VRU-1.2-E-11SCFM-SWEET
Vector 7800 gas compressor package complete with
one (1) Blackmer model HD161C,
single-stage,
non-lubricated,
3 HP reciprocating compressor,
as per the detailed scope of supply.
Detailed Scope of Supply description:
RECIPROCATING GAS COMPRESSOR
Vector 7800 Blackmer model HD161C, oil-free, air-cooled, single-stage, reciprocating gas compressor including:
- Valves: Ductile Iron with PEEK Plates
- O-Rings: Buna-N
- Valve Gaskets: Iron
- Piston Rings: Poly Filled PTFE for dry gas service
- Packing Type: A
- Packing Material: PTFE
- Material: Ductile Iron
- Piston Rods: Black Nitrided Steel
- Standard Length Crankshaft with Oil Filter
- Pressure lubricated crankcase with self-reversing oil pump
- Spin on full flow oil filter
ELECTRIC MOTOR
The compressor will be belt driven by a 3 horsepower, 1800 RPM, 460/3/60 WEG W22 severe duty, premium efficiency, inverter-duty TEFC electric motor rated for a Class 1 Division 2 (Zone 2) Group A, B, C, & D electrical classification including:
- Inverter duty rated
- Class "F" insulation
- Waterproof
- Double gasket terminal box
- NPT threaded conduit hole
- Continuous duty
- NEMA MG-1 rating
- Continuous flow resin impregnation insulation system
COMPRESSOR CONTROL PANEL
The compressor package will include a skid mounted Evolution XC-AB Standard PLC based control panel including:
- Allen Bradley Micro850 controller
- Beijer X2 Extreme 7" touch screen colour HMI
- Straightforward operator interface developed specifically for ACS compressors
- Premium Phoenix Contact Push-In terminals and relays
- Run hours/elapsed time meter
- Alarm History list with time of occurrence
- Hard-wired ESD circuit with remote trip terminals
- Type 4 cabinet
- Modbus TCP/IP for remote monitoring and SCADA integration
GAUGES & INSTRUMENTATION
- Suction gas pressure transmitter
- Discharge gas pressure transmitter
- Oil pressure transmitter
- Glycol pressure transmitter
- Discharge gas temperature transmitter
- Oil temperature transmitter
- Glycol temperature transmitter
PRESSURE RELIEF VALVES
- ASME code suction pressure safety relief valve
- ASME code discharge pressure safety relief valve
PULSATION DAMPENERS
- Pulsation dampeners piped to inlet, interstage, and discharge of compressor
- Expanded pipe:
- Expanded pipe to be 2x the size of the standard inlet/outlet connections
INLET SEPARATOR
One (1) only ASME code vertical inlet separator of CS Construction including:
- Stainless steel mesh demister pad
- Automatic condensate drain system
- High liquid level shutdown
- Reflex-type liquid level gauge c/w gauge cocks
- CRN for the province of AB
INTERSTAGE SEPARATORS
n/a
DISCHARGE SEPARATOR
Not Included
RECYCLE CONTROL VALVE
Not Included - See options section below.
AIR-COOLED COOLER PACKAGE
(AIR-COOLED CYLINDERS)
Air-cooled fin/fan inter-cooler, gas aftercooler and oil-cooler package including:
- Gas intercooler sections, CS construction
- Gas aftercooler section, CS construction
- Cooler Pack:
• Stand/Frame
• WEG W22 TEFC premium efficiency motor, Class 1 Division 2 rated
• Motor mount
• Shroud, Fan, and OSHA Guard
- Automated louvers on the gas aftercooler section
- CRN for the Province of AB
PIPING AND VALVES
- Discharge check valve
- All pipe fittings will be fabricated and tested to ASME code section B31.3
- Process piping will be of CSconstruction
- Process gas piping 2 ½" and larger in diameter will be butt welded CS construction
- Process gas piping 2" and smaller will be of cold formed CS tubing construction in accordance with ASME code B31.3
- 5% X-Ray on all butt-welds
WIRING
All electrical end devices will be pre-wired to a terminal strip in the control panel.
Unless otherwise noted, the pricing quoted does not include motor starters, disconnects, variable speed drives or wiring of these components.
All wiring is designed for Class 1, Division 2, Group A, B (if applicable), C, D, E, F
PACKAGING
All components will be mounted on a steel skid with lifting lugs and/or forklift pockets.
