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Glycol Dehydrator
16 dia. x 32' approx. 
8 Tray
sweet service
3 phase design
dressed 2 phase 
packaged for export dimensions (i.e. fits inside standard SeaCan
Built to suit educational end-users specifically


1.0 VESSEL
 
16" O.D. x 20'0" S/S x 1440 psi MAWP GLYCOL CONTACTOR TOWER
Custom built for OilPro by Aspire Energy Resources
Constructed with Alberta Registration "0.0625" corrosion allowance
RT-2
-20 / 100 F design temperature
Three phase integral separator
Eight (8) weld-in bubble cap trays
Lifting Lugs
         
VESSEL CONNECTIONS 
N1 - Inlet                      
 (1) 2" 600# ANSI RFWN   
N2 - Gas Outlet              
 (1) 2" 600# ANSI RFWN
C1 - Drain                     
 (1) 1" 3M CPLG                    
C2 - H2O LC                  
 (1) 2" 3M TOL               
C3 - H2O L.G.                
 (2) 3/4" 3M TOL
C4 - H2O Out                
 (1) 1" 3M TOL
C5 - HC LC                    
 (1) 2" 3M TOL
C6 - HC L.G.                  
 (2) 3/4" 3M TOL           
C7 - HC Out                  
 (1) 1" 3M TOL
C8 - P.I.                       
 (1) 1/2" 3M TOL
C9 - T.I.                       
 (1) 3/4" 3M TOL             
C10 - PSV                     
 (1) 1" 3M TOL           
C11 - HLSD                   
 (1) 2" 3M TOL
C12 - Glyc. Out             
 (1) 1" 3M TOL   
C13 - Glyc. In               
 (1) 1" 3M TOL      
C14 - Glyc. Coil             
 (2) 1" 3M CPLG
C15 a/d - Tray Drains      
 (4) 2" 3M TOL
C16 - Inspection            
 (2) 1-1/2" 3M TOL
C17 - Equalizer              
 (1) 1" 3M TOL
 
2.0 GLYCOL REGENERATOR
 
REBOILER
16" diameter x 72" long.
1-1/2" fiberglass insulation c/w aluminum cladding
1/2" stripping gas preheat coil
 
SURGE TANK
16" diameter x 60" long
1" Lean / Rich Glycol coil. Removable design.
1" Fuel Gas preheat coil. Removable design.
 
HEATING ELEMENT
One (1) Chromalox 25 kW Electric Heating Element Part# TMI-12-025P-E2XX  
220 Volt 3 Phase. Explosion Proof Housing.
 
STILL COLUMN
6 5/8" diameter x 54" high c/w 2" vent connection. 
3/4" Ceramic saddles
1 1/2" fiberglass insulation c/w aluminum cladding
1" reflux coil. Removable design
 
STRIPPING COLUMN
6 5/8" diameter  x 42" high
3/4" Ceramic saddles
1 1/2" fiberglass insulation c/w aluminum cladding
3/4" stripping gas sparge bar
 
3.0 AIR TO GLYCOL EXCHANGER
Two (2) 1 1/4" O.D. x 48" long Fin tube
 
4.0 GAS TO GLYCOL EXCHANGER
2 1/2" O.D. x 3 1/2" O.D. x 96" S/S long
 
5.0 INSTRUMENTATION (Dressed 2 Phase) 
FE-100           
(1)    CANALTA SENIOR ORIFICE FITTING (or equal)
2" 600 ANSI flanged up / downstream 
Schedule 40
AGA 3C Configuration. 2000 edition.
  One (1)  1" TOL upstream & (1) 1/2"  TOL on downstream
 
FR/PR-100    
(0)    OPTIONAL, NOT INCLUDED IN PRICE
 
BPCV-100      
(1)     KIMRAY MODEL EGT 2150-FMT-PO CONTROL VALVE
2" 600# ANSI RF Flanged
Air to open / fail closed
6 to 30 psi supply
 
BPC-100        
(1)     FISHER C1 LOW BLEED PRESSURE CONTROLLER
                                 
LC-100           
(1)     FISHER L2 LIQUID LEVEL CONTROLLER 
2" MNPT connection
1 - 7/8" diameter x 12" long vertical PVC displacer
Snap acting control module
6 to 30 Psi Output
                                                              
LCV-100        
(1)      FISHER D2 LIQUID LEVEL CONTROL VALVE
1" FNPT connections
6 to 30 psig supply
Adjustable trim
Air to open / fail closed
 
LG-100          
(1)      QUALITY LIQUID LEVEL GAUGE (or equal)
Q-15-R20 Reflex type
Q-146 gauge valves c/w isolation valves
NACE construction         
 
LC-101          
(1)     FISHER L2 LIQUID LEVEL CONTROLLER 
2" MNPT connection
1 - 7/8" diameter x 12" long vertical PVC displacer
Throttle acting control module
6 to 30 Psi Output
                                                              
LCV-101         
(1)      FISHER D2 LIQUID LEVEL CONTROL VALVE 
1" FNPT connections
6 to 30 psig supply
Adjustable trim
Air to open / fail closed
 
LG-101           
(1)      QUALITY LIQUID LEVEL GAUGE (or equal)
Q-15-R20 Reflex type 
Q-146 gauge valves c/w isolation valves
NACE construction               
 
PRV-100          
(1)      FISHER MODEL 627 PRESSURE REDUCING VALVE
1" FNPT connections
46 to 95 psi 
 1/8" orifice
Standard Construction
 
BMS-700         
(1)     CHROMALOX  DIGITAL TEMPERATURE AND POWER CONTROLLER
Model# 4532-40310
 ***Electrical hook-up is NOT included***                                  
 
LLSD-800       
(1)       KIMRAY CEC2200 ELECTRIC LEVEL SWITCH
XP design
 2" MNPT connection 
 
PRV-801       
(3)     FISHER 67CFR PRESSURE REDUCING VALVE
200/1
1/4" FNPT connections
5 to 35 psi range
Standard Construction
 
PSV-100        
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE 
1" MNPT x 1" FNPT connections"E" Orifice
Set @ 1440 psi, mounted on contactor
Standard construction 
 
PSV-200          
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE 
1" MNPT x 1" FNPT connections"E" Orifice       
Set @ 150 psi, mounted on fuel gas scrubber
Standard construction
 
PSV-400         
(1)     TAYLOR 8200 PRESSURE RELIEF VALVE 
1" MNPT x 1" FNPT connections"E" orifice
Set @ 50 psi, mounted around LP filter
Standard construction
 
PSV-700          
(1)      DALCO CONE RELIEF DEVICE
1 psi, mounted on reboiler
 
TI-100/700       
(2)     WESTERN GAUGE TEMPERATURE INDICATORS
2-1/2 " Dial, Range to suit
c/w 1/2 " x 3/4 " x 6" long 304 SS thermowell
 
PI-100              
(1)     WESTERN GAUGE PRESSURE INDICATOR 
4" face, 1/2" bottom mount
0 to 1500 psi, mounted on vessel
 
PI-200              
(1)     WESTERN GAUGE  PRESSURE INDICATOR
2-1/2" face, 1/4" bottom mount
0 to 160 psi, mounted on FGS
 
PI-800/801       
(2)     WESTERN GAUGE  PRESSURE INDICATORS                                        
1 1/2" face, 1/4" bottom mount
0 to 30 psi, mounted on burners
 
LG 800/700    
(2)     RED LINE TUBULAR GAUGE GLASS
5/8" Diameter
c/w gauge cocks
 
DPI-400          
(1)     WESTERN GAUGE DIFFERENTIAL PRESSURE 
INDICATOR
0 to 30 psi range
Mounted around glycol filter
  
6.0 FILTERS 
(2)    Shelco Model 806 Filter Canister. 
One (1) 25 micron element 
One (1) charcoal element
 
7.0          PUMPS
 (1)    Kimray Model GEA Electric Glycol Circulation Pump
Motor HP TBA
Mounted in containment tray.
 
8.0   BUILDING SPECIFICATIONS 
1    SKID BASE 8'0" WIDE x 12'0" LONG
6" Channel Main Members 
6" Channel Cross Members 
3/16" checker-plate decking under building area
Lift lugs
 
9.0    FUEL GAS/INSTRUMENT GAS SYSTEM
 (1) 6 5/8" O.D. x 24" High x 285 PSIG Fuel Gas Scrubber
Registered Design
c/w HLSD
 
10.0    TESTING SPECIFICATIONS
Hydrotesting
 Pressure Vessel
Will be hydrotested to 1.5 times the maximum allowable working pressure as per ASME Sect. VIII.
 
