fill Connection
(1) 8 in Hinged mounted on 20" OD pot
Drain
(1) 2in CL 150RFWN Flange
Firetube
(1) 20" Flanged
Fuel Gas Preheat
(2) 1" 3000# Full Coupling
TC
(1) 1" 3000# Full Coupling
HTSD
(1) 1" 3000# Full Coupling
TI
(1) 1" 3000# Full Coupling
Level Gauge
(2) 1/2" 3000# Full Coupling
LSL
(1) 2" 3000# Half Coupling
HEATING SYSTEM
- A 20" O.D. horizontal four piece miter removable firetube.
- (1) - 20"OD x 20' type "T" removable Stack w/ Clean out & Down Draft Diverter / Wind Shroud.
- Flame Arrestor w/ 3.0 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD
Assembly rated at 3,000,000 BTU/hr net Duty to fit an 20"OD c/w ECLIPSE COMPOUND
INJECTOR H-160: air-gas mixer, Sleeve, Barrel and Ferrofix burner nozzle.
Fuel Gas Consumption: 3,836 SCF/Hr.
(based on rated capacity-full load using 1000 Btu/SCF natural gas)
- Burner line inside flame arrested burner to come with a union to provide easier removal of burner.
- Pilot line to be tubing assembly to provide easier removal.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100
(1) B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
BE-1100
-PROFIRE 2150 FLAME GARD IGNITION CONTROLLER
IGN-1100
-c/w weatherproof enclosure 12" x 10" x 6"
-IGN 50 Sparker / Flame Sense Module
-Ignitor / Flame Rod, 10'. Ignition cable, Pilot Mounting Bracket
-For applications up to 10 MMBtu per burner
-CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating
-Meets Electrical Performance Requirements of Combustion Safety
-Control as Required by Canadian Standards
-Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character
-Inputs: 12 VDC, 24VDC or 24 VAC (Jumper selectable)
-Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,
-POC Low Fire, Remote Start / Stop
-Communications: RS232 / RS485
-Outputs: solenoid control (4), Alarm
-Factory set configuration: Pre-Purge Timing
-Factory set Configuration (Palm Pilot): All other parameters
-3.8 second Flame fail Response.
-Thermocouple Assembly for detection of flame quality
-Type K thermocouple, Shielded Thermocouple Cable included.
EY-101
(2) ASCO TWO WAY SOLENOID VALVE
EY-102
1"NPT HV298568002 fuel gas shut off valve 24VDC
ESDV-10-1/2in
(1) ASCO TWO WAY SOLENOID VALVE
-1/4"NPT NACE HVL287776-002 gas pilot shut off valve
-24VDC, 4 Watts, EXP.
SV-101
(1) ASCO 3-WAY SOLENOID VALVE,
-Model EF8320G202 SST, Explosion Proof Energize to open,
-Normally Closed, 24 VDC, 115 psig Max supply pressure.
LG-100
(1) JERGUSON TUBULAR GAUGE GLASS ASSEMBLY
-Model 125 tubular gauge valves
-1/2" MNPT end connections
-5/8" Pyrex red line sight glass c/w angle iron guard rods
LSLL-100
(1) LINC ELECTRIC LEVEL SWITCH L471-11
-2" MNPT process end connection
-Explosion proof housing
-Standard Service
-1,500 psig M.A.W.P.
-SPST, CSA certified c/w: manual override.
