FKOD-30 x 5-H-SWEET-5BBL-14.9-R (FKOD-3075)
5 Bbl Flare Knockout Drum. c.w. 3" In and outlets, Remanufactured
Home / Flare Knockout Drums
Flare Knockout Drums
Flare knockout drums, or FKO's for knocking out any liquids upstream of a flarestack, are stocked in sizes ranging from five through 100 barrels. Pressures ranges include atmospheric and ASME code, ABSA -certified vessels. OilPro draws stock from a variety of sources in order to offer the best value available at any time. Scroll below for what's available.
When you absolutely want the best options, think about OilPro's new stock 50# MOP, CRN'd, low temp, sour-ready offerings in 25, 50, 75 and 100 Bbl sizes compliant to most in-house spec.
These are inexpensive and can be packaged for sweet service to be a viable alternative to secondary contained atmospheric options.while maintaining easy accessibility and design flexibility.
Features:
General
- BC, AB, SK, MB CRN
- Bi-directional
- Over-sized In & Outlet
- Multiple packaging options
- Designed so it can sit on saddles, eliminating skid and house if desired for huge cost savings.
- All-flanged design
- Can easily accommodate less expensive threaded, blind-flanged instruments to save money.
- Controls can be in lean-to save money and civil engineering and piling costs.
- Vessel-mounted lift lugs for easy handling of entire package
- Purge gas connection on vessel
- Anode connection is standard
- as FKOD's frequently see stagnant fluids anode use is strongly recommended.
- Saddles tall enough for under-vessel pump mounting
Design Considerations:
- Removable internals
- Deflector can be switched
- no obstructions if required
- Easy to coat
- Standard design is sour & low temperature:
- Post Weld Heat Treated
- 1/8” corrosion allowance
- T-1
- Impact tested
- 50 psig @ -50F to +100F
- Budget Packaging:
- Flanges can be blind-tapped
- Controls can be stab-in
- Optional Package components:
- Flanged instruments and controls
- Cage connections for
- Pump controls
- High Level Shut-downs
- Gauge glass
- Shut-downs
- Top mount LIT connection available
- Internally flanged
- Stilling well can be Carbon Steel, Stainless Steel, Fiberglass Reinforced Plastic, ABS, PVC.
Nozzles
- Over-sized In & Outlet
- 20” manway is stock
- 24” option available as custom
- Large drain
- Includes vortex breaker
- Vessel connections available on each unit:
- High Level Shutdown
- Low Level Shutdown
- Level Transmitter
- Pump start
- Pump stop
- Two Level Gauge connections
- Gas Blanket connection
- Anode connection
- Cage connections duplicate any of above
FKOD-36 x 82-H-SWEET-10BBL-14.9
10 Bbl Flare Knockout Drum
36" dia. x 82" seam to seam
* 4" or 6" 150 ANSI Inlet
* 4" or 6" 150 ANSI Outlet
* Sight Glass
* 2"NPT Pump out connection c.w. 2" Full Port Ball Valvebr>* High Level Switch
*** Note1: no DWGS available for these units ***
Note2: The HLSD can be electric or pneumatic, per client preference
(Either a Bruin or equivalent microswitch on gauge board is used, or 2" NPT connection on the side of the vessel is fitted with an SOR model 1540 Level Switch, depending on unit drawn from stock or client preference) […]
There are currently no details for this product.