Pressure Piping         
Will be hydrotested to 1.5 times the maximum allowable  working pressure as per ASME B31.3.
 
Radiography
Vessel                       
 Spot
Piping                        
 10%
 
PWHT
Vessel                       
 No
Piping                        
 No
 
11.0    MATERIAL SPECIFICATIONS
 
Welded Piping
 
Pipe                               
 A-106-B, Sch. 80
Flanges                           
 A-105-N
Weld Fittings                    
 A-234-WPB
Threadolets                      
 A-105-N, 3000#
Bolting                             
 A-193-B7, A-194-2H
Gaskets                           
 304 SS Spiral wound Flex.
 
Threaded / Socket Welded Piping
 
Pipe                                  
 A-106-B, Sch. 80/160 
Fittings                             
 A-105-N, 3000#
 
Tubing / Tubing Fittings
 
Tube Fittings                    
 3/8" DKlok 316 SS
Tubing                             
 3/8" 0.035" wall  304 SS welded
 
12.0    MANUAL VALVES
 
1" S.W., Class 800, Y- strainers
1" S.W., Class 800, Check Valve
1" S.W., FP, 2000 psi, Nace, Ball Valves
1" NPT RP, 2000 psi, Nace, Ball Valves
3/4" NPT RP, 2000 psi, Nace, Ball Valves 
1/2" NPT RP, 2000 psi, Nace, Ball Valves
1/2" NPT, 6000#, CS, Needle Valve
1/4" NPT, 6000#, CS, Needle Valve
 
13.0    PAINT AND COATING SPECIFICATIONS
External Preparation                        
 SSPC-SP#6 (commercial blast)
External Finish                                
 One (1) Shop Coat Industrial Primer
 One (1) Shop Coat Medium Grey Epoxy
Internal Surface Preparation              
 None
 
14.0    DELIVERY
 
This unit will be complete and ready for shipment in 8 to 10 weeks After Receipt of:
your Order
and 
After Receipt of Approved Construction Drawings.
 
16.0    ADDITIONAL INFORMATION 
a. Contactor tower as quoted has 8 weld-in trays installed.
b. Flash Tank and controls option available as an option
c. The following spare parts are now also included in the price: (Note all pricing is in CAD)
(Future replacement costs and recommended quantities show for reference only):


FREE ISSUE PARTS LIST REV.0


LG-100/101/300
QUALITY GAUGE VALVES
TP GASKET- TAIL PIECE GASKET
$8.50
4 req'd for total $34.00


F-400/500
SHELCO 806 FILTERS 3/4" NPT
25 MICRON ELEMENT
$18.25
6 required for total $109.50


CHARCOAL ELEMENT
$34.50
6 required for total $207.00


GASKETS
$12.95
6 required for total $77.70


H-700
REBOILER GASKETS
Per Gasket
$250.00
1 required for total $250.00


T-800
SURGE TANK GASKETS
Per Gasket
$250.00
1 required for total $250.00


Total spare parts value included: $928.20

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1.0%u00A0%u00A0 %u00A0VESSEL

1%u00A0%u00A0 %u00A024" O.D. x 32'0" S/S x 1415 psi MAWP GLYCOL CONTACTOR TOWER
Manufactured by Alco in 1993
Constructed with AB and BC Registration%u00A0%u00A0 %u00A0 %u00A0 %u00A0-20/150 F design temperature%u00A0 %u00A0 %u00A0 %u00A00.125" corrosion allowance%u00A0 %u00A0 %u00A0 %u00A03 phase integral separator%u00A0 %u00A0 %u00A0 %u00A0Eight weld-in bubble cap trays%u00A0 %u00A0 %u00A0 %u00A0RT-1 / PWHT%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
VESSEL CONNECTIONS%u00A0
N1 - Inlet%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A04" 600# RFWN
N2 - Gas Outlet%u00A0%u00A0 %u00A0 %u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A04" 600# RFWN%u00A0
N3 - Drain%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1)%u00A0%u00A0 %u00A02" 600# RFWN%u00A0
N4 - H2O LC %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0%u00A0 %u00A0
(1) %u00A0 %u00A0 %u00A0 4" 600# RFWN
N5 a/b - H2O L.G.%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(2)%u00A0%u00A0 %u00A01-1/2" 600# RFWN %u00A0 %u00A0 %u00A0
N6 - H2O Out%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A02" 600# RFWN
N7 - HC LC %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0%u00A0 %u00A0
(1) %u00A0 %u00A0 %u00A0 3" 600# RFWN
N8 - HC L.G.%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(2)%u00A0%u00A0 %u00A01-1/2" 600# RFWN %u00A0 %u00A0 %u00A0
N9 - HC Out%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A02" 600# RFWN
N10 - P.I.%u00A0%u00A0 %u00A0%u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A01-1/2" 600# RFWN
N11 - T.I.%u00A0%u00A0 %u00A0%u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A01-1/2" 600# RFWN
N12 - PSV%u00A0%u00A0 %u00A0%u00A0%u00A0 %u00A0
(1)%u00A0%u00A0 %u00A01-1/2" 600# RFWN
N13 - HLSD %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1) %u00A0 %u00A0 %u00A04" 600# RFWN
N14 - Glyc.Out %u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1)%u00A0%u00A0 %u00A01-1/2" 600# RFWN
N15 - Glyc.In%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1)%u00A0%u00A0 %u00A01" 600# RFWN %u00A0 %u00A0 %u00A0%u00A0
N16 - Glyc.Coil%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(2)%u00A0%u00A0 %u00A01" 600# RFWN %u00A0 %u00A0%u00A0
N17 - Tray Drains%u00A0%u00A0 %u00A0%u00A0%u00A0 %u00A0
(10)%u00A0%u00A0 %u00A01-1/2" 600# RFWN
N18 - Equalizer %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1) %u00A0 %u00A0 %u00A01" 600# RFWN

2.0 GLYCOL REGENERATOR
REBOILER
20" Diameter x 72" Long
1-1/2" fiberglass insulation c/w aluminum cladding
1/2" sparging gas preheat coil
1/2" sparging bar
SURGE TANK
20" Diameter x 72" Long
1" Lean / Rich Glycol coil
1" fuel gas preheat coil

FIRETUBES
8" Diameter firetubes c/w stack. Rated @ 250,000 Btu/hr (10,000 flux/rate)
Enardo Aluminum flame arrestor
c/w Eclipse main burner & pilot.

STILL COLUMN
10-3/4" diameter x 48" high
3/4" ceramic saddles%u00A0
1-1/2 " fiberglass insulation c/w aluminum cladding

STRIPPER COLUMN
10-3/4" diameter x 48' high
3/4" ceramic saddles%u00A0
1-1/2" fiberglass insulation c/w aluminum cladding

3.0%u00A0%u00A0 %u00A0AIR TO GLYCOL EXCHANGER
Two (2) 1-1/4" O.D. x 96" long fin tube

4.0%u00A0%u00A0 %u00A0GAS TO GLYCOL EXCHANGER
4-1/2" O.D. x 6 5/8" O.D. x 96" S/S long

5.0%u00A0%u00A0 %u00A0INSTRUMENTATION (Dressed 2 Phase)%u00A0
FE-100 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1) %u00A0 %u00A0 DANIELS SENIOR ORIFICE FITTING (Recond.) %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
4" 600# RFF Connections
Schedule 80
AGA 2000 edition
Flanged type flow conditioner
One 1" TOL and One 3/4" TOL on downstream

FR/PR-100 TR %u00A0 %u00A0 %u00A0
Optional

BPCV-100 %u00A0 %u00A0 %u00A0 %u00A0
(1) %u00A0 %u00A0 FISHER ET CONTROL VALVE
3" 600# ANSI RF flanged connections
Equal % trim
667-45 actuator. Air to open / fail closed
6 to 30 psi supply

BPC-100 (1) FISHER 4150-R PRESSURE CONTROLLER
Reverse acting control module
6 to 30 psi supply
0 to 1500 psi bourdon tube%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
LC-100 %u00A0 %u00A0 %u00A0
(1) %u00A0 %u00A0 FISHER MODEL L2 LEVEL CONTROLLER%u00A0
2" MNPT connection
1-7/8" diameter x 12" long vertical PVC displacer
Snap acting control module
6 to 30 psi Output%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
LCV-100 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
(1) %u00A0 %u00A0 FISHER MODEL D2 LEVEL CONTROL VALVE%u00A0
1" FNPT connections
Adjustable trim
6 to 30 psig supply
Air to open / fail closed

LG-100 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
(1) %u00A0 %u00A0 %u00A0QUALITY LIQUID LEVEL GAUGE (or equal)
Reflex type
c/w gauge and isolation valves

PRV-800 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1) %u00A0 %u00A0 %u00A0FISHER MODEL 627-R PRESSURE REDUCING VALVE
1" FNPT connections
5 to 20 psi range
3/8" orifice
Standard service construction

BMS-800 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
(1) %u00A0 %u00A0 PROFIRE 2100 SAFETY %u00A0COMBUSTION CONTROLLER
24 VDC supply

TE-800%u00A0
(1) PROFIRE TYPE "K" THERMOCOUPLE

TW-800 XP enclosure
3/4" x 11.5" 316 SS T.W.