PRV-008
(1) FISHER 627 PRESSURE REDUCING REGULATOR
-1" FNPT end connections
-Steel body
-Maximum 2,000 psig Inlet pressure-
-3/16" orifice
-70 to 150 psig spring range
PRV-100
(1) FISHER 627 PRESSURE REDUCING REGULATOR
-1" FNPT end connections
-DI body
-Maximum 1,000 psig Inlet pressure
-3/8" dia. orifice
-5 to 20 psig spring range
PRV-101/2
(2) FISHER 67CFR INSTRUMENT GAS REGULATOR
-1/4" FNPT connections
-Standard service construction
-250 psig M.A.W.P. Internal filter
-0 to 35 psig spring range
PI-100
(4) WIKA PRESSURE GAUGE
PI-101
Model 233.53 liquid filled
PI-102
-2-1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 30 psig range - Dual scale
-PI-104 1 WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 15 psig range - Dual scale
PI-103
(1) WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 60 psig range - Dual scale
PI-105
(1) WIKA PRESSURE GAUGE
-Model 233.53 liquid filled
-2 1/2" diameter face x 1/4" NPT bottom connection
-Stainless steel case and internals
-0 to 160 psig range - Dual scale
PSHH-100
(1) CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
-1/2" FNPT pressure sensing connection
-Explosion proof housing
-24 volt DC input (SPDT)
-Adjustable set point range:
-3 to 20 psig. on increasing pressure
-1 to 18 psig. on decreasing pressure
-Bench set at 18 psig raising
-CSA certified
PSLL-100
(1) CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH
-1/2" FNPT pressure sensing connection
-Explosion proof housing
-24 volt DC input (SPDT)
-Adjustable set point range:
-3 to 20 psig. on increasing pressure
-1 to 18 psig. on decreasing pressure
-Bench set at 7 psig falling
-CSA certified
PVSV-100
(1) FSR 404 PRESSURE-VACUUM RELIEF HATCH
-Cast Aluminium body
-Sweet service
-4 oz. Pressure / 0.4 oz. Vacuum relief
TCV-100
(1) KIMRAY CONTROL VALVE
-Model: 1400 SMT PO 3/8 IV
-1"NPT 4000 psi pressure
-3/8" inner valve
-Steel body
TI-100
(1) TEMPERATURE INDICATOR
-1/2" MNPT back connection
-3" dial with a 6" stem length
-0 to 250%u00B0F range (dual scale)
-1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
MANUAL VALVES
BA-025
-01 1/4" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-050
-01 1/2" FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,
BA-100
-02 1" FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,
BA-200
-01 2" Flgd. CL 150 RF R.P. Force floating ball valve, BU series,
NV-025
-06 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
STRUCTURAL STEEL SKID
- 7'-6" wide x 32'-0" long.
- W12 x 26# main members.
- W10 x 22# cross members.
- 1 1/4" x 3/16" serr. db grating 6'-0" x 7'-6"
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE - OPTIONAL
Approx. size: 4'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO BMS INCLUDED.
ENEFEN REPORT - COST INCLUDED.
MATERIAL SPECIFICATION
LINEHEATER (H-100)
ITEM/MATERIAL/SCHEDULE/THICKNESS/RATING
Shell / flanges
SA-36 / 44W/1/4" / 1/2"
End Plates (tube sheets)
SA-36 / 44W/3/8"
Wear Pads
SA-36 / 44W/1/4 "
Saddle Supports
SA-36 / 44W/1/4"
Base Plates
SA-36 / 44W/3/8"
Internals
SA-36 / 44W/1/4"
Flanges
SA-105N CL 150RFWN
Thredolets
SA-105N 3,000# FS
Couplings
SA-105N 3,000# FS
Expansion Pot
CS / SA-53B ERW 1/4"
Firetube
SA-53B ERW 20" OD
Stack
CS 20" OD
PIPING MATERIAL
THREADED
CL.150 CL.600
Pipe
SA-106 Grd. B Smls. (Sch. XH)
SA-106 Grd. B Smls. (Sch. XH)
Nipples
SA-106 Grd. B Smls. (Sch. XH) S
A-106 Grd. B Smls. (Sch. XH)
Fittings
SA-105N CL.2000
SA-105N CL.3000
C.A.
None
None
WELDED
CL.600
Pipe
SA-333Gr.6 Smls. (3"Sch. STD.)
Weld Fittings
SA-420WPL6 (3"Sch. STD.)
Flanges
SA-350LF2CL.1 (CL.600RFWN s/STD bore.)
T.O.L.'s
SA-350LF2CL.1 (3,000# FS)
Gaskets
Flex. 316 SST
Bolting
SA-193 B7 / SA-194 2H
C.A.
1/16"
TUBING SPECIFICATIONS
Process150# - 900# Process 1500# - 2500# Instruments Vents
Size
3/8" (.035") 3/8" (.065") 1/4" (.035") 1/4" (.035")
Tubing Material
316SS 316SS 316SS 316SS
Fitting Material
316SS 316SS 316SS 316SS
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil
ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 psig).
