VRU-40-E-SWEET-OPT-75HP-NEW
PACKAGE SPECIFICATIONS
COMPRESSOR:
- Ro-Flo Rotary Vane
- Model 7D
- Minimum 690 RPM - Maximum 1465 RPM
- Max discharge pressure 50 psig
- MAWP 80 psig
- Max Operating Temp 350r>- Once through Lubrication System, 7 oil injection points
- Required BHP of 40 HP
- Design RPM of 600 to 1465 RPM for this application
- Belt Driven by Electric Motor
- Flow Range of 100 MCF/D to 210 MCF/D
COMPRESSOR LUBRICATION SYSTEM:
- Mfg. by Sloan Brothers
- 1/3 HP Electric Motor 120/208 volt 1ph, Cl 1 Div 2
- Wizard Flow Monitor c/w No Flow Switch, Cl 1 Div 2
- Sloan Brothers SLS Lubricator Pump, Lubricator Box, and Filter
- Sloan Brothers divider block
- 5 gallon tank c/w level gauge
- Stainless Tubing and Fittings for 7 Lubrication Points on Compressor
COMPRESSOR MOTOR:
- Teco-Westinghouse
- 40 BHP Max
- 1800 RPM
- 480 volt, 3-phase
- VFD Duty
- CL 1 Div 2
PACKAGE CONTROLS & INSTRUMENTATION:
- 1 - Fisher D4 2" NPT Control Valve with
Fisher I2P Controller,
Low Suction Recycle / Make-up Control Valve
- 1 - 1" NPT x 1" NPT PSV Mercer Set @ 80psig (Discharge)
- 1 - 1" NPT x 1" NPT Set @ 103kpag (Suction)
- 4 - Fisher 67CFR regulators for Instruments
- 1 - Fisher Rosemount 2088 pressure transmitter located on inlet line to sense inlet pressure.
COMPRESSOR COOLANT PUMP & SYSTEM:
- Glycol Coolant "Radiator" & Air Cooled Gas Cooler Section mounted as one assembly (2 section) and
have a single 3HP Fan for cooling.
- Gas Cooling is forced air cooling over tube cooler.
- Compressor Jacket Water is cooled by circulating coolant through radiator section of the cooler and the compressor water jacket.
- Coolant Cooler Section
• Manufactured by Kim Kool (or equivalent)
• Aluminum Header and Tubes
• Crowley Cooling Fan
• Viking Circulating Pump, Model F-432
• Differential Pressure 20psi
• 2HP TEFC Electric Motor, 1800RPM
• 2 Gallon Surge Tank
• FPE Thermostatic Oil Bypass Valve, set @ 180-200F (Amot)
• 1" NPT Coolant Section Connections
- Gas Cooler Section (Manufactured by Kim Kool (or equivalent)
• Box & Tube (carbon steel tube) Gas Cooler Section
• 2" CL150 Gas Section Connections
• Gas Section to have AB CRN
HMI PLC/PANEL: (Located inside the compressor package)
- Rated Class 1 Division 2
- 1 - Horner HMI
- 1 - High Discharge Pressure Shutdown, Controlled off HMI from Wika Pressure Transmitter
- 1 - High Inlet Liquid Level Shutdown, Murphy L1200
- 1 - Low Suction Pressure Control, Controlled off Rosemount 2088 Transmitter
- 1- United Electric Low Pressure Switch, set @ -1 Oz.