TCV-800%u00A0
(1) KIMRAY MODEL 1400-SMT DAB CONTROL VALVE
1" NPT connections
Air to open / fail closed
1/2" port

ESDV-800%u00A0
(2) ASCO 1" NPT SOLENOID VALVE
801 1" NPT connections
24 VDC XP design

SOV-800%u00A0
(1) ASCO 1/4" 2 WAY SOLENOID VALVE
24 VDC XP design

PSL/PSH-800%u00A0
(2) BARKSDALE ELECTRIC PRESSURE SWITCHES
XP design
Range to suit

PI-800/801%u00A0
(2) WESTERN GAUGE PRESSURE INDICATORS
1-1/2" face, %u00BC" bottom mount
0 to 30 psi, mounted on burners

PI-200%u00A0
(1) WESTERN GAUGE PRESSURE INDICATOR
0 to 160 psi range
2-1/2" dial, 1/4" bottom mount
Mounted on fuel gas header

PRV-100%u00A0
(1) FISHER MODEL 630 PRESSURE REDUCING VALVE
(Recond.) 1" FNPT connections
90 to 150 psi
1/8" orifice

PRV-200/201/801/802%u00A0
(4) BELLOFRAM T-50 PRESSURE REDUCING VALVE
1/4 " FNPT connections
5 to 35 psig spring range

PSV-100%u00A0
(1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1-1/2" FNPT connections
Set @ 1415 psi, mounted on contactor"F" orifice

PSV-200%u00A0
(1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 150 psi, mounted on fuel gas scrubber"E" Orifice

PSV-400%u00A0
(1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 50 psi, mounted around filter"E" Orifice

PSV-700%u00A0
(1) DALCO CONE RELIEF DEVICE
1 psi, mounted on reboiler

TI-100/700%u00A0
(2) TREND TEMPERATURE INDICATORS
2-1/2" Dial, Range to suit
c/w 1/2" x 3/4" x 6" long CS thermowell

PI-100%u00A0
(1) WESTERN GAUGE PRESSURE INDICATOR
4" face, 1/2" bottom mount
0 to 1500 psi, mounted on vessel

PI-200%u00A0
(1) WESTERN GAUGE PRESSURE INDICATOR
2-1/2" face, 1/4" bottom mount
0 to 160 psi, mounted on FGS

PI-800/1%u00A0
(2) WESTERN GAUGE PRESSURE INDICATOR
2-1/2" face, 1/4" bottom mount
0 to 30 psi

PI-802/3%u00A0
(2) WESTERN GAUGE PRESSURE INDICATOR
2-1/2" face, 1/4" bottom mount
0 to 15 psi

DPI-400%u00A0
(1) WESTERN GAUGE DIFFERENTIAL PRESSURE
INDICATOR
0 to 30 psi range
Mounted around Particulate filter

6.0%u00A0%u00A0 %u00A0FILTERS%u00A0
(2)%u00A0%u00A0 %u00A0 %u00A0 Shelco Model 806 Filter Canisters.
One (1) 25 micron Particulate, (1) Charcoal%u00A0%u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0
7.0%u00A0%u00A0 %u00A0 %u00A0 PUMPS
Two (2) Rotortech Electric Drive Glycol Pumps
Model GS1102-E3.00 TEXP
c/w WEG, 3.0 HP XP 230/460V 3Ph Inverter duty motors.
One (1) 6-5/8" x 24" Glycol Accumulator Bottle
Level Control, Level Gauge, Dump valve,
PSV's and associated piping

8.0 %u00A0 SKID AND BUILDING SPECIFICATIONS%u00A0
1 SKID BASE 10'0" WIDE x 14'0" LONG
6" Beam Main Members
6" Beam Cross Members
3/16" Checker-plate decking under building area
Lift lugs

1 FOAM PANEL METAL BUILDING
10'0" Wide x 14'0" Long x 8'6" High Eave, Shed Type
22 Gauge Galvalume
Two (2) 3'0" Wide x 7'0" High Insulated Steel Mandoor c/w panic hardware
One (1) 36" x 36" Double-glazed sliding window with screen
Two (2) 12" x 12" louvers c/w closures

9.0 FUEL GAS SYSTEM
(1) 6 5/8" O.D. x 24" High x 150 psig Fuel Gas Scrubber
Registered Design
c/w HLSD

10.0%u00A0%u00A0 %u00A0TESTING SPECIFICATIONS
Hydrotesting
Pressure Vessel:
Will be hydrotested to 1.5 times the maximum allowable working pressure as per ASME Section VIII.

Pressure Piping:
Will be hydrotested to 1.5 times the maximum allowable working pressure as per ASME B31.3.

Radiography
Vessel:
RT-1

Piping:
100%

PWHT
Vesse:l %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
Yes

Piping: %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0 %u00A0%u00A0
Yes

Ultrasonic Thickness Testing
Vessels:
Yes

Mag. Particle Testing
Firetube:
Yes

11.0%u00A0%u00A0 %u00A0MATERIAL SPECIFICATIONS
Welded Piping

Pipe:
A-106-B, Sch. 80
Flanges:%u00A0A-105-N
Weld Fittings:%u00A0A-234-WPB
Threadolets:%u00A0A-105-N
Bolting:%u00A0A-193-B7M, A-194-2HM
Gaskets:%u00A0304 Spiral Wound Flex

Socket Welded Piping
Pipe:%u00A0A-106-B, Sch. 80/160/XXH
Pipe Fittings:%u00A0A-105, 3000#
Tube Fittings:%u00A0DKlok, 316 SS
Tubing:%u00A03/8" 316 SS 0.035" wall seamless%u00A01/2" 316 SS 0.049" wall seamless

12.0%u00A0%u00A0 %u00A0MANUAL VALVES
1" S.W., 2000 psi, Fortune, Ball Valve
1" Y-Strainer, ASTM A105N,
1" Check Valve, ASTM A105N,
1" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
3/4" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT, 6000# CS, Century, Needle Valves
1/4" NPT, 6000# CS, Century, Needle Valves

13.0%u00A0%u00A0 %u00A0PAINT AND COATING SPECIFICATIONS
External Preparation:
SSPC-SP#3%u00A0
External Finish:
One (1) Shop Coat Medium Grey Enamel

14.0 ADDITIONAL INFORMATION
All glycol piping shall be socket welded.
This package is offered complete with warranty on all components.
Electrical hook-up is NOT included in this proposal
Remanufactured components shall be use when available.

Unit is in stock, ready to ship within 2 weeks a.r.o. and deposit, subject to prior sale.