Lineheater F.G. coil
ASME Section B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 2220 Psig.for CL.600 piping).
Threaded Piping
ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument Operational Test
All instruments will be subjected to an operational testto ensure proper functioning.
Charted Hydrotest
Is not included.
RADIOGRAPHY
Lineheater Coil Bundle
ASME B31.3, latest edition, Paragraph 341.4.1 (i.e. 10%) Interpretation to B31.3 "Normal".
POST WELD HEAT TREATMENT
Lineheater Coils
None, As per ASME B31.3, latest edition, Paragraph 331.1.1 (i.e. 0 minutes at 1,150%u00B0F %uF0B1 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
Welded Pressure Piping
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment Surface Preparation/Primer/Finish
Structural Steel
Commercial Sandblast SSPC-SP6
(1) coat Zinc Chromate Primer
(1) one coat Warm Grey Enamel
Heater/Stack
Commercial -Sandblast SSPC-SP6
(1) coat only Zinc
(1) coat High Heat Black Chromate Primer (selfpriming)
(on heater shell) (on stack only)
Coil Nozzles/all
protrusions
Commercial Sandblast SSPC-SP6
(1) coat Zinc
(1) one coat Warm Grey Chromate Prime Enamel
NOTES:
Surface preparation and paint as listed applies to external surfaces of equipment only,
-insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS:
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied to OilPro for the purchased components, instruments and
manual valves.
Copies of the AB-028 form, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings. […]
1 ONLY INDIRECT FIRED LINE HEATER
3.5 MMBTU/hr rating
Size: 66"OD x 28'-0" lg. c/w:
• Heater shell nominal water capacity: approx. 3350 USG (12681 liters)
• 24"ovable firetube, 4 pc. miter, 352 sq.ft. (30.19 m2) heating surface area
Heat Flux: 9,947 BTU/hr/sq.ft. (31.38 kW/m2)
Heat Density: 11,528 BTU/hr/sq.in (31,38 kW/m2)
• 24" x 26 ft. Removable T" type stack with clean out, downdraft diverter
• Removable heating coil
• Fuel gas preheating coil
• Removable expansion tank c.w/ thief hatch, sight glass
• 3,500,000 BTU flame arrestor w/ main burner, pilot assembly
• Set of instrumentation, controls, valves per below.
• Mineral wool 2" thick insulation c.w. aluminum jacket on shell.
• Misc items as required by each design (note:" 7 MM, 14 MMBTU/hr options)
PROCESS COIL - sweet service
30 tubes of 3" sch. 40 x 27'-0"
1.265 psig @ 400 F (Ltd. by flanges.) per ANSI B31.3 and B16.5
3" CL.600 RFWN inlet/outlet connections with internal manifolds
Corrosion Allowance: 1/16",
10% X-Ray.
No PWHT
Materials: SA-106B / SA-105N / SA-234 WPB
MDMT: -20 deg F
Coil volume: 38 cu.ft. Coil area: 770 sq.ft.
Note: Included in our estimate are:
Inlet and Outlet Manifolds are 6" XH material with
connecting flanges to
3" CL 600 RFWN for coil and
6" 600 RFWN for supply.
F.G. PRE-HEAT COIL:
1 tube of 1" sch. 80 x 20'-0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
1"-3000#NPT inlet/oulet connections
Materials: SA-106B/SA-105N
Coil bundle will be Alberta Boilers Safety Association (ABSA) inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
66" OD x 28'-0" LG., 3.5 MMBTU/Hr. heat rating
- 24" OD x 16'-0" long horizontal expansion pot (approx. 10% of shell volume), removable for shipping, c/w vacuum hatch and access ladder
- Glycol/water (or synthetic high temperature oil) immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick mineral wool insulation c/w stucco embossed 0.020" thick banded aluminium cladding. (Ends are included)
NOZZLES
Fill Connection:
1- 8" Hinged mounted on 24" OD pot
Drain:
1-2" 3000# Full Coupling
Firetube
2-24" Flanged
Fuel Gas Preheat
2-1" 3000# Full Coupling
Teperature Controller
1-1" 3000# Full Coupling
High Termperture Shut Dow
1-1" 3000# Full Coupling
Temperture Indicator
1-1" 3000# Full Coupling
Spare
1-1" 3000# Full Coupling
Level Gauge
2-1/2" 3000# Threadolets
Level Shutdown Low
1-2" 3000# Half Coupling
HEATING SYSTEM
- A 24" O.D. horizontal four piece miter removable firetube.