- 1 - High Discharge Pressure Shutdown, Controlled from HIM off Wika Pressure Transmitter
- High Temperature Shutdowns (3- Thermocouples Control to HMI Panel), Coolant Temp, Gas Outlet Temp, Gas Inlet Temp
- 1 - ESD Located on Panel
INLET SCRUBBER:
- 16" x 4'-0" Seam to Seam
- 6" 150# Flanged Inlet & Outlet
- Vessel Rated at 14.9 psig @ 300 F
- Sweet Service, 1/8" Corrosion Allowance
- High Liquid Level Shutdown- Murphy L1200
- c/w following
2" PSV (Mercer or equal
2" Penberthy Level Sight Glass
Drain into Liquid Pump w/ manual Drain
- Bruin 1" NPT Double Diaphragm Pump (or Equivalent)
SKID:
- Heavy Duty Oilfield Construction 10' W x 20' L
- 8" Wide Flange Main Runners
- 4 Lift Lugs at Corners of Skid
- 3/16" Checker Plate Floor
- 2" drip lip around skid perimeter, located inside of building interior walls
- 3" under skid polyurethane insulation
BUILDING:
- self-framing Type
- 10' W x 16' L x 9' H
- R12 Insulation
- Pre-painted metal exterior, white interior lining
- 2- 24" x 24" Ventilation Louvers
- 2- 6' x 7' Double Hinged Doors c/w Locking Hardware
- 1- 15kW Hazloc Electric Heater, 480V, 3phase
- 1 building exhaust fan
PACKAGE SKID EDGE CONNECTIONS:
- Inlet, 6" CL150
- Discharge, 4" CL150
- PSV, Mounted on inlet, 1 1/2" NPT
- PSV, (Discharge) 1" NPT
PIPING INFORMATION:
- Process piping as per B31.3 specifications
- All threaded piping to be minimum Sch. 80
- All piping Under 2" to be Threaded
- All pipe fittings will be 2000 lb SA 105
- All Valves, Gauges, Fittings, and Pipe Included, for basic operation
INSTRUMENTATION:
- All Instruments Vented to Atmosphere Outside Building
- Tubing : 3/8" 304 SS Welded 0.035 Wall
- Tubing: 1/2" 304 SS Welded 0.049 Wall
- Stainless Steel Tubing & CS Swagelok Fittings
ELECTRICAL:
All end devices, switches, transmitters, thermocouples wired to local control panel
- Wired as per CEC specifications
- LEL gas detection or gas monitoring regime is recommended and if installed is the responsibility of the owner to maintain.
LEL or Fire Detection can be supplied and installed as an optional item at an additional cost.
- 120 Volt wiring for exhaust fans or any lighting and 480 Volt wiring NOT included
PAINTING:
- Cloverdale Rustex Primer (1 coat)
- Cloverdale F-34 Warm Grey (1 coat)
QUALITY CONTROL & TESTING:
- AB AQP
- Pneumatic / Hydrostatic Testing as per B31.3
- NDT-100% Radiography on butt welded piping
- Shop Test Run (Minimum 2 hours)
- All instrumentation pneumatic tested and function tested
- One (1) Quality Control Manual on CD and one (1) Parts Manual shipped in the package.
- One DropBox copy shared online.
STANDARD OPTIONS AVAILABLE:
1. 40HP VFD / ELECTRICAL PANEL: ADD $14,900.00
- 40HP VFD Mfg. by Commander or Equal
- 3 HP Motor starter for Oil/Gas cooling fan
- 480volt to 12 volt DC power supply
- c/w all required fusing and terminal blocks
- VFD Panel rated Non-hazardous and Weatherproof
- VFD Panel to be located outside the hazardous area c/w
required cabling between panel and compressor building,
installation of VFD Panel is customer's responsibility.
- VFD is test run with compressor in shop and panel is shipped loose for customer's electrical contractor to install and terminate.