FKOD-36x8-H-SWEET-10BBL-14.9
Flare Knockout:
• Size:
36" OD x 8' S/S (Non-Registered)
• Service: Sweet
• MAWP:
14.9 PSIG
• Design Temperature:
100 deg F
• MDMT: deg F @ 14.9 PSIG
• Corrosion Allowance:
0.0"
• Heads & Shell:
3/8" SA-516-70N
Nozzles
• Manway (M1):
20" SA-36/44W
• Inlet & Outlet (N1/N2):
3"-150 SA-350-LF2
• Relief Vent (N3):
3"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauges (C1/C2):
1/2" NPT 3000 CL SA-105N
• Level Switch (C3):
2" NPT 3000 CL SA-105N
• Spares (C4):
2" NPT 3000 CL SA-105N
• Tank Saddles:
(2) 2'-4" x 1'-1 3/8"
Instrumentation & Electrical:
• 1 - Redline Level Gauge c/w Gaugecocks
• 1 - 2" NPT 2000 CL Reg Port Ball Valve
• 2 - 1/2" NPT 2000 CL Reg Port Ball Valves
• 1 - 3/8" NPT 2000 CL Reg Port Ball Valve
Tubing:
• 3/8" 316 SS Welded 0.035" Wall
• 1/2" 316 SS Welded 0.049" Wall
• Tubing Fittings:
Swagelok Stainless Steel
• All Instruments Vented to Atmosphere Outside Building
• All Other Electrical Done by Others
Package Process Connections:
• Package Inlet:
3"-150CL RF
• Package Outlet:
3"-150CL RF
• Relief Vent:
3"-150CL RF
• Truck Out:
2" 2000CL NPT
Skid:
• Size:
5'-0" W x 11'-2" L
• Main Rails:
C6 x 8.2# 44W
• Cross Members:
C6 x 8.2# 44W
• Floor:
5'-0" W x 10'-6" L x 3/16" Thick Checker Plate
• Containment:
4'-7 3/4" W x 10'-1 3/4" L x 1'-0" H
• Lift Points:
(4) 1-1/4" Diameter
Building Enclosure:
• Type:
Thermal Panel
• Roof Style:
Shed Style
• Size:
5'-0" W x 10'-6" L x 5'-0" high eave x 4'-6" low eave
• Colour:
Grey Exterior/White Interior
• Panel Description:
1-1/2" Thick, 28-Gauge Polyurethane Foam Panels (R12)
• Door(s):
1 - 4'-0" W x 3'-0" High Access Door
• Ventilation:
1 - 12" x 12" Vent with Manual Slider
• Heater:
(1) 12" x 24" NG 12V Catalytic Heater
Paint:
• Surface Prep:
SSPC-SP3 - Power Tool Cleaning
• Primer:
(1) Coat Cloverdale Rustex Primer
• Paint:
(1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
FLARE KNOCKOUT PACKAGE SPECIFICATIONS & TESTING
Piping Information and Notes:
• Welded Pipe:
SA-106 Gr. B
• Flanges:
150CL RFSO SA-105-N
• Welded Fittings:
SA-234 Gr WPB
• Threaded Pipe:
SA-106 Gr B - 2" & under to be SCH 80
• Threaded Fittings:
2000CL SA-105-N
Quality Control/Testing:
• Tank Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Piping Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Tank NDT:
Not Applicable
• Piping NDT:
Not Applicable
• PWHT:
Not Applicable
• Quality Control Package:
(1) Disc sent via mail upon completion of package
FLARE KNOCKOUT PACKAGE OPTIONS
Option #1 Internal Coating:
ADD $3,250.00
• Surface Prep:
SSPC-SP10 - Near White Blast
• Coating:
(1) Coat Enviroline 2405
• Delivery Impact:
Add 1 week […]
Flare Knockout:
• Size:
36" OD x 8' S/S (Non-Registered)
• Service: Sweet
• MAWP:
14.9 PSIG
• Design Temperature:
100 deg F
• MDMT:
-20 deg F @ 14.9 PSIG
• Corrosion Allowance:
0.0"
• Heads & Shell:
3/8" SA-516-70N
Nozzles
• Manway (M1):
20" SA-36/44W
• Inlet & Outlet (N1/N2):
3"-150 SA-350-LF2
• Relief Vent (N3):
3"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauges (C1/C2):
1/2" NPT 3000 CL SA-105N
• Level Switch (C3):
2" NPT 3000 CL SA-105N
• Spares (C4):
2" NPT 3000 CL SA-105N
• Tank Saddles:
(2) 2'-4" x 1'-1 3/8"
Instrumentation & Electrical:
• 1 - Redline Level Gauge c/w Gaugecocks
• 1 - 2" NPT 2000 CL Reg Port Ball Valve
• 2 - 1/2" NPT 2000 CL Reg Port Ball Valves
• 1 - 3/8" NPT 2000 CL Reg Port Ball Valve
Tubing:
o 3/8" 316 SS Welded 0.035" Wall
o 1/2" 316 SS Welded 0.049" Wall
• Tubing Fittings:
Swagelok Stainless Steel
• All Instruments Vented to Atmosphere Outside Building
• All Other Electrical Done by Others
Package Process Connections:
• Package Inlet:
3"-150CL RF
• Package Outlet:
3"-150CL RF
• Relief Vent:
3"-150CL RF
• Truck Out:
2" 2000CL NPT
Skid:
• Size:
5'-0" W x 11'-2" L
• Main Rails:
C6 x 8.2# 44W
• Cross Members:
C6 x 8.2# 44W
• Floor:
5'-0" W x 10'-6" L x 3/16" Thick Checker Plate
• Containment:
4'-7 3/4" W x 10'-1 3/4" L x 1'-0" H
• Lift Points:
(4) 1-1/4" Diameter
Building Enclosure:
• Type:
Thermal Panel