- 1 - 24"x26' type "T" removable Stack
- Standard hinged Flame arrestor c.w.:
3.50 MMBTU/hr. duty main burner and Pilot/Ignition/Flame Fail Shut Down Assembly
rated at 3,500,000 BTU/hr net Duty c/w:
Eclipse Compound injector, Mod. H-200:
Air/gas mixer,
Sleeve,
Barrel and
Ferrofix burner nozzle, or Profire 2-2" burner nozzles and M7 Air Plate.
Approx. Fuel Gas Consumption: 6700 SCF/hr. (based on rated capacity-full load using 1000 BTU/SCF natural gas)
Flame arrester to fit 24" firetube c/w flame cell.
Buern line inside flame arrested burner to come with a unioin to proviee easy removal of burner
Pilot line to be tubing assemby to provide easy removal
Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-1100/ BSLL-100/ IGN-100/ TSHH-101/ TC-100
1-B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
1-Profire 2150 EMO Flame Gard Ignition Controller
c/w weatherproof enclosure
Power Output 12/24VDC Input
Power Draw 1W (1000mW) Standard Draw/ 750mW with screen off
Approved operating Temp -40 deg F to +131F (-40 deg C to +55 deg C)
Enclosure Construction: Polycarbonate
Environmental Protection: IP67/ Type 4X
Hazardous Location Rating Class 1 Div. 2, Group ABCD: T4A
EY-101
2-ASCO two-way solenoid valves
EY-102
1-1" NPT Fuel gas shut off valve, 24VDC
ESDV-101
1-ASCO Two-way solenoid valve
1/4" NPT NACE gas pilot shut off valve, 24VDC 4 Watts, EXP.
SV-101
1-ASCO 3-way solenoid valve
Explosion Proof
Energize to open
Normally closed, 24VDC, 115 psig Max supply pressure
LG-100
1- Jerguson Tubular gauge glass assembly
Model 125 Tubular Gauge Valves
1/2" MNPT end connections
5/8" dia Pyrex red line sight glass c.w.angle iron guard rods
LSLL-100
Kinray CEC2, 2" NPT 2200 LSS SS6 ffloat M/O
2" MNPT Process end connection
Horizontla electronic level switch
Exmpolosion proof housing
Standard service
2,000 psig MAWP
PCV-100
1- Fisher Model 627R Pressure Reducing Regulator
1" FNPT end connections
Steel body body
Maximum 2,000 psig Inlet pressure
3/16" orifice
70 to 150 psig spring range
PRV-100A/B
2 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminium trim
Maximum 1000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101/2
2 FISHER 67CF INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100/101/102
3 PRESSURE GAUGES
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-104
1 PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103
1-PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-105
1 PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100-PSLL-100
UE PRESS. SWITCH TYPE: 12SHSN9B,
range: 3-50 PSI, dead band: 0.5 to 4 PSI.
over range pressure: 300 PSI.
switch: SPDT- hermetically sealed,
sensor 316L SS pressure connection and welded diaphragm,
pressure connection 1/2"FNPT, CSA certified
PVSV-100
1 FSR 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 Oz. Pressure / 0.4 Oz. vacuum relief
TCV-100
1 KIMRAY CONTROL VALVE
Model: 1400SMT PO 3/8 IV
1"NPT 4000 psi pressure
10 psi spring
3/8" inner valve, Steel body
TI-100
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dia. dial with a 6" stem length
0 to 250 deg F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
TI-101
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
5" dia. dial with a 6" stem length
100 to 550 deg C range (dual scale)
MANUAL VALVES
BA-025
2 1/4" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BA-050
6 1/2" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BA-100
3 1" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BAF-200
2 2" Flgd. CL.150RF R.P. Force floating ball valve, BU series,
NV-025
6 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
ELECTRICAL HOOKUP (Class 1 Div.2)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2150 INCLUDED
MATERIAL SPECIFICATION
PIPING MATERIAL
Shell / flanges
SA-36 / 44W
1/4" / 1/2"
End Plates (tube sheets)
SA-36 / 44W
3/8"
Wear Pads
SA-36 / 44W
1/4"
Saddle Supports
SA-36 / 44W
1/4"
Base Plates
SA-36 / 44W
3/8"
Internals
SA-36 / 44W
1/4"
Thredolets
SA-105
3,000# FS
Couplings
SA-105 3,000# FS
Expansion Pot
CS / SA-53B ERW
1/4"
Firetube
CS / SA-53B ERW
24" OD
Stack
CS
24" OD
Piping Material, Threaded 150 ANSI
Pipe
SA-106B Smls. (Sch. XH)
Nipples
SA-106B Smls. (Sch. XH)
Fittings
SA-105N (2,000# FS)
C.A.