2. FUGITIVE EMISSIONS STUDY: ADD $1,635.00
3. LEL GAS & BEACON OPTION: ADD $6,660.00
- Gas detection System - Net safety Millennium II Controller
- LEL head c/w Splash/Dust Guard
- Horn
- Beacon
- Junction box
- Beacon
- Labour, Conduit, Wire and Fittings to install
4. FIRE DETECTION: ADD $6,280.00
- Net safety Flame Detection Controller & Detector
- Labour, Conduit, Wire and Fittings to install
REV 1: Option to increase compressor to Ro-Flo 10G, motor & cooler ADD $ 22,395.00
- Change Compressor from 7D to Model 10G
- Change 40HP motor to 75HP
- Increase cooler to accommodate higher gas flow rate and increased jacket water cooling capacity
- Change Inlet Piping from skid edge, to suction scrubber and suction scrubber to compressor inlet from 4" to 6"
- Change discharge piping from compressor discharge from 2" to 4" to skid edge
Increase VFD from 40HP to 75HP ADD $3,480.00 […]
COMPRESSOR:
- Ro-Flo Rotary Vane
- Model 7D
- Minimum 690 RPM - Maximum 1465 RPM
- Max discharge pressure 50 psig
- MAWP 80 psig
- Max Operating Temp 350 F
- Once through Lubrication System, 7 oil injection points
- Required BHP of 40 HP
- Design RPM of 600 to 1465 RPM for this application
- Belt Driven by Electric Motor
- Flow Range of 100 MCF/D to 210 MCF/D
COMPRESSOR LUBRICATION SYSTEM:
- Mfg. by Sloan Brothers
- 1/3 HP Electric Motor 120/208 volt 1ph, Cl 1 Div 2
- Wizard Flow Monitor c/w No Flow Switch, Cl 1 Div 2
- Sloan Brothers SLS Lubricator Pump, Lubricator Box, and Filter
- Sloan Brothers divider block
- 5 gallon tank c/w level gauge
- Stainless Tubing and Fittings for 7 Lubrication Points on Compressor
COMPRESSOR MOTOR:
- Teco-Westinghouse
- 40 BHP Max
- 1800 RPM
- 480 volt, 3-phase
- VFD Duty
- CL 1 Div 2
COMPRESSOR COOLANT/GAS COOLER:
- Manufactured by Global Heat (or equivalent)
- Model: GHT975
- Aluminum Header and Tubes
- MAWP 250psig at 250F
- CRN Registered AB, SK, BC
- Driven by 1HP Electric Motor, 480 Volt, 3 phase
- Crowley Cooling Fan
COMPRESSOR COOLANT SYSTEM:
- Viking Circulating Pump, Model F-432, Rotary Gear
- Capacity 1.7 USGPM
- Differential Pressure 20 psi
- 1/3 HP TEFC Electric Motor, 1800 RPM
- 2 Gallon Surge Tank
- FPE Thermostatic Oil Bypass Valve, set @ 180-200 F (Amot)
PACKAGE CONTROLS & INSTRUMENTATION:
- 1 - Fisher D4 2" NPT Control Valve with
Fisher I2P Controller,
Low Suction Recycle / Make-up Control Valve
- 1 - 1" NPT x 1" NPT PSV Mercer Set @ 80psig (Discharge)
- 1 - 1" NPT x 1" NPT Set @ 103kpag (Suction)
- 4 - Fisher 67CFR regulators for Instruments
- 1 - Fisher Rosemount 2088 pressure transmitter located on inlet line to sense inlet pressure.
COMPRESSOR COOLANT PUMP & SYSTEM:
- Glycol Coolant "Radiator" & Air Cooled Gas Cooler Section mounted as one assembly (2 section) and have a single 3HP Fan for cooling.
- Gas Cooling is forced air cooling over tube cooler.
- Compressor Jacket Water is cooled by circulating coolant through radiator section of the cooler and the compressor water jacket.
- Coolant Cooler Section
o Manufactured by Kim Kool (or equivalent)
o Aluminum Header and Tubes
o Crowley Cooling Fan
o Viking Circulating Pump, Model F-432
o Differential Pressure 20psi
o 2HP TEFC Electric Motor, 1800RPM
o 2 Gallon Surge Tank
o FPE Thermostatic Oil Bypass Valve, set @ 180-200F (Amot)
o 1" NPT Coolant Section Connections
- Gas Cooler Section (Manufactured by Kim Kool (or equivalent)
o Box & Tube (carbon steel tube) Gas Cooler Section
o 2" CL150 Gas Section Connections
o Gas Section to have AB CRN
HMI PLC/PANEL: (Located inside the compressor package)
- Rated Class 1 Division 2
- 1 - Horner HMI
- 1 - High Discharge Pressure Shutdown, Controlled off HMI from Wika Pressure Transmitter
- 1 - High Inlet Liquid Level Shutdown, Murphy L1200
- 1 - Low Suction Pressure Control, Controlled off Rosemount 2088 Transmitter
- 1- United Electric Low Pressure Switch, set @ -1 Oz.