• Roof Style:
Shed Style
• Size:
5'-0" W x 10'-6" L x 5'-0" high eave x 4'-6" low eave
• Colour:
Grey Exterior/White Interior
• Panel Description:
1-1/2" Thick, 28-Gauge Polyurethane Foam Panels (R12)
• Door(s):
1 - 4'-0" W x 3'-0" High Access Door
• Ventilation:
1 - 12" x 12" Vent with Manual Slider
• Heater:
(1) 12" x 24" NG 12V Catalytic Heater
Paint:
• Surface Prep:
SSPC-SP3 - Power Tool Cleaning
• Primer:
(1) Coat Cloverdale Rustex Primer
• Paint:
(1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
FLARE KNOCKOUT PACKAGE SPECIFICATIONS & TESTING
Piping Information and Notes:
• Welded Pipe:
SA-106 Gr. B
• Flanges:
150CL RFSO SA-105-N
• Welded Fittings:
SA-234 Gr WPB
• Threaded Pipe:
SA-106 Gr B - 2" & under to be SCH 80
• Threaded Fittings:
2000CL SA-105-N
Quality Control/Testing:
• Tank Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Piping Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Tank NDT:
Not Applicable
• Piping NDT:
Not Applicable
• PWHT:
Not Applicable
• Quality Control Package:
(1) Disc sent via mail upon completion of package
FLARE KNOCKOUT PACKAGE OPTIONS
Option #1 Internal Coating:
ADD $3,250.00
• Surface Prep:
SSPC-SP10 - Near White Blast
• Coating:
(1) Coat Enviroline 2405
• Delivery Impact:
Add 1 week
• Size:
36" OD x 8' S/S (Non-Registered)
• Service: Sweet
• MAWP:
14.9 PSIG
• Design Temperature:
100 deg F
• MDMT:
-20 deg F @ 14.9 PSIG
• Corrosion Allowance:
0.0"
• Heads & Shell:
3/8" SA-516-70N
Nozzles
• Manway (M1):
20" SA-36/44W
• Inlet & Outlet (N1/N2):
3"-150 SA-350-LF2
• Relief Vent (N3):
3"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauges (C1/C2):
1/2" NPT 3000 CL SA-105N
• Level Switch (C3):
2" NPT 3000 CL SA-105N
• Spares (C4):
2" NPT 3000 CL SA-105N
• Tank Saddles:
(2) 2'-4" x 1'-1 3/8"
Instrumentation & Electrical:
• 1 - Redline Level Gauge c/w Gaugecocks
• 1 - 2" NPT 2000 CL Reg Port Ball Valve
• 2 - 1/2" NPT 2000 CL Reg Port Ball Valves
• 1 - 3/8" NPT 2000 CL Reg Port Ball Valve
Tubing:
o 3/8" 316 SS Welded 0.035" Wall
o 1/2" 316 SS Welded 0.049" Wall
• Tubing Fittings:
Swagelok Stainless Steel
• All Instruments Vented to Atmosphere Outside Building
• All Other Electrical Done by Others
Package Process Connections:
• Package Inlet:
3"-150CL RF
• Package Outlet:
3"-150CL RF
• Relief Vent:
3"-150CL RF
• Truck Out:
2" 2000CL NPT
Skid:
• Size:
5'-0" W x 11'-2" L
• Main Rails:
C6 x 8.2# 44W
• Cross Members:
C6 x 8.2# 44W
• Floor:
5'-0" W x 10'-6" L x 3/16" Thick Checker Plate
• Containment:
4'-7 3/4" W x 10'-1 3/4" L x 1'-0" H
• Lift Points:
(4) 1-1/4" Diameter
Building Enclosure:
• Type:
Thermal Panel
• Roof Style:
Shed Style
• Size:
5'-0" W x 10'-6" L x 5'-0" high eave x 4'-6" low eave
• Colour:
Grey Exterior/White Interior
• Panel Description:
1-1/2" Thick, 28-Gauge Polyurethane Foam Panels (R12)
• Door(s):
1 - 4'-0" W x 3'-0" High Access Door
• Ventilation:
1 - 12" x 12" Vent with Manual Slider
• Heater:
(1) 12" x 24" NG 12V Catalytic Heater
Paint:
• Surface Prep:
SSPC-SP3 - Power Tool Cleaning
• Primer:
(1) Coat Cloverdale Rustex Primer
• Paint:
(1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
FLARE KNOCKOUT PACKAGE SPECIFICATIONS & TESTING
Piping Information and Notes:
• Welded Pipe:
SA-106 Gr. B
• Flanges:
150CL RFSO SA-105-N
• Welded Fittings:
SA-234 Gr WPB
• Threaded Pipe:
SA-106 Gr B - 2" & under to be SCH 80
• Threaded Fittings:
2000CL SA-105-N
Quality Control/Testing:
• Tank Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Piping Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Tank NDT:
Not Applicable
• Piping NDT:
Not Applicable
• PWHT:
Not Applicable
• Quality Control Package:
(1) Disc sent via mail upon completion of package
FLARE KNOCKOUT PACKAGE OPTIONS
Option #1 Internal Coating:
ADD $3,250.00
• Surface Prep:
SSPC-SP10 - Near White Blast
• Coating:
(1) Coat Enviroline 2405
• Delivery Impact:
Add 1 week
FKOD-36x84-H-SWEET-10BBL-50# EXPORT PKG (FKOD-3060)
Flare Knockout Drum, 3' x 7', Sweet Service, 10 Bbl capacity, Packaged, 50 psi Design Pressure, AB Reg'd.