None
Welded pipe, Class 600 ANSI
Pipe
SA-106B Smls. (3"Sch. Std.)
Weld Fittings
SA-234WPB (3"Sch. Std.)
Flanges
SA-105N (3" Sch. Std bore.)
T.O.L.'s
N/A
Gaskets
Flex. 316 SST
Bolting
SA-193 B7/ SA-194 2H
C.A.
1/16"
STRUCTURAL STEEL SKID
- Approx. size: 5'-0" wide x 24'-0" long.
- W8 x 18# main members.
- 4" XH pipe - roll ends located at each end of the skid base.
INSTRUMENT ENCLOSURE
Approx. size: 6'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
TUBING SPECIFICATIONS
Process
150# - 900#
3/8" (.035"), 316 SS tubing and fittings
Instruments, Vents
1/4" (0.25") 316 SS tubing and fittings
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil
As per ASME B31.3, latest edition, Paragraph 345.4.2(a)
(i.e. 1.5 x DP, 2,220 psig for CL.600 N&C).
Threaded Piping
As per ASME B31.3, latest edition, Paragraph 345.4.2(a)
(i.e. 390 psig for CL.150 piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument
Operational Test All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest
Is not included.
Post Weld Heat Treatment
Lineheater Coils and Welded Pressure Piping
None, As per ASME B31.3, latest edition, Paragraph 331.1.1
(i.e. 0 minutes at 1,150%u00B0F 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment Surface Preparation
Stuctural Steel/ Heater Shell/ Coil Nozles and all protrusions
Commercial Sandblast
SSPC-SP6
Primer: 3-4 mils Epoxy
Finish: 3-4 mils Epoxy, light grey 595B-#16492
Surface preparation and paint as listed applies to external surfaces of equipment only
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of AB-028 forms, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
Sold Exw, Nisku, Alberta, Canada, (Near Commercial airport and shipping points)
Typical delivery is 12-16 weeks after receipt of your approved drawings
Approximate Shipping Weight:
30,000 lbs (13608 kg)
Options:
1
Make unit with same coil dia. but longer, split into more separate bundles and a header, 7 MMBTU/hr, capacity
Please budget $ 720,000 CAD +- 25%
Expected shipping weight 50,000 lbs (22,680 kg)
Note, this size unit does not fit inside a std. ISO shipping container
approx. 4-6 more weeks delivery to above 12-16 weeks, TBC at time of order
2
Make unit with same coil dia. but longer, split into more separate bundles and a header, 14 MMBTU/hr, capacity
Please budget $ 1,150,000 CAD +- 25%
Expected shipping weight 75,000 lbs (22,680 kg)
Note, this size unit does not fit inside a std. ISO shipping container
Approx. 4-6 more weeks delivery to above 12-16 weeks, TBC at time of order. […]
1 ONLY INDIRECT FIRED LINE HEATER
7.0 MMBTU/hr rating
Size: 96"OD x 28'-0" lg. c/w:
• Heater shell nominal water capacity: approx. 7540 USG (28542 liters)
• twin) 24" removable firetube, 4 pc. miter, 704 sq.ft. (65.40 m2) heating surface area
Heat Flux: 9,947 BTU/hr/sq.ft. (31.38 kW/m2)
Heat Density: 11,777 BTU/hr/sq.in (5349,83 kW/m2)
• 24" x 26 ft. Removable T" type stack with clean out, downdraft diverter
• Removable heating coil
• Fuel gas preheating coil
• Removable expansion tank c.w/ thief hatch, sight glass
• Twin 3,500,000 BTU/hr flame arrestor w/ main burner, pilot assembly
• Set of instrumentation, controls, valves per below.