Show Less

1.0 VESSEL

1 24" O.D. x 32'0" S/S x 1415 psi MAWP GLYCOL CONTACTOR TOWER
Manufactured by Opsco in 2004
Re-trayed / certified
Constructed with AB and BC Registration 
       -20/150 F design temperature
       0.125" corrosion allowance
       3 phase integral separator
       Ten (10) weld-in bubble cap trays
       RT-1 / PWHT
       Split Flange Design
                 
VESSEL CONNECTIONS 

N1 - Inlet          
(1) 4" 600# RFWN
N2 - Gas Outlet
(1) 4" 600# RFWN 
N3 - Drain       
(1) 2" 600# RFWN 
N4 - H2O LC                
(1)       3" 600# RFWN
N5 - H2O L.G.       
(2) 1" 600# RFWN      
N6 - H2O Out      
(1) 1" 600# RFWN
N7 - HC LC                  
(1)       3" 600# RFWN
N8 - HC L.G.       
(2) 1" 600# RFWN      
N9 - HC Out      
(1) 1" 600# RFWN
N10 - P.I.
(1) 1" 600# RFWN
N11 - T.I.
(1) 1 1/2" 600# RFWN
N12 - HLSD
(1) 3" 600# RFWN
N13 - PSV                         
(1)      1 ½" 600# RFWN
N14 - Glyc.Out       
(1) 1" 600# RFWN
N15 - Glyc.In       
(1) 11/2" 600# RFWN       
N16 - Glyc.Coil       
(2) 1" 600# RFWN     
N17 - Tray Drains
(10) 1" 600# RFWN
N18 - Equalize                    
(1)      1" 600# RFWN
N19- Inspect.                      
(2)      3" 600# RFWN

1      12-3/4" O.D. x 5'0" S/S x 150 Psi GLYCOL FLASH TANK
        Manufactured by Opsco in 2004
        Constructed with Alberta and BC Registration
        -20/150F design temperature
        0.125" corrosion allowance

VESSEL CONNECTIONS

N1 - Inlet          
(1) 1" 150# RFWN
N2 - Gas Outlet
(1) 2" 150# RFWN 
N3 - Drain                      
(1) 1" 150# RFWN 
N4 - Glycol out                   
(1)      1" 150# RFWN
N4 - LC                      
(1)      3" 150# RFWN
N5 - L.G                              
(2)      1" 150# RFWN
N6 - PI                                
(1)     1" 150# RFWN
N7-  TI                                
(1)     1 ½" 150# RFWN
N8 - Inspect.                      
(1)     3" 150# RFWN

2.0 GLYCOL REGENERATOR

REBOILER
30" Diameter x 120" Long 
1-1/2" fiberglass insulation c/w aluminum cladding
1/2" sparging gas preheat coil
1/2" sparging bar

SURGE TANK
24" Diameter x 108" Long
1" Lean / Rich Glycol coil
1" fuel gas preheat coil

FIRETUBES
10" Diameter firetubes c/w stack. Rated @ 375,000 Btu/hr (10,000 flux/rate)
Enardo Aluminum flame arrestor
c/w Eclipse main burner & pilot.

STILL COLUMN
12" diameter x 96" high c/w 2" vent connection. 
3/4" ceramic saddles 
1-1/2 " fiberglass insulation c/w aluminum cladding
1 " reflux coil

STRIPPER COLUMN
12" diameter x 40' high
3/4" ceramic saddles 
1-1/2" fiberglass insulation c/w aluminum cladding

3.0 AIR TO GLYCOL EXCHANGER
Four (4) 1-1/4" O.D. x 96" long Fin tube

4.0 GAS TO GLYCOL EXCHANGER
None

5.0 INSTRUMENTATION (Dressed 2 Phase) 
FE-100             
(1)     DANIELS SENIOR ORIFICE FITTING (Recond.)                  
4" 600# RFF Connections
AGA 2000 Spec.
Sch. 80
Pin type Flow conditioner

FR/PR-100 TR      
(1)     BARTON 202A 3 PEN FLOW RECORDER (Recond.)
0 to 100"  WC                    
0 to 1500 psi
0 to 150 F temperature element
24hr/7day battery operated programmable chart drive
c/w 5 valve 316 S.S. manifold 

BPCV-100        
(1)     FISHER ET CONTROL VALVE
2" 600# ANSI RF flanged connections
Equal % trim
667-40 actuator. Air to open / fail closed
6 to 30 psi supply
                                 
LC-100             
(1)     FISHER MODEL L2 LEVEL CONTROLLER 
2" MNPT connection
1 7/8" diameter x 12" long vertical PVC displacer
Snap acting control module
6 to 30 psi Output
                                                             
LCV-100          
(1)     FISHER MODEL D2 LEVEL CONTROL VALVE 
1" FNPT connections
Adjustable trim
6 to 30 psig supply
Air to open / fail closed

LG-100            
(1)      QUALITY LIQUID LEVEL GAUGE (or equal)
Reflex type
c/w gauge and isolation valves

PRV-800         
(1)      FISHER MODEL 627-R PRESSURE REDUCING VALVE
1" FNPT connections
5 to 20 psi range
3/8" orifice
Standard service construction

BMS-100         
(1)     PROFIRE 2100 SAFETY  COMBUSTION CONTROLLER
24 VDC supply

TC-100    HTSD-100        
(1)     PROFIRE TYPE "K" THERMOCOUPLE 
XP enclosure
3/4" x 11.5" 316 SS T.W.
    
TCV-100         
(1)      KIMRAY MODEL 1400-SMT DAB CONTROL VALVE
1" NPT connections
Air to open / fail closed
1/2" port

ESDV-100, HTSD-100, 101      
(1)       ASCO 1" NPT SOLENOID VALVE
1" NPT connections
24 VDC XP design

SOV-100         
(1)       ASCO 1/4" 2 WAY SOLENOID VALVE
24 VDC XP design
                                                                   
SOV-101         
(1)       ASCO 1/4" 3 WAY SOLENOID VALVE
24 VDC XP design

PSL/PSH-100 
(2)       UNITED ELECTRIC PRESSURE SWITCHES(or equal)
XP design
Range to suit

LC-500            
(1)      FISHER L2 LIQUID LEVEL CONTROLLER
2" MNPT connection, mounted in tapped flange                               
Throttle acting control module
6 to 30 psi Output
1 7/8" diameter x 12" long vertical PVC displacer
                           
LCV-500         
(1)      FISHER D BODY LEVEL CONTROL VALVE 
1" FNPT connections
6 to 30 psig supply
Air to open / fail closed
1/4" trim

LG-500           
(1)       QUALITY LIQUID LEVEL GAUGE (or equal)
Reflex type c/w gauge and isolation valves

 PRV-500        
(1)      FISHER MODEL 630-R BACK PRESSURE VALVE
1" FNPT connections
 50 to 95 psi range     

PRV-100         
(1)       FISHER MODEL 627 PRESSURE REDUCING VALVE (or equal) (Recond.)
1" FNPT connections
70 to 150 psig spring range
1/4 " orifice

PRV-200/1/2  801/802 
(5)      BELLOFRAM T-50 PRESSURE REDUCING VALVE
1/4 " FNPT connections
5 to 35 psig spring range

PSV-100          
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE                                    
1-1/2" MNPT x 2" FNPT connections, mounted in tapped flange
Set @ 1415 psi, mounted on contactor "G" orifice 

PSV-200          
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 150 psi, mounted on fuel gas scrubber
 "E" Orifice

PSV-400   
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 50 psi, mounted around filter"E" Orifice

PRV-500   
(1)      TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 50 psi, mounted on glycol flash tank"E" Orifice

PSV-700          
(1)      DALCO CONE RELIEF DEVICE
1 psi, mounted on reboiler

TI-100/700       
(2)      TREND TEMPERATURE INDICATORS
2-1/2" Dial, Range to suit
c/w 1/2" x 3/4" x 6" long CS thermowell

PI-100              
(1)       WESTERN GAUGE PRESSURE INDICATOR 
4" face, 1/2" bottom mount
0 to 1500 psi, mounted on vessel

PI-200             
(1)       WESTERN GAUGE PRESSURE INDICATOR 
2-1/2" face, 1/4" bottom mount
0 to 160 psi, mounted on FGS

PI-800/801      
(2)        WESTERN GAUGE PRESSURE INDICATORS                                        
1-1/2" face, 1/4" bottom mount
0 to 30 psi, mounted on burners

DPI-400          
(1)        WESTERN GAUGE DIFFERENTIAL PRESSURE INDICATOR
0 to 30 psi range
Mounted around particulate filter

6.0 FILTERS 
(2)   Shelco Model 806 Filter Canisters.
One (1) 25 micron Particulate, (1) Charcoal 
           
7.0   PUMPS
(2)    Rotortech Model GS1108-E10 TEXP (1800) AC-3 Electric Drive Glycol Pumps
10 HP, Explosion Proof, 230/460V/3Ph/60Hz

(1)    One Gallon Flo-Gage c/w 316 SS 3 Way Valve

8.0   SKID AND BUILDING SPECIFICATIONS 
1 SKID BASE  12'0" WIDE x 22'0" LONG
8" Beam Main Members 
8" Beam Cross Members 
3/16" Checker-plate decking under building area Lift lugs

1 SELF FRAMING METAL BUILDING 
      12'0" Wide x 22'0" Long x 8'6" High Eave, Shed Type
22 Gauge Aluminum exterior
24 Gauge Prepainted White Fluted Aluminum Liner
Two (2) 3'0" Wide x 7'0" High Insulated Steel Mandoor c/w panic hardware
One (1) 36" x 36" Double-glazed sliding window with screen
Two (2) 12" x 12" louvers c/w closures

9.0   FUEL GAS SYSTEM
Off-skid supply

10.0 TESTING SPECIFICATIONS
Hydrotesting
Pressure Vessel:
Will be hydrotested to 1.5 times the maximum allowable working pressure as per ASME Section VIII.