1.0 VESSEL
V-100 1 36” OD X 7’ S/S x 50 psi MAWP HORIZONTAL SEPARATOR
Constructed with Alberta registration
1/8” corrosion allowance
100°F design temperature
Inlet diverter
Radiography: RT-2
M.D.M.T.-20?F @ 50 psig
VESSEL CONNECTIONS:
N1 Gas Inlet 1 - 8” NPS CL150 RFWN
N2 Gas Outlet 1 - 8” NPS CL150 RFWN
N3 PSV 1 - 2” NPS CL3000
N4 Truck Out 1 - 2” NPS CL3000
N5a/b External Bridle, LG, LIT 2 - 2” NPS CL3000
N6 PI 1 - 1/2” NPS CL3000
N7 TI 1 - 3/4” NPS CL3000
N8 Spare 1 - 2” NPS CL3000
2.0 INSTRUMENTATION
1 MURPHY MLS?020 ELECTRIC LEVEL SWITCH
Float operated
304SS Body
2" NPT Connection
304 SST Float @ 0.5 SG and heavier.
Rated for 2000 Psi
SPDT Snap Acting Switch
Class I Div I Locations
Meets NACE MR0175
1 ROSEMOUNT 5301 GUIDED WAVE RADAR LEVEL TRANSMITTER
Model# 5301HA1S1B4AE00600CAE6M1
H: Signal Output: 4-20 mA with HART communication
A: Polyurethane-covered Aluminum
1: Conduit / Cable Threads: 1/2" NPT
S: - 15 psig (-1bar) to 580 psig (40 bar) @ 302 deg F (150 deg C)
1: 316L SST
B: Sealing O-ring Material: Buna-N
4A: Probe Type: Rigid Single Lead
E: Probe Length Units: English
006: Probe Length: 6 (feet/m)
00: Probe Length: Not Applicable
CA: Process Connection Size / Type: 4" CL150.
E6: CSA Explosion-proof
M1: Integral Digital display
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
4” dia. face x 1/2” NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale
1 TREND OR EQUAL TEMPERATURE GAUGE
1/2” NPT back connection
3” dial, 6” stem
-40 to 160°F range - Dual scale
C/w ½” FNPT x ¾” MNPT x 6” 316 SST thermowell
1 GRUNFOS CRN1-12 ANSI PUMP
w/ 220VAC, 50hz, TEXP Electric Motor
Pump assembled to motor with guard and base.
Note: 480VAC 50Hz motor was not available.
400VAC is standard in 50Hz but there is also a 220VAC available so we have proposed that configuration.
3.0 SKID SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 8’- 0” W X 8’- 0” L
Main skid members – C8 @ 11.5#/ft
Support members – C8 @ 11.5#/ft under vessel
3/16” checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs
4.0 MANUAL VALVES
QTY DESCRIPTION
1 3" CL150 RF RP, Fusion or Equal Ball Valve, STD Service
1 1/2" CL6000 NPT WGI Needle Valves, CS
1 1/2" CL2000 NPT RP, Fusion or Equal Ball Valve, STD Service
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Relief valves are piped outside
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B, Sch. 160 SMLS
Threaded Fittings SA-105N, CL3000 / Coupling CL6000
Welded Piping
Pipe SA-106-B, Sch. 80 SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Threadolets and couplings SA-105-N
Gaskets 1/8”, 316SS, Graphoil Filled.
Bolting SA-193-B7M, SA-194-2HM
Instrument Tubing
Tubing 316 SS 3/8” .035 wt and 1/2” 0.049 on process
Fittings SS, Swagelok
Ferrules SS, Swagelok
* Piping AB83 forms included for Owner registration of piping with ABSA.
It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form.
This must be completed by the owner before any piping system is put into service.