• Mineral wool 2" thick insulation c.w. aluminum jacket on shell
PROCESS COIL - sweet service
40 tubes of 3" sch. 40 x 27'-0"
1.265 psig @ 400 F (204 deg C) (Ltd. by flanges.) per ANSI B31.3 and B16.5
3" CL.600 RFWN inlet/outlet connections with internal manifolds
Corrosion Allowance: 1/16",
10% X-Ray.
No PWHT
Materials: SA-106B / SA-105N / SA-234 WPB
MDMT: -20 deg F (-28.9C)
Coil volume: 47 cu.ft. (1.33 m3) Coil area: 1,025 sq.ft. (95.23 m2)
Note: Included in our estimate are:
Inlet and Outlet Manifolds are 6" XH material with connecting flanges to
3" CL 600 RFWN for coils and
6" 600 RFWN for supply.
F.G. PRE-HEAT COIL:
1 tube of 2" sch. 80 x 20'-0" (approx. length)
1,350 psig @ 200 F per ANSI B31.3 and B16.5
2"-3000#NPT inlet/oulet connections
Materials: SA-106B/SA-105N
Coil bundle will be Alberta Boilers Safety Association (ABSA) inspected and registered in the Province of Alberta.
LINE HEATER (H-100)
96" OD x 28'-0" LG., 7.0 MMBTU/Hr. heat rating
- 30" OD x 16'-0" long horizontal expansion pot (approx. 10% of shell volume), removable for shipping, c/w vacuum hatch and access ladder
- Glycol/water (or synthetic high temperature oil) immersed bath type heating, Atmospheric design pressure.
- Full support saddles.
- 2" thick mineral wool insulation c/w stucco embossed 0.020" thick banded aluminium cladding. (Ends are included)
NOZZLES
Fill Connection:
1- 8" Hinged mounted on 24" OD pot
Drain:
1-2" 3000# Full Coupling
Firetube
4-24" Flanged
Fuel Gas Preheat
2-2" 3000# Full Coupling
Teperature Controller
1-1" 3000# Full Coupling
High Termperture Shut Dow
1-1" 3000# Full Coupling
Temperture Indicator
1-1" 3000# Full Coupling
Spare
1-1" 3000# Full Coupling
Level Gauge
2-1/2" 3000# Threadolets
Level Shutdown Low
1-2" 3000# Half Coupling
HEATING SYSTEM
- A set of two (2) 24" O.D. horizontal four piece miter removable firetube.
- 1 - 24"x26' type "T" removable Stack
- Standard hinged Flame arrestor c.w.:
Two (2) 3.5 MMBTU/hr. duty main burner and Pilot/Ignition/Flame Fail Shut Down Assembly
rated at 3,500,000 BTU/hr net Duty c/w:
Eclipse Compound injector, Mod. H-200:
Air/gas mixer,
Sleeve,
Barrel and
Ferrofix burner nozzle, or Profire 2-2" burner nozzles and M7 Air Plate.
Approx. Fuel Gas Consumption: 6700 SCF/hr. (based on rated capacity-full load using 1000 BTU/SCF natural gas)
Flame arrester to fit 24" firetube c/w flame cell.
Burner line inside flame arrested burner to come with a unioin to proviee easy removal of burner
Pilot line to be tubing assemby to provide easy removal
Burner to have fuel gas and pilot gas connections @ 12:00 o'clock.
INSTRUMENTATION - Compliance to CSA B149.3-2000
Note: sweet, dry fuel, I/G. to be provided from off skid.
PR-2150/ BSLL-100/ IGN-100/ TSHH-101/ TC-100
1-CSA B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM
1-Profire 2150 EMO Flame Gard Ignition Controller
c/w weatherproof enclosure
Power Output 12/24VDC Input
Power Draw 1W (1000mW) Standard Draw/ 750mW with screen off
Approved operating Temp -40 deg F to +131F (-40 deg C to +55 deg C)
Enclosure Construction: Polycarbonate
Environmental Protection: IP67/ Type 4X
Hazardous Location Rating Class 1 Div. 2, Group ABCD: T4A
EY-101, EY-102
2-ASCO two-way solenoid valves
1"NPT HV298568001 fuel gas shut off valve
24VDC
EY-102
1-1" NPT Fuel gas shut off valve, 24VDC
ESDV-101
1-ASCO Two-way solenoid valve
1/4" NPT NACE gas pilot shut off valve, 24VDC 4 Watts, EXP.