Pressure Piping:
Will be hydrotested to 1.5 times the maximum allowable working pressure as per ASME B31.3.

Radiography
Vessel:
RT-1

Piping:
100%

PWHT
Vesse:l                       
Yes

Piping:                       
Yes

Ultrasonic Thickness Testing
Vessels:
Yes

Mag. Particle Testing
Firetube:
Yes

11.0 MATERIAL SPECIFICATIONS
Welded Piping

Pipe:
A-106-B, Sch. 80
Flanges:
A-105-N
Weld Fittings:
A-234-WPB
Threadolets:
A-105-N
Bolting:
A-193-B7M, A-194-2HM
Gaskets:
304 Spiral Wound Flex

Threaded / Socket Welded Piping
Pipe:
 A-106-B, Sch. 80/160
Pipe Fittings:
A-105, 3000#
Tube Fittings:
Hylok, 316 SS
Tubing:
3/8" 316 SS 0.035" wall seamless

12.0 MANUAL VALVES
1" S.W., 2000 psi, MAS, Ball Valve
1" Y-Strainer, ASTM A105N, 
1" Check Valve, ASTM A105N, 
1" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
3/4" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT, 6000# CS, Century, Needle Valves
1/4" NPT, 6000# CS, Century, Needle Valves

13.0 PAINT AND COATING SPECIFICATIONS

External Preparation:
SSPC-SP#3 
External Finish:
One (1) Shop Coat Medium Grey Enamel

Show Less

1.0 VESSEL
1 30" O.D. x 29'0" S/S x 1415 psi MAWP GLYCOL CONTACTOR TOWER
Manufactured Presson Manufacturing
Re-trayed in 2018, Never used since
Constructed with AB Registration
0.0625" corrosion allowance
-20 / 150 F design temperature
2 phase integral separator
Ten (10) weld-in bubble cap trays
Two (2) 316 SS demister pads
Inlet Deflector and float hood
RT-1
Lift lugs


VESSEL CONNECTIONS
N1 - Inlet (1) 6" 600# RFWN
N2 - Gas Outlet (1) 6" 600# RFWN
N3 - Drain (1) 1" 6000# CPLG
C1 - LC (1) 2" 6000# CPLG
C2 - Liq. Out (1) 1" 6000# CPLG
C3a/b - H2O L.G. (2) %u00BE" 6000# CPLG
C4 - P.I. (1) ½" 6000# CPLG
C5 - T.I. (1) %u00BE" 6000# CPLG
C6 - PSV (1) 1 ½" 6000# CPLG
C7 - LSH (2) 1" 6000# CPLG
C8 - Glyc. Out (1) 1" 6000# CPLG
C9 - Glyc. In (1) 1" 6000# CPLG
C10a/b - Glyc. Coil (2) 1" 600# RFWN
C11a/h - Tray Drains (10) %u00BE" 6000# CPLG
C12 - Equalize (1) 1" 6000# CPLG
C13a/b - Inspect. (2) 2" 6000# CPLG


2.0 GLYCOL REGENERATOR
REBOILER
30" Diameter x 96" Long
1 ½" fiberglass insulation c/w aluminum cladding½" sparging gas preheat coil
SURGE TANK
24" Diameter x 78" Long
1" Lean / Rich Glycol coil
1" fuel gas preheat coil


FIRETUBES
10" Diameter firetubes c/w stack. Rated @ 625,000 Btu/hr (10,000 flux/rate)
Aluminum flame arrestor c/w Eclipse main burner & pilot.


STILL COLUMN
14" diameter x 96" high c/w 3" vent connection%u00BE" ceramic saddles
1" removable reflux coil
1 ½ " fiberglass insulation c/w aluminum cladding


STRIPPER COLUMN
10 %u00BE" O.D. x 60" Long%u00BE" ceramic saddles
1 ½ " fiberglass insulation c/w aluminum cladding
3.0 AIR TO GLYCOL EXCHANGER
(8) 1 %u00BC" O.D. x 48" long Fin tube
4.0 GAS TO GLYCOL EXCHANGER
(1) 6 5/8"" O.D. x 10 %u00BE" O.D. x 96" S/S long


5.0 INSTRUMENTATION (Dressed 2 Phase)
FE-100 (1) CANALTA SENIOR ORIFICE FITTING
6" 600# RF flanged connections
Schedule 80
AGA 2000 edition
One 1" TOL and One %u00BE" TOL on downstream


FR/PR-100 (1) OPTIONAL


BPCV-100 (1) SPOOL
4" 600# ANSI RF flanged


LC-100 (1) NORRISEAL MODEL 1001A LEVEL CONTROLLER
2" MNPT connection
1 7/8" diameter x 12" long vertical PVC displacer
Snap acting control module
6 to 30 psi Output


LCV-100 (1) FISHER MODEL D2 LEVEL CONTROL VALVE
1" FNPT connections
Adjustable trim
6 to 30 psig supply
Air to open / fail closed


LG-100 (1) QUALITY LIQUID LEVEL GAUGE (or equal)
Reflex type
c/w gauge and isolation valves


PRV-800 (1) FISHER MODEL 627-R PRESSURE REDUCING VALVE
1" FNPT connections
5 to 20 psi range
3/8" orifice
Standard service construction


BMS-800 (1) PROFIRE 2100 SAFETY COMBUSTION CONTROLLER
24 VDC supply


TE-800 (1) PROFIRE TYPE "K" THERMOCOUPLE


TW-800 XP enclosure%u00BE" x 11.5" 316 SS T.W.


TCV-800 (1) KIMRAY MODEL 1400-SMT DAB CONTROL VALVE
1" NPT connections
Air to open / fail closed½" port


ESDV-800 (1) ASCO 1" NPT SOLENOID VALVE
801 1" NPT connections
24 VDC XP design


SOV-800 (1) ASCO %u00BC" 2 WAY SOLENOID VALVE
24 VDC XP design


SOV-801 (1) ASCO %u00BC" 3 WAY SOLENOID VALVE
24 VDC XP design


PSL/PSH-800 (2) UNITED ELECTRIC PRESSURE SWITCHES(or equal)
XP design
Range to suit


PRV-100 (1) FISHER MODEL 627 PRESSURE REDUCING VALVE
(Recond.) 1" FNPT connections
90 to 150 psi
1/8" orifice


PRV-200/201 (4) BELLOFRAM T-50 PRESSURE REDUCING VALVE
801/802 %u00BC " FNPT connections
5 to 35 psig spring range


PSV-100 (1) TAYLOR 8200 PRESSURE RELIEF VALVE (or equal)
1 ½" NPT x 2" NPT connections
Set @ 1440 psi, mounted on contactor"G" orifice


PSV-200 (1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 150 psi, mounted on fuel gas scrubber"E" Orifice


PSV-400 (1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 50 psi, mounted around filter"E" Orifice


PSV-700 (1) DALCO CONE RELIEF DEVICE
1 psi, mounted on reboiler
TI-100/700 (2) TREND TEMPERATURE INDICATORS
2 ½" Dial, Range to suit
c/w ½" x %u00BE" x 6" long CS thermowell


TI-300 (1) WESTERN TEMPERATURE INDICATOR
3" dial range to suit%u00BE" NPT x 6" "U" length 304 SS thermowell


PI-100 (1) WESTERN GAUGE PRESSURE INDICATOR
4" face, ½" bottom mount
0 to 1500 psi, mounted on vessel


PI-200 (1) WESTERN GAUGE PRESSURE INDICATOR
2 ½" face, %u00BC" bottom mount
0 to 160 psi, mounted on FGS


PI-800/801 (2) WESTERN GAUGE PRESSURE INDICATORS
1 ½" face, %u00BC" bottom mount
0 to 30 psi, mounted on burners


DPI-400 (1) WESTERN GAUGE DIFFERENTIAL PRESSURE INDICATOR
0 to 30 psi range
Mounted around Glycol Particulate Filter


6.0 FILTERS
(1) Shelco Model 806 Particulate Filter Canister
25 micron element
(1) Shelco Model 806 Particulate Filter Cannster
Charcoal element