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels RT-2
Piping 10 % x-ray
PWHT
Vessels No
Piping No
Ultrasonic Testing No
Hardness Testing No
Magnetic Particle Testing No
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract.
A complete set of construction drawings will be made available to the client’s personnel during regular business hours.
Delivery of package is Five (5) to Six (6) weeks after receipt of order, approved drawings.
V-100 1 36” OD X 7’ S/S x 50 psi MAWP HORIZONTAL SEPARATOR
Constructed with Alberta registration
1/8” corrosion allowance
100°F design temperature
Inlet diverter
Radiography: RT-2
M.D.M.T.-20?F @ 50 psig
VESSEL CONNECTIONS:
N1 Gas Inlet 1 - 8” NPS CL150 RFWN
N2 Gas Outlet 1 - 8” NPS CL150 RFWN
N3 PSV 1 - 2” NPS CL3000
N4 Truck Out 1 - 2” NPS CL3000
N5a/b External Bridle, LG, LIT 2 - 2” NPS CL3000
N6 PI 1 - 1/2” NPS CL3000
N7 TI 1 - 3/4” NPS CL3000
N8 Spare 1 - 2” NPS CL3000
2.0 INSTRUMENTATION
1 MURPHY MLS?020 ELECTRIC LEVEL SWITCH
Float operated
304SS Body
2" NPT Connection
304 SST Float @ 0.5 SG and heavier.
Rated for 2000 Psi
SPDT Snap Acting Switch
Class I Div I Locations
Meets NACE MR0175
1 ROSEMOUNT 5301 GUIDED WAVE RADAR LEVEL TRANSMITTER
Model# 5301HA1S1B4AE00600CAE6M1
H: Signal Output: 4-20 mA with HART communication
A: Polyurethane-covered Aluminum
1: Conduit / Cable Threads: 1/2" NPT
S: - 15 psig (-1bar) to 580 psig (40 bar) @ 302 deg F (150 deg C)
1: 316L SST
B: Sealing O-ring Material: Buna-N
4A: Probe Type: Rigid Single Lead
E: Probe Length Units: English
006: Probe Length: 6 (feet/m)
00: Probe Length: Not Applicable
CA: Process Connection Size / Type: 4" CL150.
E6: CSA Explosion-proof
M1: Integral Digital display
1 WGI OR EQUAL PRESSURE GAUGE
Liquid filled
4” dia. face x 1/2” NPT bottom mount end connection
SS case and internals
0 to 100 psig, dual scale
1 TREND OR EQUAL TEMPERATURE GAUGE
1/2” NPT back connection
3” dial, 6” stem
-40 to 160°F range - Dual scale
C/w ½” FNPT x ¾” MNPT x 6” 316 SST thermowell
1 GRUNFOS CRN1-12 ANSI PUMP
w/ 220VAC, 50hz, TEXP Electric Motor
Pump assembled to motor with guard and base.
Note: 480VAC 50Hz motor was not available.
400VAC is standard in 50Hz but there is also a 220VAC available so we have proposed that configuration.
3.0 SKID SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 8’- 0” W X 8’- 0” L
Main skid members – C8 @ 11.5#/ft
Support members – C8 @ 11.5#/ft under vessel
3/16” checker plate under building only, C4 @ 5.4#/ft supports
Four (4) lifting lugs
4.0 MANUAL VALVES
QTY DESCRIPTION
1 3" CL150 RF RP, Fusion or Equal Ball Valve, STD Service
1 1/2" CL6000 NPT WGI Needle Valves, CS
1 1/2" CL2000 NPT RP, Fusion or Equal Ball Valve, STD Service
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Relief valves are piped outside
-Piping to skid edge c/w individual connections
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-All instruments to be vented off skid
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B, Sch. 160 SMLS
Threaded Fittings SA-105N, CL3000 / Coupling CL6000
Welded Piping
Pipe SA-106-B, Sch. 80 SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Threadolets and couplings SA-105-N
Gaskets 1/8”, 316SS, Graphoil Filled.
Bolting SA-193-B7M, SA-194-2HM
Instrument Tubing
Tubing 316 SS 3/8” .035 wt and 1/2” 0.049 on process
Fittings SS, Swagelok
Ferrules SS, Swagelok
* Piping AB83 forms included for Owner registration of piping with ABSA.
It is the owners responsibility to provide an inspector for pressure piping and sign off on AB-83 form.
This must be completed by the owner before any piping system is put into service.
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per ASME Section VIII
Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working Pressure as per B31.3
Radiography
Vessels RT-2
Piping 10 % x-ray
PWHT
Vessels No
Piping No
Ultrasonic Testing No
Hardness Testing No
Magnetic Particle Testing No
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract.