- 1 - High Discharge Pressure Shutdown, Controlled from HIM off Wika Pressure Transmitter
- High Temperature Shutdowns (3- Thermocouples Control to HMI Panel), Coolant Temp, Gas Outlet Temp, Gas Inlet Temp
- 1 - ESD Located on Panel
INLET SCRUBBER:
- 16" x 4'-0" Seam to Seam
- 6" 150# Flanged Inlet & Outlet
- Vessel Rated at 14.9 psig @ 300 F
- Sweet Service, 1/8" Corrosion Allowance
- High Liquid Level Shutdown- Murphy L1200
- c/w following
2" PSV (Mercer or equal)
2" Penberthy Level Sight Glass
Drain into Liquid Pump w/ manual Drain
- Bruin 1" NPT Double Diaphragm Pump (or Equivalent)
SKID:
- Heavy Duty Oilfield Construction 10' W x 20' L
- 8" Wide Flange Main Runners
- 4 Lift Lugs at Corners of Skid
- 3/16" Checker Plate Floor
- 2" drip lip around skid perimeter, located inside of building interior walls
- 3" under skid polyurethane insulation
BUILDING:
- self-framing Type
- 10' W x 16' L x 9' H
- R12 Insulation
- Pre-painted metal exterior, white interior lining
- 2- 24" x 24" Ventilation Louvers
- 2- 6' x 7' Double Hinged Doors c/w Locking Hardware
- 1- 15kW Hazloc Electric Heater, 480V, 3phase
- 1 building exhaust fan
PIPING INFORMATION:
- Process piping as per B31.3 specifications
- All threaded piping to be minimum Sch. 80
- All piping Under 2" to be Threaded
- All pipe fittings will be 2000 lb SA 105
- All Valves, Gauges, Fittings, and Pipe Included, for basic operation
INSTRUMENTATION:
- All Instruments Vented to Atmosphere Outside Building
- Tubing : 3/8" 304 SS Welded 0.035 Wall
- Tubing: 1/2" 304 SS Welded 0.049 Wall
- Stainless Steel Tubing & CS Swagelok Fittings
ELECTRICAL:
All end devices, switches, transmitters, thermocouples wired to local control panel
- Wired as per CEC specifications
- LEL gas detection or gas monitoring regime is recommended and if installed is the responsibility of the owner to maintain. LEL or Fire Detection can be supplied and installed as an optional item at an additional cost.
- 120 Volt wiring for exhaust fans or any lighting and 480 Volt wiring NOT included
PAINTING:
- Cloverdale Rustex Primer (1 coat)
- Cloverdale F-34 Warm Grey (1 coat)
QUALITY CONTROL & TESTING:
- AB AQP
- Pneumatic / Hydrostatic Testing as per B31.3
- NDT-100% Radiography on butt welded piping
- Shop Test Run (Minimum 2 hours)
- All instrumentation pneumatic tested and function tested
- One (1) Quality Control Manual on CD and one (1) Parts Manual shipped in the package.
- One DropBox copy shared online.
STANDARD OPTIONS AVAILABLE:
1. 40HP VFD / ELECTRICAL PANEL: A
- 40HP VFD Mfg. by Commander or Equal
- 3 HP Motor starter for Oil/Gas cooling fan
- 480volt to 12 volt DC power supply
- c/w all required fusing and terminal blocks
- VFD Panel rated Non-hazardous and Weatherproof
- VFD Panel to be located outside the hazardous area c/w
required cabling between panel and compressor building,
installation of VFD Panel is customer's responsibility.
- VFD is test run with compressor in shop and panel is shipped loose for customer's electrical contractor to install and terminate.
2. FUGITIVE EMISSIONS STUDY:
3. LEL GAS & BEACON OPTION:
- Gas detection System - Net safety Millennium II Controller
- LEL head c/w Splash/Dust Guard
- Horn
- Beacon
- Junction box
- Beacon
- Labour, Conduit, Wire and Fittings to install
4. FIRE DETECTION:
- Net safety Flame Detection Controller & Detector
- Labour, Conduit, Wire and Fittings to install
REV 1: Option to increase compressor to Ro-Flo 10G, motor & cooler
- Change Compressor from 7D to Model 10G
- Change 40HP motor to 75HP
- Increase cooler to accommodate higher gas flow rate and increased jacket water cooling capacity
- Change Inlet Piping from skid edge, to suction scrubber and suction scrubber to compressor inlet from 4" to 6"
- Change discharge piping from compressor discharge from 2" to 4" to skid edge
Increase VFD from 40HP to 75HP