7.0 PUMPS
(2) Kimray 21015 Glycol Circulation Pumps


8.0 SKID AND BUILDING SPECIFICATIONS
1 SKID BASE 12 '0" WIDE x 33'0" LONG
10" Beam Main Members
10" Beam Cross Members
3/16" Checker-plate decking under building area
Lift lugs


1 SELF FRAMING METAL BUILDING ***EXISTING***
12'0" Wide x 28'0" Long x 11'6" High Eave, Shed Type
22 Gauge Prepainted exterior. White with blue trim
24 Gauge Fluted Aluminum liner
R-12 Fiberglass insulation
One (1) 3'0" Wide x 7'0" High Insulated Man door c/w panic hardware
One (1) 6'0" Wide x 7'0" High Insulated Man doors c/w panic hardware
One (1) 36" x 36" Double-glazed sliding window with screen
Two (2) 12" x 12" louvers c/w closures


9.0 FUEL GAS SYSTEM
(1) 6 5/8" O.D. x 24" High x 150 psig Fuel Gas Scrubber
Registered Design
c/w HLSD


10.0 TESTING SPECIFICATIONS
Hydrotesting
Pressure Vessel Will be hydrotested to 1.5 times the maximum
allowable working pressure as per ASME Section VIII.
Pressure Piping Will be hydrotested to 1.5 times the maximum allowable
working pressure as per ASME B31.3.


Radiography
Vessel RT-1
Piping 10%


PWHT
Vessel None
Piping None


Ultrasonic Thickness Testing
Vessels Yes
Mag. Particle Testing
Firetube Yes


11.0 MATERIAL SPECIFICATIONS
Welded Piping
Pipe A-106-B, Sch. 80
Flanges A-105-N
Weld Fittings A-234-WPB
Threadolets A-105-N


Bolting A-193-B7, A-194-2H
Gaskets 304 Spiral Wound Flex


Socket Welded Piping
Pipe A-106-B, Sch. 80/160/XXH
Pipe Fittings A-105, 3000#


Threaded
Pipe A-106-B, Sch. 80/160
Pipe Fittings A-105, 3000#
Tube Fittings DKLOK, 316 SS
Tubing 3/8" 316 SS seamless 0.035" wall½" 316 SS seamless 0.049" wall


12.0 MANUAL VALVES
1" S.W., 2000 psi, Fortune, Ball Valve
1" Y-Strainer, ASTM A105N,
1" Check Valve, ASTM A105N,
1" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
3/4" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT RP, 2000 Psi, MAS, Nace, Ball Valves
1/2" NPT, 6000# CS, Century, Needle Valves
1/4" NPT, 6000# CS, Century, Needle Valves
13.0 PAINT AND COATING SPECIFICATIONS
External Preparation SSPC-SP# 3
External Finish One (1) Shop Coat Medium Grey DTM Enamel


14.0 ADDITIONAL INFORMATION
All glycol piping shall be socket welded.
This package is offered complete with warranty on all components.
Remanufactured components shall be used where applicable.
Electrical hook-up is NOT included in this proposal

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1.0 VESSEL
1 36" OD. x 28'0" S/S x 1410 psi MAWP @ 150 C
 GLYCOL CONTACTOR TOWER
Re-trayed / Re- certified in 2021
Constructed with AB, BC Registration 
 -19/150 F design temperature
 0.125" corrosion allowance
 3 phase integral separator
 (2) 316 SS demister pads
 Inlet deflector and float hood
 Eight (8) weld-in bubble cap trays
 RT-1 / PWHT
 Lift lugs
 
VESSEL CONNECTIONS 
N1 - Inlet 
(1) 6" 600# RFWN
N2 - Gas Outlet 
(1) 6" 600# RFWN
N3 - Drain 
(1) 2" 600# RFWN
N4 - H2O LC 
(2) 2" 600# RFWN
N5 - H2O L.G. 
(2) 3/4" 600# RFWN 
N6 - H2O Out 
(1) 3" 600# RFWN
N7 - HC LC 
(2) 2" 600# RFWN
N8 - HC L.G. 
(2) 3/4" 600# RFWN 
N9 - HC Out 
(1) 3" 600# RFWN
N10 - P.I. 
(1) 1/2 600# RFWN
N11 - T.I. 
(1) 2" 600# RFWN
N12 - PSV 
(1) 2" 600# RFWN
N13 - HLSD 
(1) 2" 600# RFWN
N14 - Glyc.Out 
(1) 1-1/2 " 600# RFWN
N15 - Glyc.In 
(1) 1-1/2" 600# RFWN 
N16 - Glyc.Coil 
(2) 1" 600# RFWN 
N17 - Tray Drains 
(8) 1" 600# RFWN
N18 - Equalizer 
(1) 2" 600# RFWN
N19 - Xray Ports 
(1) 1-1/2" 600# RFWN


2.0 GLYCOL REGENERATOR
REBOILER
36" Diameter x 120" Long 
1-1/2" fiberglass insulation c/w aluminum cladding


SURGE TANK
36" Diameter x 96" Long
1" Lean / Rich Glycol coil
1" fuel gas preheat coil


FIRETUBES
12" Diameter firetubes c/w stack. Rated @ 500,000 Btu/hr (10,000 flux/rate)
Enardo Aluminum flame arrestor
c/w Eclipse main burner & pilot.


STILL COLUMN
12" diameter x 102" high c/w 2" vent connection. 
3/4" 316 SS Pahl rings
1-1/2 " fiberglass insulation c/w aluminum cladding
1 " reflux coil


STRIPPER COLUMN
Optional


3.0 AIR TO GLYCOL EXCHANGER
Four (4) 1-1/2" O.D. x 48" long Fin tube


4.0 GAS TO GLYCOL EXCHANGER
8-3/4" O.D. x 4 5/8" O.D. x 96" S/S long


5.0 INSTRUMENTATION (Dressed 2 Phase) (or equal to supplied)
NACE Process / Instrument Air supply


FE-100 
(1) CANALTA SENIOR ORIFICE FITTING (or equal)
(Recond.) 6" 600# RF flanged outer ends
 AGA 2000 Spec.
 Sch. 80
 One (1) 1" and 3/4" TOL on downstream


FR/PR/TR -100
(0) NONE - Optional


BPCV-100 
(1) 4" 600# RFF SPOOL
 
LC-100 
(1) FISHER MODEL L2 LEVEL CONTROLLER
 2" MNPT connection, mounted in tapped flange
 1 7/8" diameter x 12" long vertical PVC displacer
 Snap acting control module
 6 to 30 psi Output
 
LCV-100 
(1) FISHER MODEL D-BODY LEVEL CONTROL VALVE
 1" 600# RFF connections
 1/2" trim
 6 to 30 psig supply
 Air to open / fail closed


LG-100
(1) LIQUID LEVEL GAUGE (or equal)
 Reflex type
 c/w gauge and isolation valves


BMS-100
(1) COMBUSTEX SAFETY COMBUSTION CONTROLLER
 24 VDC supply
 
TC-100
(1) T-12 TEMPERATURE CONTROLLERS
 Direct acting
 c/w 316 SS thermowells


HTSD-100
(1) TYPE "K" THERMOCOUPLE 
 XP enclosure
 3/4" x 11.5" 316 SS T.W.