The above package is designed to be a fully assembled and mechanical function tested skid mounted unit including:
- Interconnecting piping between each component
- Wiring of all electrical end devices to the control panel
- Piping of all drains to a common manifold
- Piping of all safety relief valves and vent lines to a manifold
- All raw steel surfaces will be prepped using SSPC-SP3 at a minimum
- Finish coat would be standard machinery enamel
ESTIMATED DIMENSIONS
Approx. footprint: 6 x 8
DOCUMENTATION:
DRAWING, MANUALS and QC
DATA BOOK
Standard Drawing Package includes:
- Package general arrangement drawing in a CAD format
- Process flow (P & ID) drawing
- Compressor control panel drawing
- Electrical wiring diagram
- Standard quality control documentation package
- Standard operating manuals and parts book
- Test Certificates
Includes approval drawings, one revision and as-built drawings.
- Additional drawings will be charged out at shop rate
TESTING/FAT
- Mechanical test run under power using air at atmospheric suction pressure.
- All end devices will be function tested
- Hydro/Pneumatic Testing as per B31.3
- Completed mechanical test run report will be provided
DELIVERY
4 weeks for approval drawings. 28-34 weeks after approved drawings & permission to proceed have been received.
OPTIONS AVAILABLE
1. COLD CLIMATE CABINET
2. GENERAL PURPOSE MCC SECTION OF COLD CLIMATE CABINET
3. WALK IN COLD CLIMATE PACKAGE
4. DIFFERENTIAL PRESSURE TRANSMITTERS
5. IFFERENTIAL PRESSURE GAUGES
6. iNLET TEMPERATURE TRANSMITTER
7. OW LEVEL SHUTDOWN SWITCH
9. CONTROL PANEL UPGRADES
10. OVERALL PACKAGE CERTIFICATION CANADA - CSA
11. CONTROL PANEL ONLY CERTIFICATION CANADA - CSA
Certification of package Control Panel/VFD, contained components only. Inspection report will be provided in addition to certification sticker applied to panel. This will meet Canadian Standards as per the following:
CSA C22.2 No. 14 - Industrial Control Equipment
CSA C22.2 No. 213 - Nonincendive Electrical Equipment For Use In Class I And II, Division 2 And Class III, Divisions 1 And 2 Hazardous (Classified) Locations
NET ADD: INSPECTION COST + 15% […]
one (1) Blackmer model HD161C,
single-stage,
non-lubricated,
3 HP reciprocating compressor,
as per the detailed scope of supply below.
Detailed Scope of Supply description:
RECIPROCATING GAS COMPRESSOR
Vector 7800 Blackmer model HD161C, oil-free, air-cooled, single-stage, reciprocating gas compressor including:
- Valves: Ductile Iron with PEEK Plates
- O-Rings: Buna-N
- Valve Gaskets: Iron
- Piston Rings: Poly Filled PTFE for dry gas service
- Packing Type: A
- Packing Material: PTFE
- Material: Ductile Iron
- Piston Rods: Black Nitrided Steel
- Standard Length Crankshaft with Oil Filter
- Pressure lubricated crankcase with self-reversing oil pump
- Spin on full flow oil filter
ELECTRIC MOTOR
The compressor will be belt driven by a 3 horsepower, 1800 RPM, 460/3/60 WEG W22 severe duty, premium efficiency, inverter-duty TEFC electric motor rated for a Class 1 Division 2 (Zone 2) Group A, B, C, & D electrical classification including:
- Inverter duty rated
- Class "F" insulation
- Waterproof
- Double gasket terminal box
- NPT threaded conduit hole
- Continuous duty
- NEMA MG-1 rating
- Continuous flow resin impregnation insulation system
COMPRESSOR CONTROL PANEL
The compressor package will include a skid mounted Evolution XC-AB Standard PLC based control panel including:
- Allen Bradley Micro850 controller
- Beijer X2 Extreme 7" touch screen colour HMI
- Straightforward operator interface developed specifically for ACS compressors
- Premium Phoenix Contact Push-In terminals and relays
- Run hours/elapsed time meter
- Alarm History list with time of occurrence
- Hard-wired ESD circuit with remote trip terminals
- Type 4 cabinet
- Modbus TCP/IP for remote monitoring and SCADA integration
GAUGES & INSTRUMENTATION
- Suction gas pressure transmitter
- Discharge gas pressure transmitter
- Oil pressure transmitter
- Glycol pressure transmitter
- Discharge gas temperature transmitter
- Oil temperature transmitter
- Glycol temperature transmitter
PRESSURE RELIEF VALVES
- ASME code suction pressure safety relief valve
- ASME code discharge pressure safety relief valve
PULSATION DAMPENERS
- Pulsation dampeners piped to inlet, interstage, and discharge of compressor
- Expanded pipe:
- Expanded pipe to be 2x the size of the standard inlet/outlet connections
INLET SEPARATOR
One (1) only ASME code vertical inlet separator of CS Construction including:
- Stainless steel mesh demister pad
- Automatic condensate drain system
- High liquid level shutdown
- Reflex-type liquid level gauge c/w gauge cocks
- CRN for the province of AB
INTERSTAGE SEPARATORS
n/a
DISCHARGE SEPARATOR
Not Included
RECYCLE CONTROL VALVE
Not Included - See options section below.
