PACKAGE SPECIFICATIONS
COMPRESSOR:
· Ro-Flo Rotary Vane
· Model 7D
· Minimum 690 RPM - Maximum 1465 RPM
· Max discharge pressure 80 psig
· MAWP 80psig
· Max Operating Temp 350F
· Once through Lubrication System, 7 oil injection points
· Required BHP of 25HP
· Design RPM of 690 to 1465 RPM for this application
· Direct Coupled onto Electric Motor
· Flow Range of 80MCFD to 200MCFD
COMPRESSOR LUBRICATION SYSTEM:
· Mfg by Sloan Brothers
· 1/3HP Electric Motor 120/208 volt 1ph, Cl 1 Div 2
· Wizard Flow Monitor c/w No Flow Switch, Cl 1 Div 2
· Sloan Brothers SLS Lubricator Pump, Lubricator Box, and Filter
· Sloan Brothers divider block
· 5 gallon tank c/w level gauge
· Stainless Tubing and Fittings for 7 Lubrication Points on Compressor
COMPRESSOR MOTOR:
· Teco–Westinghouse
· 30 BHP Max
· 1800 RPM
· 480 volt, 3-hase
· VFD Duty
· CL 1 Div 2
COMPRESSOR COOLANT/GAS COOLER:
· Manufactured by Global Heat (or equivalent)
· Model: GHT725
· Aluminum Header and Tubes
· MAWP 250psig at 250F
· CRN Registered AB, SK, BC
· Driven by 1HP Electric Motor, 480volt, 3phase
· Crowley Cooling Fan
COMPRESSOR COOLANT SYSTEM:
· Viking Circulating Pump, Model F-432, Rotary Gear
· Capacity 1.7 USGPM
· Differential Pressure 20psi
· 1/3HP TEFC Electric Motor, 1800RPM
· 2 Gallon Surge Tank
· FPE Thermostatic Oil Bypass Valve, set @ 180-200F (Amot)
PACKAGE CONTROLS:
· Low Suction Recycle / Make-up Control Valve, Fisher D4 Control Valve with Fisher I2P Controller
· Back Pressure Control Regulator 1” NPT, maintain minimum discharge pressure
· Final Discharge 1” PSV Mercer Set @ 150psig
· Misc. Fisher regulators for Instruments / Heaters
· Fisher Rosemount 2088 pressure transmitter located on inlet line to sense inlet pressure.
HMI PLC/PANEL: (Located inside the compressor package)
· Rated Class 1 Division 2
· Horner HMI
· High Discharge Pressure Shutdown, Controlled off HMI from Wika Pressure Transmitter
· High Inlet Liquid Level Shutdown, Murphy L1200
· Low Suction Pressure Shutdown, Controlled off Rosemount 2088 Transmitter
· High Discharge Pressure Shutdown, Controlled from HIM off Wika Pressure Transmitter
· High Temperature Shutdowns (3-Thermocouple Control to HMI Panel), Coolant Temp, Gas Outlet Temp, Gas Inlet Temp
· On/Off/Reset Switch
VFD / ELECTRICAL PANEL:
· 30HP VFD Mfg by Commander or Equal
· 1 HP Motor starter for Oil/Gas cooling fan
· 480volt to 12 volt DC power supply
· c/w all required fusing and terminal blocks
· VFD Panel rated Non-hazardous and Weatherproof
· VFD Panel to be located outside the hazardous area c/w required cabling between panel and compressor building, installation of VFD Panel is customer’s responsibility.
· VFD is test run with compressor in shop and panel is shipped loose for customer’s electrical contractor to install and terminate.
PACKAGE SKID EDGE CONNECTIONS:
· Inlet, 3” CL150
· Discharge, 1 1/2” NPT
· PSV, (Inlet), 2” NPT
· PSV, (Discharge) 1” NPT
· Purge Gas, 1” NPT
· Liquid Out, (from scrubber pump) 1” NPT
INLET SCRUBBER:
· 12” x 4’-0” Seam to Seam
· 3” 150# Flanged Inlet & Outlet
· Vessel Rated at 285psig @ 250F
· Sweet Service, 1/8” Corrosion Allowance
· High Liquid Level Shutdown- Murphy L1200
· Registration AB, SK,BC
· c/w following
• 1” PSV (Mercer or equal)
• 2” Penberthy Level Sight Glass
• Drain into Liquid Pump w/ manual Drain
LIQUID PUMP:
· 1” Bruin Pump (or Equivalent)
· L1200NDVO
· Fisher 167A Valve
· 1” Spring Check Valve
· 67CFR Reg
· Utilized to pump any liquids out of inlet scrubber.