TCV-800
(1) MODEL 1400-SMT DAB CONTROL VALVE
 1" NPT connections
 Air to open / fail closed
 1/2" port


ESDV-800 
(2) ASCO 1" NPT SOLENOID VALVE
 801 1" NPT connections
 24 VDC XP design


SOV-800 
(1) ASCO 1/4" 2 WAY SOLENOID VALVE
 24 VDC XP design
 
SOV-801 
(1) ASCO 1/4" 3 WAY SOLENOID VALVE
 24 VDC XP design


PSL/PSH-800 
(2) ELECTRIC PRESSURE SWITCHES(or equal)
 XP design
 Range to suit
 
PRV-100 
(1) FISHER MODEL 630 PRESSURE REDUCING VALVE
(Recond.) 1" FNPT connections
 90 to 150 psi 
 1/8" orifice
 
PRV-800 
(1) FISHER MODEL 627 PRESSURE REDUCING VALVE
 1" FNPT connections
 5 to 20 psig spring range
 1/4 " orifice


PRV-200/201 
(4) FISHER 67CFR PRESSURE REDUCING VALVE
 801802 1/4 " FNPT connections
 5 to 35 psig spring range


PSV-100 
(1) PRESSURE RELIEF VALVE 
 1-1/2" 600# RFF x 2" 600# RFF connections
 Set @ 1450 psi, mounted on contactor
 "G" orifice


PSV-400 
(1) PRESSURE RELIEF VALVE
 1" MNPT x 1" FNPT connections
 Set @ 50 psi, mounted around filter
 "E" Orifice


PSV-700 
(1) DALCO CONE RELIEF DEVICE
 1 psi, mounted on reboiler


TI-100/700 
(2) TREND TEMPERATURE INDICATORS
 2-1/2" Dial, Range to suit
 c/w 1/2" x 3/4" x 6" long 316 SS thermowell


PI-100 
(1) GAUGE PRESSURE INDICATOR
 4" face, 1/2" bottom mount
 0 to 1500 psi, mounted on vessel


PI-200 
(1) GAUGE PRESSURE INDICATOR
 2-1/2" face, %u00BC" bottom mount
 0 to 160 psi, mounted on Fuel Gas


PI-800/801 (2) GAUGE PRESSURE INDICATORS 
 1-1/2" face, 1/4" bottom mount
 0 to 30 psi, mounted on burners


DPI-500 
(1) GAUGE DIFFERENTIAL PRESSURE 
 INDICATOR
 0 to 30 psi range
 Mounted around filter


6.0 FILTERS 
(2) Shelco Model 806 Filter Canister. 
 One (1) 25 Micron, 
 One (1) Charcoal Cartridge
 
7.0 PUMPS
TBD


8.0 SKID AND BUILDING SPECIFICATIONS 
1 SKID BASE 10'0" WIDE x 23'0" LONG
12" Beam Main Members 
12" Beam Cross Members 
3/16" Checker-plate decking under building area
Lift lugs


1 METAL BUILDING (Existing)
10'0" Wide x 23'0" Long x 11'6" High Eave, Gable Type
Blue Painted Exterior
 w/ White trim, White Interior
Two (2) 3'0" Wide x 7'0" High Insulated Steel Mandoor 
 c/w panic hardware
Two (2) 36" x 36" Double-glazed sliding window 
 with screen
Two (2) 12" x 12" louvers 
 c/w closures


9.0 FUEL GAS SYSTEM
Off-skid supply


10.0 TESTING SPECIFICATIONS
Hydrotesting
Pressure Vessel Will be hydrotested to 1.5 times the maximum allowable 
 working pressure as per ASME Section VIII.
Pressure Piping Will be hydrotested to 1.5 times the maximum allowable
 working pressure as per ASME B31.3.


Radiography
Vessel RT-1
Piping 100%


PWHT
Vessel Yes


Piping Hardness testing


Ultrasonic Thickness Testing
Vessel Yes


Mag. Particle Testing
Firetube Yes


11.0 MATERIAL SPECIFICATIONS
Welded Piping
Pipe 
A-106-B, Sch. 80


Flanges 
A-105-N


Weld Fittings 
A-234-WPB


Threadolets 
A-105-N


Bolting 
A-193-B7M, A-194-2HM


Gaskets 
316 SS Spiral Wound Flex


Threaded / Socket Welded Piping
Pipe 
A-106-B, Sch. 80 / 160
Pipe Fittings 
A-105, 3000#
Tube Fittings 
DK Lok, 316 SS
Tubing 
3/8" 316 SS 0.035 welded


12.0 MANUAL VALVES
1" S.W., 2000 psi, Truline, Ball Valve
1" Y-Strainer, ASTM A105N, 
1" Check Valve, ASTM A105N, 
1" NPT RP, 2000 Psi, MAS, NACE, Ball Valves
3/4" NPT RP, 2000 Psi, MAS, NACE, Ball Valves
1/2" NPT RP, 2000 Psi, MAS, NACE, Ball Valves
1/2" NPT, 6000# 316 SS, Century, Needle Valves
1/4" NPT, 6000# 316 SS, Century, Needle Valves


13.0 PAINT AND COATING SPECIFICATIONS
External Preparation 
SSPC-SP#3
External Finish 
 One (1) Shop Coat Industrial Primer
 One (1) Shop Coat Medium Grey Enamel


13.0 OPTIONS:


1.0  Reconditioned Sour Service
 36" O.D. x 28'0" S/S
 8 Tray 1410 psi @ 150 F
 Dehydration Package
Included in base price


2.0
Upgrade Reboiler to 625,000 BTU/hr 


3.0
Add 2 Trays to Tower to make 10 Tray Tower


4.0
Supply Flash Tank c/w piping and controls
 
5.0
Supply 24x24 120VAC Catadyne Heater 


6.0
Two Rotortech GS-1106E 
 Electric Glycol Pumps.
 4 gpm @ 900psi
 10 hp
 Toshiba 
 480volt
 3 phase, @57 hz 
 w/ flow gauge
 Magnetic filter
 1" SS braid Flex hoses


7.0 
Two VFD controller
16Amp
460v/60hZ
3ph
NEMA 1 (Capacity with VFD 2.06 gpm to MAX 7.8 gpm)

8.0 1 
Supply and install DPI on Charcoal Filter 


9.0 1 
Install Block and bypass piping to contactor coil
 w/ flo gauge
 Magnetic filter
 Flex hoses
 Toshiba VFD 
 480v 3 phase, 60Hz 


10.0
Tie PSV's to Flare header 


11.0 
Tie LG and Fuel gas scrubber drain  to common drain header


12.0
Install Instrument Air header 


13.0
Supply and install 120 VAC Exhaust fan 

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RECONDITIONED"Standard Service"
36" I.D. x 32'0" S/S
10 Tray 1415 psi
Dehydration Package

1.0 VESSEL V-4000
36" I.D. x 32'0" S/S x 1415 psi MAWP GLYCOL CONTACTOR TOWER.
Manufactured by Alco Gas and Oil Production Equipment in 2005
Constructed with AB Registration
0.0625" corrosion allowance
-20 / 150 F design temperature
3 phase integral separator
Ten (10) weld-in bubble cap trays
Two (2) 316 SS demister pads
Inlet Deflector and float hood
Glycol coil
RT-1

VESSEL CONNECTIONS

N1 - Inlet (1) 6" 600# RFWN
N2 - Gas Outlet (1) 6" 600# RFWN
N3 - PSV (1) 2" 600# RFWN
C1 - Glyc. In (1) 1 ½" 3M TOL
C2 - Glyc. Out (1) 1 ½" 3M TOL
C3 - H2O LC (1) 2" 3M TOL
C4a/b - H2O L.G. (2) %u00BE" 3M TOL
C5 - H2O Out (1) 1" 3M TOL
C6 - HC LC (1) 2" 3M TOL
C7a/b - HC L.G. (2) %u00BE" 3M TOL
C8 - HC Out (1) 1" 3M TOL
C9 - P.I. (1) ½" 6M TOL
C10 - T.I. (1) %u00BE" 3M TOL
C11a/h - Tray Drains (10) 2" 3M TOL
C12- Chimney Drain (1) 1" 3M TOL
C13a/b - Glyc. Coil (2) 2" 3M CPLG
C14 - LSHH (1) 2" 3M TOL


(1) 4.5" O.D. x 21" S/S 1415 psi GLYCOL LEVEL CAGE V-4010
Manufactured by Alco Gas and Oil in 2005

2.0 GLYCOL REGENERATOR

REBOILER H-4000
42" Diameter x 120" Long
1 ½" fiberglass insulation c/w aluminum cladding

SURGE TANK T-4000
36" Diameter x 96" Long
Lean / Rich Glycol coil
Fuel gas preheat coil

FIRETUBES
16" Diameter firetubes c/w stack. Rated @ 600,000 Btu/hr (10,000 flux/rate)
Aluminum flame arrestor c/w Eclipse main burner & pilot.