SV-101
2-ASCO 3-way solenoid valve
Explosion Proof
Energize to open
Normally closed, 24VDC, 115 psig Max supply pressure
LG-100
1- Jerguson Tubular gauge glass assembly
Model 125 Tubular Gauge Valves
1/2" MNPT end connections
5/8" dia Pyrex red line sight glass c.w.angle iron guard rods
LSLL-100
Kimray CEC2, 2" NPT 2200 LSS SS6 float M/O
2" MNPT Process end connection
Horizontla electronic level switch
Exmpolosion proof housing
Standard service
2,000 psig MAWP
PCV-100
1- Fisher Model 627R Pressure Reducing Regulator
1" FNPT end connections
Steel body body
Maximum 2,000 psig Inlet pressure
3/16" orifice
70 to 150 psig spring range
PRV-100A/B
2 FISHER MODEL 627R PRESSURE REDUCING REGULATOR
1" FNPT end connections
Ductile iron body with aluminium trim
Maximum 1000 psig Inlet pressure
3/8" orifice
5 to 20 psig spring range
PRV-101/2
2 FISHER 67CF INSTRUMENT GAS REGULATOR
1/4" FNPT connections
Standard service construction
250 psig M.A.W.P. Internal filter
0 to 35 psig spring range
PI-100/101/102
3 PRESSURE GAUGES
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 30 psig range - Dual scale
PI-104
1 PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 15 psig range - Dual scale
PI-103
1-PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 60 psig range - Dual scale
PI-105
1 PRESSURE GAUGE
liquid filled
2-1/2" diameter face x 1/4" NPT bottom connection
Stainless steel case and internals
0 to 160 psig range - Dual scale
PSHH-100, PSLL-100
two (2) UE PRESS. SWITCH TYPE: 12SHSN9B,
range: 3-50 PSI, dead band: 0.5 to 4 PSI.
over range pressure: 300 PSI.
switch: SPDT- hermetically sealed,
sensor 316L SS pressure connection and welded diaphragm,
pressure connection 1/2"FNPT, CSA certified
PVSV-100
1 FSR 404 PRESSURE-VACUUM RELIEF HATCH
Cast Aluminium body
Sweet service
4 Oz. Pressure / 0.4 Oz. vacuum relief
TCV-100
1 KIMRAY CONTROL VALVE
Model: 1400SMT PO 3/8 IV
1"NPT 4000 psi pressure
10 psi spring
3/8" inner valve, Steel body
TI-100
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
3" dia. dial with a 6" stem length
0 to 250 deg F range (dual scale)
1/2" FNPT x 1" MNPT x 6" length 304 SST thermowell
TI-101
1 TEMPERATURE INDICATOR
1/2" MNPT back connection
5" dia. dial with a 6" stem length
100 to 550 deg C range (dual scale)
MANUAL VALVES
BA-025
two (2) 1/4" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BA-050
Six (6) 1/2" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BA-100
three (3) 1" FNPT 2,000 PSI R.P. SST ball valve, 2000PSI BVSR,
BAF-200
two (2) 2" Flgd. CL.150RF R.P. Force floating ball valve, BU series,
NV-025
six (6) 1/4" NPT 6,000# FxF Needle Valve, A-316 SST
ELECTRICAL HOOKUP (Class 1 Div.1)
(Note, Profire 2150 is Class 1 Zone 2)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2150 INCLUDED
MATERIAL SPECIFICATION
PIPING MATERIAL
Shell / flanges
SA-36 / 44W
3/8" / 3/4"
End Plates (tube sheets)
SA-36 / 44W
1/2"
Wear Pads
SA-36 / 44W
3/8"
Saddle Supports
SA-36 / 44W
3/8"
Base Plates
SA-36 / 44W
3/8"
Internals
SA-36 / 44W
1/4"
Thredolets
SA-105
3,000# FS
Couplings
SA-105 3,000# FS
Expansion Pot
CS / SA-53B ERW
1/4"
Firetubes
CS / SA-53B ERW
24" OD 1/4"
Stacks
CS
24" OD, 1/4"
Piping Material:
Threaded 150 ANSI
Pipe
SA-106B Smls. (Sch. XH)
Nipples
SA-106B Smls. (Sch. XH)
Fittings
SA-105N (2,000# FS)
C.A.