SKID:
· Heavy Duty Oilfield Construction 8’ W x 12’ L
· 6” Wide Flange Main Runners
· 4 Lift Lugs at Corners of Skid
· 3/16” Checker Plate Floor
BUILDING:
· Thermal Panel Type
· 8’ W x 12’ L x 9’ H
· R12 Insulation
· Pre-painted metal exterior
· Recirculation Enclosure (4’ x 8’) to recirculate warm air during winter.
· 2- 24” x 24” Ventilation Louvers
· 1- 6’ x 7’ Double Hinged Doors c/w Locking Hardware
· 1- 24” x 24” Ciscan Heater, c/w 12 volt starter-Natural Gas
PIPING INFORMATION:
· Process piping as per B31.3 specifications
· All threaded piping to be minimum Sch. 80
· All piping Under 2” to be Threaded
· All pipe fittings will be 2000lb SA 105
· All Valves, Gauges, Fittings, and Pipe Included, for basic operation
INSTRUMENTATION:
· All Instruments Vented to Atmosphere Outside Building
· Tubing : 3/8” 304 SS Welded 0.035 Wall
· Tubing: ½” 304 SS Welded 0.049 Wall
· Stainless Steel Tubing & CS Swagelok Fittings
ELECTRICAL:
· Wired as per CEC specifications
· Catalytic Heaters (12 volt c/w -booster cable” type connections on bldg exterior)
· Electrical Permit for Catadyne Heater Included
· LEL gas detection or gas monitoring regime is recommended and if installed is the responsibility of the owner to maintain.
LEL or Fire Detection can be supplied and installed as an optional item at an additional cost.
PAINTING:
· Cloverdale Rustex Primer (1 coat)
· Cloverdale F-34 Warm Grey (1 coat)
QUALITY CONTROL & TESTING:
· AQP
· Pneumatic / Hydrostatic Testing as per B31.3
· NDT-10% Radiography on welded piping
· Shop Test Run (Minimum 2 hours)
· All instrumentation pneumatic tested and function tested
· One (1) Quality Control Manual on CD and one (1) Parts Manual shipped in the package
Standard Options Available:
1. Supply and Install 1 1/2" ESD c/w Solenoid and wiring on gas discharge.
2. Supply and Install 1 1/2" Roots meter on gas outlet.
3. Supply Inter connecting Cables from Compressor to VFD Panel
4. 2” Urethane Foam Insulation on skid
Optional items available upon request:
· LEL Gas Detection
Please specify desired system and provide Corporate specs for wiring etc. if desired.
COMPRESSOR:
· Ro-Flo Rotary Vane
· Model 7D
· Minimum 690 RPM - Maximum 1465 RPM
· Max discharge pressure 80 psig
· MAWP 80psig
· Max Operating Temp 350F
· Once through Lubrication System, 7 oil injection points
· Required BHP of 25HP
· Design RPM of 690 to 1465 RPM for this application
· Direct Coupled onto Electric Motor
· Flow Range of 80MCFD to 200MCFD
COMPRESSOR LUBRICATION SYSTEM:
· Mfg by Sloan Brothers
· 1/3HP Electric Motor 120/208 volt 1ph, Cl 1 Div 2
· Wizard Flow Monitor c/w No Flow Switch, Cl 1 Div 2
· Sloan Brothers SLS Lubricator Pump, Lubricator Box, and Filter
· Sloan Brothers divider block
· 5 gallon tank c/w level gauge
· Stainless Tubing and Fittings for 7 Lubrication Points on Compressor
COMPRESSOR MOTOR:
· Teco–Westinghouse
· 30 BHP Max
· 1800 RPM
· 480 volt, 3-hase
· VFD Duty
· CL 1 Div 2
COMPRESSOR COOLANT/GAS COOLER:
· Manufactured by Global Heat (or equivalent)
· Model: GHT725
· Aluminum Header and Tubes
· MAWP 250psig at 250F
· CRN Registered AB, SK, BC
· Driven by 1HP Electric Motor, 480volt, 3phase
· Crowley Cooling Fan
COMPRESSOR COOLANT SYSTEM:
· Viking Circulating Pump, Model F-432, Rotary Gear
· Capacity 1.7 USGPM
· Differential Pressure 20psi
· 1/3HP TEFC Electric Motor, 1800RPM
· 2 Gallon Surge Tank
· FPE Thermostatic Oil Bypass Valve, set @ 180-200F (Amot)
PACKAGE CONTROLS:
· Low Suction Recycle / Make-up Control Valve, Fisher D4 Control Valve with Fisher I2P Controller
· Back Pressure Control Regulator 1” NPT, maintain minimum discharge pressure
· Final Discharge 1” PSV Mercer Set @ 150psig
· Misc. Fisher regulators for Instruments / Heaters
· Fisher Rosemount 2088 pressure transmitter located on inlet line to sense inlet pressure.