STILL COLUMN
16" diameter x 144" high c/w 2" NPT vent connection.
1 ½" fiberglass insulation c/w aluminum cladding
1" Reflux Coil

STRIPPER COLUMN
10" diameter x 5'0" High

3.0 GAS TO GLYCOL EXCHANGER E-4000

(1) 10.75" OD x 8'0" S/S 1415 psi @ 150 F
Manufactured by Alco Gas and Oil Production Equipment in 2005
Constructed with AB Registration
0.0625" corrosion allowance
-20 / 150 F design temperature

4.0 AIR TO GLYCOL EXCHANGER

(1) (4 Passes) 1 %u00BC" O.D. x 5'-0" long Fin tubes

5.0 INSTRUMENTATION (Dressed 2 Phase)

FE-4000 (1) CANALTA SENIOR ORIFICE FITTING (or equal)
6" 600# RFF connections
AGA 2000. 3 piece meter tube

BPCV-4000 (1) FISHER ET PRESSURE CONTROL VALVE (or equal)
4" 600# RFF connections
Air to open / fail closed

BPC-4000 (1) FISHER 4150 PRESSURE CONTROLLER
6 to 30 psi output
0 to 1500 psi bourdon tube
Reverse acting control module

LC-4000 (1) FISHER L2 LEVEL CONTROLLER
2" MNPT connection
1 7/8" diameter x 12" long vertical PVC displacer
Snap acting control module
6 to 30 psi Output

LCV-4000 (1) FISHER D2 LEVEL CONTROL VALVE
1" FNPT connections
%u00BC" port
6 to 30 psi supply
Air to open / fail closed

LG-4000 (1) WIKA LIQUID LEVEL GAUGE (or equal)
Reflex type
c/w gauge and isolation valves

PI-4000 (1) WESTERN GAUGE PRESSURE INDICATOR
4" face, ½" bottom mount
0 to 1500 psi, mounted on vessel

TI-4000 (1) GAUGE-TECH TEMPERATURE INDICATOR
TW-4000 2 ½" Dial, Range to suit
c/w ½" x %u00BE" x 6" long SS thermowell

LC-4010 (1) FISHER MODEL L2 LEVEL CONTROLLER
2" MNPT connection
1 7/8" diameter x 12" long vertical PVC displacer
Throttle acting control module
6 to 30 psi Output

LCV-4010 (1) FISHER D-BODY LEVEL CONTROL VALVE (or equal)
1" FNPT connections
%u00BC" port
6 to 30 psi supply
Air to open / fail closed

LG-4010 (1) WIKA LIQUID LEVEL GAUGE (or equal)
Reflex type
c/w gauge and isolation valves

BMS-4000 (1) PROFIRE 2100 SAFETY COMBUSTION CONTROLLER
24 VDC supply

PRV-4021 (1) FISHER MODEL 627-R PRESSURE REDUCING VALVE
1" FNPT connections
5 to 20 psi range
1/2" orifice
Standard service construction

TE-4000 (1) PROFIRE TYPE "K" THERMOCOUPLE
TW-4000 XP enclosure
%u00BE" x 11.5" 316 SS T.W.

TCV-4020 (1) KIMRAY MODEL 1400-SMT DAB CONTROL VALVE
1" NPT connections
Air to open / fail closed
½" port

ESD-4020 (2) ASCO 1" NPT SOLENOID VALVE
ESD-4021 1" NPT connections
24 VDC XP design

SDV-4023 (1) ASCO %u00BC" 2 WAY SOLENOID VALVE
24 VDC XP design

SPV-4020 (1) SMC AS400 CONTROL VALVE
Restrictor Speed Valve, 1/4" FNPT

PRV-4022 (1) CVS 67CFR PRESSURE REDUCING VALVE (or equal)
%u00BC " FNPT connections
5 to 35 psig spring range

PSLL-4022 (2) UNITED ELECTRIC PRESSURE SWITCHES (or equal)
PSH-4022 XP design, range to suit

PI-4021/4022 (2) WESTERN GAUGE PRESSURE INDICATORS
2 ½" face, %u00BC" bottom mount
0 to 30 psi, mounted on burners

PI-4023/4024 (3) WESTERN GAUGE PRESSURE INDICATORS
4025 2 ½" face, %u00BC" bottom mount
0 to 15 psi, mounted on burners

LSLL-4001 (1) SOR 1510 ELECTRIC LEVEL SWITCH (or equal)
XP design
2" MNPT connection c/w manual test button

LG-4001/2 (2) REDLINE TUBULAR GLASS
c/w Gauge Valves

PSE-4001 (1) DALCO CONE RELIEF
3-5 psi range

PRV-4020 (1) FISHER 627 PRESSURE REDUCING VALVE
1" FNPT connections
2000 psi body
1/8" orifice
70 to 150 psi range

PRV-4030 (3) CVS 67CFR PRESSURE REDUCING VALVE
to 4032 %u00BC " FNPT connections
0 to 35 psig spring range

PSV-4000 (1) FARRIS PRESSURE RELIEF VALVE (or equal)
2" 600 RF x 3" 150 RF connections
Set @ 1415 psi, mounted on contactor
"H" orifice

PSV-4010a/b (2) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 1415 psi, mounted around pumps
"E" Orifice

PSV-4020 (1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 150 psi, mounted on FG piping
"E" Orifice

PSV-4040 (1) TAYLOR 8200 PRESSURE RELIEF VALVE
1" MNPT x 1" FNPT connections
Set @ 100 psi, mounted around filters
"E" Orifice

PI-4020 (1) WESTERN GAUGE PRESSURE INDICATOR
2 ½" face, %u00BC" bottom mount
0 to 160 psi, mounted on FGS

DPI-4000 (1) WESTERN GAUGE DIFFERENTIAL PRESSURE INDICATOR (or equal)
0 to 30 psi range
Mounted around Glycol Filter

5.0 FILTERS

Alco 6.625" OD x 48" Particulate Filter housing
MAWP: 150 psi @ -20/250 F

Alco 12.75" OD x 60" Charcoal Filter housing
MAWP: 150 psi @ -20/200 F

6.0 PUMPS

(2) Rotortech GS-2208 E15 Glycol Pumps
15HP, 480V, 3PH motors
Capacity @ 60 Hz: 9.6 USGPM

(1) Rotortech Rate Gauge RG-4010

7.0 SKID AND BUILDING SPECIFICATIONS

SKID BASE 11'0" WIDE x 29'0" LONG (existing)
8" Beam Main Members
8" Beam Cross Members
3/16" Checker-plate decking under building area
Lift lugs

(1) SELF FRAMING SHED STYLE METAL BUILDING (existing)
11'0" Wide x 29'0" Long x 12'0" High Eave / 11'0" Low Eave
Galvalume Exterior
Fluted Aluminum liner
Two (2) 3'0" Wide x 7'0" High Insulated Mandoor c/w panic hardware
One (1) 36" x 36" Double-glazed sliding window with screen
Two (2) 12" x 12" louvers c/w closures

(1) CISCAN 24x24 CATALYTIC TYPE HEATER
c/w regulator, safety shutoff, thermostat, vent hood
12 VDC, Natural Gas orifice

8.0 FUEL GAS SYSTEM

(1) 10.75" OD x 30" High 150 psi Fuel Gas Scrubber
c/w integral HLSD

ADDITIONAL INFORMATION
Package offered c/w 1 year warranty.
Glycol Contactor will be inspected and repaired as required.

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NPS 8 x 48" OAL - 285 PSIG -20/650%u00B0F - Sweet Service
• 0.125" Corrosion Allowance 
• Top Head: Hammer Union Closure
• Bottom Head: Flat Plate c/w Mounting Holes
• 1" NPT Inlet Connection 
• 1" NPT Outlet Connection
• 1" NPT Drain Connection
• 1/2" NPT Vent Connection
• 20 lbs Prebed, 45lbs "SP/GasDry Peak" Desiccant 
• Registered as a Category "H" Pressure Fitting: CRN in AB, BC, SK, MB, ON


Option:
Desiccant:
1.
SP/GasDry Peak (45lb Pails)
2.
10BF/GasDry Max (25lb Pails)

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Desiccant Dryer
These systems are designed to be used by themselves or can be piped in series, depending on dew point depression required.
Note these are a few inches taller than the standard 48" OAL that comes with 2" Inlet and Outlet.

NPS 8 x 53" OAL - 285 psig @ -20/650 deg F
•     0.125" CA 
•     Top Head: Hammer Union Closure
•     Bottom Head: Flat Plate c/w Mounting Holes
•     2" NPT Inlet Connection
•     2" NPT Outlet Connection
•     1" NPT Drain Connection
•     1/2" NPT Vent Connection

Comes with first charge kit containing:
- 20 pounds of Pre-Bed
- 45 pounds of SP Desiccant

** 2" Manifold, Drain Valve, Vent Valve NOT included.

Registered as a Category "H" Pressure Fitting with CRN in AB, BC, SK, MB & ON.
Materials: SA106-B, SA516-70, SA516-70N, SA105N 
NOTE:Delivery: ~28 weeks a.r.o. due to 2" connections

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SP-DESICCANT-RECHARGE-45lb PALE

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SP-DESICCANT-RECHARGE-45lb PALE

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