A complete set of construction drawings will be made available to the client’s personnel during regular business hours.
Delivery of package is Five (5) to Six (6) weeks after receipt of order, approved drawings.
FKOD-36x84-H-SWEET-10BBL-50#-SKonly PKG (FKOD-3050)
Flare Knockout Drum, 3' x 7', Sweet Service, 10 Bbl capacity, 50 psi Design Pressure, internally coated, SK Reg'd.
3'x7' s/s Horizontal Flare Knockout Drum
ASME code Sec. VIII Div.1 compliant
1/16" corrosion allowance
50# design pressure
10 bbl capacity, c/w:
- 1- 18" manway
- 3" 150# RF inlet c/w deflector
- 3" 150# RF outlet
- 2" 150# RF drain connection
- 2- 3/4" NPT LG connection
- 2- 3" 150# RF connections for HLSD/LLSD (or pump start/stop)
- 1 - 4" 150# RF connection on top of vessel, Auxiliary
- primed and painted with grey enamel final coat
- complete internal coating with Devoe 253
ASME code Sec. VIII Div.1 compliant
1/16" corrosion allowance
50# design pressure
10 bbl capacity, c/w:
- 1- 18" manway
- 3" 150# RF inlet c/w deflector
- 3" 150# RF outlet
- 2" 150# RF drain connection
- 2- 3/4" NPT LG connection
- 2- 3" 150# RF connections for HLSD/LLSD (or pump start/stop)
- 1 - 4" 150# RF connection on top of vessel, Auxiliary
- primed and painted with grey enamel final coat
- complete internal coating with Devoe 253
Flare Knockout:
Size: 48" X 10' S/S (Non-Registered)
MAWP: 14.9 psig
Design Temperature: 200 deg F
MDMT: -20 deg F @ 14.9 psig
Corrosion Allowance: 0.0"
Heads & Shell: 3/8" SA-516-70N
Manway c/w Davit (M1): 20" SA-36/44W
Inlet & Outlet (N1/N2): 6"-150CL RFSO SA-350-LF2
Relief Vent (N3): 4"-150CL RFSO SA-350-LF2
Truck Out (N4): 2"-150CL RFSO SA-105N
Level Gauge (C1/C2): 1/2" NPT CL3000 SA-105N
LS & Spare (C3/C4): 2" NPT CL3000 SA-105N
Instrumentation & Electrical:
1 - Redline Level Gauge c/w Gagecocks
1 - 2" NPT 2000CL Reg Port Ball Valve
2 - 1/2" NPT 2000CL Reg Port Ball Valves
1 - 3/8" NPT 2000CL Reg Port Ball Valve
Tubing:
3/8" 304 SS Welded 0.035 Wall
1/2" 304 SS Welded 0.049 Wall
Tubing Fittings: Swagelok Carbon Steel
All Instruments Vented to Atmosphere Outside Building
Electrical Permit for Cata-Dyne Heater Included
All other electrical done by others
Process Connections:
Package Inlet: 6"-150CL RF
Package Outlet: 6"-150CL RF
Relief Vent: 4"-150CL RF
Liquid Outlet: 2" CL2000 NPT - piped to skid edge
Off-Skid Fuel Gas Supply: 1" CL2000 NPT
Skid:
Size: 6' W x 13'-8" L
Main Rails: C6 x 8.2# 44W
Cross Members: C6 x 8.2# 44W
Floor: 6' x 13'-8" x 3/16" checker plate
Containment: 5'-7-%u00BE" W x 12'-7 %u00BE" L x 1'-10" H
Lift Points: (4) 1- 1/4" diameter
Building Enclosure:
Type: Thermal Panel
Roof Style: Shed Style
Size: 6'-0" W x 13'-0" L x 6'-6" high eave x 6'-0" low eave
Colour: Stone Grey Exterior/White Interior
Panel Description: 1-½" Thick, 28-Gauge Polyurethane Foam Panels (R12)
Door(s): 1 - 4'-0" W x 3'-0" High Access Door
Ventilation: 1 - 12" x 12" Vent with Manual Slider
Heater: (1) 12" x 24" NG 12V Catalytic Heater
Paint:
Surface Prep: SSPC-SP3 - Power Tool Cleaning
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
Piping Information and Notes:
Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
Flanges: SA-105-N
Welded Fittings: SA-234-WPB
Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
Threaded Fittings: CL2000 SA-105-N
All valves, gauges, fittings, and pipe included, for basic operation
All piping that goes outside of building to be low temp material up to the first connection inside building wall
Process piping as per B31.3 specifications
Paint:
Surface Prep: Hand Tool Cleaning (SSPC-SP2)
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale F-34 Grey Enamel
Piping Information and Notes:
Welded Pipe: SA-106 Gr. B
Flanges: 150CL RFSO SA-105-N
Welded Fittings: SA-234 Gr WPB
Threaded Pipe: SA-106 Gr B - 2" & under to be SCH 80
Threaded Fittings: 2000CL SA-105-N
Quality Control/Testing:
Tank Leak Testing: Pneumatic Leak Test at 14.9 psig
Piping Leak Testing: Pneumatic Leak Test at 14.9 psig
Tank NDT: Not Applicable
Piping NDT: Not Applicable
PWHT: Not Applicable
Quality Control Package: (1) Disc sent via mail upon completion of package
OPTIONS available
Option #1 - Purge Gas Line:
1 - 1" NPT Regulator 627 5-20 psi
1 - 1" NPT CL2000 Reg Port Ball Valve
1 - 1" NPT CL2160 Check Valve
Option #2 - Rupture Disc:
1 - 4" Rupture Disc 14.9psi
Option #3 - Coating for 25 BBL Tank:
Prep and blast SSPC-SP10 - near white blast
Enviroline 2405 internal coating
Add 1 week to delivery
Size: 48" X 10' S/S (Non-Registered)
MAWP: 14.9 psig
Design Temperature: 200 deg F
MDMT: -20 deg F @ 14.9 psig
Corrosion Allowance: 0.0"
Heads & Shell: 3/8" SA-516-70N
Manway c/w Davit (M1): 20" SA-36/44W
Inlet & Outlet (N1/N2): 6"-150CL RFSO SA-350-LF2
Relief Vent (N3): 4"-150CL RFSO SA-350-LF2
Truck Out (N4): 2"-150CL RFSO SA-105N
Level Gauge (C1/C2): 1/2" NPT CL3000 SA-105N
LS & Spare (C3/C4): 2" NPT CL3000 SA-105N
Instrumentation & Electrical:
1 - Redline Level Gauge c/w Gagecocks
1 - 2" NPT 2000CL Reg Port Ball Valve
2 - 1/2" NPT 2000CL Reg Port Ball Valves
1 - 3/8" NPT 2000CL Reg Port Ball Valve
Tubing:
3/8" 304 SS Welded 0.035 Wall
1/2" 304 SS Welded 0.049 Wall
Tubing Fittings: Swagelok Carbon Steel
All Instruments Vented to Atmosphere Outside Building
Electrical Permit for Cata-Dyne Heater Included
All other electrical done by others
Process Connections:
Package Inlet: 6"-150CL RF
Package Outlet: 6"-150CL RF
Relief Vent: 4"-150CL RF
Liquid Outlet: 2" CL2000 NPT - piped to skid edge
Off-Skid Fuel Gas Supply: 1" CL2000 NPT
Skid:
Size: 6' W x 13'-8" L
Main Rails: C6 x 8.2# 44W
Cross Members: C6 x 8.2# 44W
Floor: 6' x 13'-8" x 3/16" checker plate
Containment: 5'-7-%u00BE" W x 12'-7 %u00BE" L x 1'-10" H
Lift Points: (4) 1- 1/4" diameter
Building Enclosure:
Type: Thermal Panel
Roof Style: Shed Style
Size: 6'-0" W x 13'-0" L x 6'-6" high eave x 6'-0" low eave
Colour: Stone Grey Exterior/White Interior
Panel Description: 1-½" Thick, 28-Gauge Polyurethane Foam Panels (R12)
Door(s): 1 - 4'-0" W x 3'-0" High Access Door
Ventilation: 1 - 12" x 12" Vent with Manual Slider
Heater: (1) 12" x 24" NG 12V Catalytic Heater
Paint:
Surface Prep: SSPC-SP3 - Power Tool Cleaning
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
Piping Information and Notes:
Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
Flanges: SA-105-N
Welded Fittings: SA-234-WPB
Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
Threaded Fittings: CL2000 SA-105-N
All valves, gauges, fittings, and pipe included, for basic operation
All piping that goes outside of building to be low temp material up to the first connection inside building wall
Process piping as per B31.3 specifications
Paint:
Surface Prep: Hand Tool Cleaning (SSPC-SP2)
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale F-34 Grey Enamel
Piping Information and Notes:
Welded Pipe: SA-106 Gr. B
Flanges: 150CL RFSO SA-105-N
Welded Fittings: SA-234 Gr WPB
Threaded Pipe: SA-106 Gr B - 2" & under to be SCH 80
Threaded Fittings: 2000CL SA-105-N
Quality Control/Testing:
Tank Leak Testing: Pneumatic Leak Test at 14.9 psig