None
Welded pipe, Class 600 ANSI
Pipe
SA-106B Smls. (3"Sch. Std.)
Weld Fittings
SA-234WPB (3"Sch. Std.)
Flanges
SA-105N (3" Sch. Std bore.)
T.O.L.'s
N/A
Gaskets
Flex. 316 SST
Bolting
SA-193 B7/ SA-194 2H
C.A.
1/16"
STRUCTURAL STEEL SKID
- No skid included as it adds weight and shipping dimensions
- Unit is meant to mount on customer supplied foundation
INSTRUMENT ENCLOSURE
Not included, see option 2.
ELECTRICAL HOOKUP (Class 1 Div.1)
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.
TUBING SPECIFICATIONS
Process
150# - 900#
3/8" (.035"), 316 SS tubing and fittings
Instruments, Vents
1/4" (0.25") 316 SS tubing and fittings
TESTING - RADIOGRAPHY - P.W.H.T.
PRESSURE TESTING
Welded Pressure Piping/Coil
As per ASME B31.3, latest edition, Paragraph 345.4.2(a)
(i.e. 1.5 x DP, 2,220 psig for CL.600 N&C).
Threaded Piping
As per ASME B31.3, latest edition, Paragraph 345.4.2(a)
(i.e. 390 psig for CL.150 piping)
Instrument Tubing
Will be air/soap tested to normal operating pressure.
Instrument Operational Test:
All instruments will be subjected to an operational test to ensure proper functioning.
Charted Hydrotest
Is not included.
Post Weld Heat Treatment
Lineheater Coils and Welded Pressure Piping
None, As per ASME B31.3, latest edition, Paragraph 331.1.1
(i.e. 0 minutes at 1,150%u00B0F 25%u00B0F)
ULTRASONIC TESTING
Lineheater Coils
None
HARDNESS TESTS
Lineheater Coils
None
Welded Pressure Piping
None
PAINTING SPECIFICATIONS
Equipment Surface Preparation
Stuctural Steel/ Heater Shell/ Coil Nozles and all protrusions
Commercial Sandblast
SSPC-SP6
Primer: 3-4 mils Epoxy
Finish: 3-4 mils Epoxy, light grey 595B-#16492
Surface preparation and paint as listed applies to external surfaces of equipment only
insulated surfaces shall be primed only.
The underside of structural skids are excluded from this specification.
Equipment mounted on skids prior to surface preparation and painting will be painted where is
(i.e. Under vessel base plates, etc. will not be painted).
The stack will be finished with a high heat resistant paint - no primer required.
DATA MANUALS
One (1) Data Manual containing copies of the following will be provided for each skid package.
Information supplied for the purchased components, instruments and manual valves.
Copies of AB-028 forms, name plate facsimile, NDE reports and QC travel sheet.
One (1) set of "As-Built" drawings.
Sold Exw, Nisku, Alberta, Canada, (Near Commercial airport and shipping points)
Typical delivery is 12-16 weeks after receipt of your approved drawings
Approximate Shipping Weight:
30,000 lbs (13608 kg)
Options:
1
Make unit with same coil dia. but longer, split into more separate bundles and a header, 14 MMBTU/hr, capacity
Please budget $ 1,150,000 CAD +- 25%
Expected shipping weight 75,000 lbs (22,680 kg)
Note, this size unit does not fit inside a std. ISO shipping container
Approx. 4-6 more weeks delivery to above 12-16 weeks, TBC at time of order.
2
Instrument Enclosure:
Approx. size: 6'-0" long x 6'-0" high x 2'-0" deep (constructed from 1-1/2" thick urethane panels).
- Embossed aluminum interior & exterior.
- One (1) set of double doors c/w latch.
Please add $ 5,000.- CAD […]