HMI PLC/PANEL: (Located inside the compressor package)
· Rated Class 1 Division 2
· Horner HMI
· High Discharge Pressure Shutdown, Controlled off HMI from Wika Pressure Transmitter
· High Inlet Liquid Level Shutdown, Murphy L1200
· Low Suction Pressure Shutdown, Controlled off Rosemount 2088 Transmitter
· High Discharge Pressure Shutdown, Controlled from HIM off Wika Pressure Transmitter
· High Temperature Shutdowns (3-Thermocouple Control to HMI Panel), Coolant Temp, Gas Outlet Temp, Gas Inlet Temp
· On/Off/Reset Switch
VFD / ELECTRICAL PANEL:
· 30HP VFD Mfg by Commander or Equal
· 1 HP Motor starter for Oil/Gas cooling fan
· 480volt to 12 volt DC power supply
· c/w all required fusing and terminal blocks
· VFD Panel rated Non-hazardous and Weatherproof
· VFD Panel to be located outside the hazardous area c/w required cabling between panel and compressor building, installation of VFD Panel is customer’s responsibility.
· VFD is test run with compressor in shop and panel is shipped loose for customer’s electrical contractor to install and terminate.
PACKAGE SKID EDGE CONNECTIONS:
· Inlet, 3” CL150
· Discharge, 1 1/2” NPT
· PSV, (Inlet), 2” NPT
· PSV, (Discharge) 1” NPT
· Purge Gas, 1” NPT
· Liquid Out, (from scrubber pump) 1” NPT
INLET SCRUBBER:
· 12” x 4’-0” Seam to Seam
· 3” 150# Flanged Inlet & Outlet
· Vessel Rated at 285psig @ 250F
· Sweet Service, 1/8” Corrosion Allowance
· High Liquid Level Shutdown- Murphy L1200
· Registration AB, SK,BC
· c/w following
• 1” PSV (Mercer or equal)
• 2” Penberthy Level Sight Glass
• Drain into Liquid Pump w/ manual Drain
LIQUID PUMP:
· 1” Bruin Pump (or Equivalent)
· L1200NDVO
· Fisher 167A Valve
· 1” Spring Check Valve
· 67CFR Reg
· Utilized to pump any liquids out of inlet scrubber.
SKID:
· Heavy Duty Oilfield Construction 8’ W x 12’ L
· 6” Wide Flange Main Runners
· 4 Lift Lugs at Corners of Skid
· 3/16” Checker Plate Floor
BUILDING:
· Thermal Panel Type
· 8’ W x 12’ L x 9’ H
· R12 Insulation
· Pre-painted metal exterior
· Recirculation Enclosure (4’ x 8’) to recirculate warm air during winter.
· 2- 24” x 24” Ventilation Louvers
· 1- 6’ x 7’ Double Hinged Doors c/w Locking Hardware
· 1- 24” x 24” Ciscan Heater, c/w 12 volt starter-Natural Gas
PIPING INFORMATION:
· Process piping as per B31.3 specifications
· All threaded piping to be minimum Sch. 80
· All piping Under 2” to be Threaded
· All pipe fittings will be 2000lb SA 105
· All Valves, Gauges, Fittings, and Pipe Included, for basic operation
INSTRUMENTATION:
· All Instruments Vented to Atmosphere Outside Building
· Tubing : 3/8” 304 SS Welded 0.035 Wall
· Tubing: ½” 304 SS Welded 0.049 Wall
· Stainless Steel Tubing & CS Swagelok Fittings
ELECTRICAL:
· Wired as per CEC specifications
· Catalytic Heaters (12 volt c/w -booster cable” type connections on bldg exterior)
· Electrical Permit for Catadyne Heater Included
· LEL gas detection or gas monitoring regime is recommended and if installed is the responsibility of the owner to maintain.
LEL or Fire Detection can be supplied and installed as an optional item at an additional cost.
PAINTING:
· Cloverdale Rustex Primer (1 coat)
· Cloverdale F-34 Warm Grey (1 coat)
QUALITY CONTROL & TESTING:
· AQP
· Pneumatic / Hydrostatic Testing as per B31.3
· NDT-10% Radiography on welded piping
· Shop Test Run (Minimum 2 hours)
· All instrumentation pneumatic tested and function tested
· One (1) Quality Control Manual on CD and one (1) Parts Manual shipped in the package
Standard Options Available:
1. Supply and Install 1 1/2" ESD c/w Solenoid and wiring on gas discharge.
2. Supply and Install 1 1/2" Roots meter on gas outlet.
3. Supply Inter connecting Cables from Compressor to VFD Panel
4. 2” Urethane Foam Insulation on skid
Optional items available upon request:
· LEL Gas Detection
Please specify desired system and provide Corporate specs for wiring etc. if desired.