AIR-COOLED COOLER PACKAGE
(AIR-COOLED CYLINDERS)
Air-cooled fin/fan inter-cooler, gas aftercooler and oil-cooler package including:
- Gas intercooler sections, CS construction
- Gas aftercooler section, CS construction
- Cooler Pack:
o Stand/Frame
o WEG W22 TEFC premium efficiency motor, Class 1 Division 2 rated
o Motor mount
o Shroud, Fan, and OSHA Guard
- Automated louvers on the gas aftercooler section
- CRN for the Province of AB
PIPING AND VALVES
- Discharge check valve
- All pipe fittings will be fabricated and tested to ASME code section B31.3
- Process piping will be of CSconstruction
- Process gas piping 2 ½" and larger in diameter will be butt welded CS construction
- Process gas piping 2" and smaller will be of cold formed CS tubing construction in accordance with ASME code B31.3
- 5% X-Ray on all butt-welds
WIRING
All electrical end devices will be pre-wired to a terminal strip in the control panel.
Unless otherwise noted, the pricing quoted does not include motor starters, disconnects, variable speed drives or wiring of these components.
All wiring is designed for Class 1, Division 2, Group A, B (if applicable), C, D, E, F
PACKAGING
All components will be mounted on a steel skid with lifting lugs and/or forklift pockets.
The above package is designed to be a fully assembled and mechanical function tested skid mounted unit including:
- Interconnecting piping between each component
- Wiring of all electrical end devices to the control panel
- Piping of all drains to a common manifold
- Piping of all safety relief valves and vent lines to a manifold
- All raw steel surfaces will be prepped using SSPC-SP3 at a minimum
- Finish coat would be standard machinery enamel
ESTIMATED DIMENSIONS
Approx. footprint: 6 x 8
DOCUMENTATION:
DRAWING, MANUALS and QC
DATA BOOK
Standard Drawing Package includes:
- Package general arrangement drawing in a CAD format
- Process flow (P & ID) drawing
- Compressor control panel drawing
- Electrical wiring diagram
- Standard quality control documentation package
- Standard operating manuals and parts book
- Test Certificates
Includes approval drawings, one revision and as-built drawings.
- Additional drawings will be charged out at shop rate
TESTING/FAT
- Mechanical test run under power using air at atmospheric suction pressure.
- All end devices will be function tested
- Hydro/Pneumatic Testing as per B31.3
- Completed mechanical test run report will be provided
DELIVERY
4 weeks for approval drawings. 28-34 weeks after approved drawings & permission to proceed have been received.
OPTIONS AVAILABLE
1. COLD CLIMATE CABINET
2. GENERAL PURPOSE MCC SECTION OF COLD CLIMATE CABINET
3. WALK IN COLD CLIMATE PACKAGE
4. DIFFERENTIAL PRESSURE TRANSMITTERS
5. IFFERENTIAL PRESSURE GAUGES
6. iNLET TEMPERATURE TRANSMITTER
7. OW LEVEL SHUTDOWN SWITCH
9. CONTROL PANEL UPGRADES
10. OVERALL PACKAGE CERTIFICATION CANADA - CSA
11. CONTROL PANEL ONLY CERTIFICATION CANADA - CSA
Certification of package Control Panel/VFD, contained components only. Inspection report will be provided in addition to certification sticker applied to panel. This will meet Canadian Standards as per the following:
CSA C22.2 No. 14 - Industrial Control Equipment
CSA C22.2 No. 213 - Nonincendive Electrical Equipment For Use In Class I And II, Division 2 And Class III, Divisions 1 And 2 Hazardous (Classified) Locations