Piping Leak Testing: Pneumatic Leak Test at 14.9 psig
Tank NDT: Not Applicable
Piping NDT: Not Applicable
PWHT: Not Applicable
Quality Control Package: (1) Disc sent via mail upon completion of package
OPTIONS available
Option #1 - Purge Gas Line:
1 - 1" NPT Regulator 627 5-20 psi
1 - 1" NPT CL2000 Reg Port Ball Valve
1 - 1" NPT CL2160 Check Valve
Option #2 - Rupture Disc:
1 - 4" Rupture Disc 14.9psi
Option #3 - Coating for 25 BBL Tank:
Prep and blast SSPC-SP10 - near white blast
Enviroline 2405 internal coating
Add 1 week to delivery
FKOD-48x10-H-25BBL-ATM-NEW
1.0 VESSEL
V-100 1 48" ID x 10'- 0" S/S ATMOSPHERIC FLARE KNOCK OUT DRUM
Built Non-Code, MAWP: 14.9psig
24 BBL Total Capacity
Inlet Diverter
VESSEL CONNECTIONS:
N1 Inlet 1 - 6" NPS150 RF
N2 Gas Outlet 1 - 6" NPS CL150 RF
N3 PSV 1 - 4" NPS CL150 RF
N4 LSHH 1 - 3" NPS CL150 RF
N5 Drain/Liquid Out 1 - 2" NPS CL150 RF
N6A/B Level Glass 1 - 1.5" NPS CL150 RF
N7 PI 1 - 1.5" NPS CL150 RF
M1 Manway 1 - 24" NPS Shop Built
2.0 INSTRUMENTATION
LG-100 1 PENBERTHY OR EQUAL TUBULAR LEVEL GLASS
3/4" OD x 45" Pyrex Red Line Sight Glass
Gauge Glass Guards
C/w Model N7B Gauge Valves
3/4" NPT Process and 3/8" NPT Drain Connections
PI-100 1 WIKA OR EQUAL PRESSURE GAUGE
Liquid Filled, Stainless Steel
4" Face
Bottom Mount ½" NPT Process Connection
0-15psig Range, Dual Scale
3.0 SKID AND BUILDING SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 7'- 0" W X 12'- 0" L
Main Skid Members - C6 x 8.2#/ft
Vessel Support Members - C6 x 8.2#/ft
Floor Supports - C4 x 5.4#/ft
3/16" Checker Plate under building only
Four (4) Lifting Points, Containment Lip Around Load Out
B-100 1 FOAM PANEL BUILDING
7'-0" Wide x 12'-0" Long x 5'-4" Low Eave Height Shed Style Roof
1 ½" Galvalume Foam Panel R-12 Insulation Rating
One (1) 6'-0" x 6'-0" Foam Panel Door c/w,
Check Chain,
Barrel Bolt and Whitcomb Latch,
and Weather-Stripping
One (1) 12" x 12" Adjustable Louvers c/w Screen
H-211 1 CATADYNE 12" x 24" MK BUILDING HEATERS
Sweet Natural Gas
12 VDC Starting Element with 30' Cables
C/w Grill, Vent Hood, Safety Shutoff, 912 Regulator, Maxitrol Regulator and Thermostat
4.0 MANUAL VALVES
QTY DESCRIPTION
1 ½" NPT 2000# Ball Valve, RP, WCB Body
2 3/4" NPT 2000# Ball Valve, RP, WCB Body - Level Glass
1 2" 2000# NPT Ball Valve, RP, WCB Body - Load Out
1 ½" 3000# Needle Valve, NPT, MxF, Carbon Steel - PI
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-Load Out Line is 2" NPS Threaded non-code piping with 2" Threaded Ball Valve and Camlock.
-Heater Fuel Gas Supply 3/8" tubing to off skid, MAWP 150 psig.
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B
Threaded Fittings SA-105N, CL3000
Instrument Tubing
Tubing 316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings SS, Hy-Lok
Ferrules SS, Hy-Lok
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to at 14.9psig
Radiography
Vessels None
Piping None
PWHT
Vessels None
Piping None
Other NDE
Ultrasonic Testing None
Hardness Testing None
Magnetic Particle Testing None
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price. If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract. A complete set of construction drawings will be made available to the client's personnel at NRG facilities during regular business hours.
11.0 NOTES, EXCEPTIONS & CLARIFICATIONS
All equipment fabricated by NRG will be guaranteed to be free of manufacturing defects for eighteen (18) months from completion or twelve (12) months from commissioning, whichever is less.
In order to maintain warranty, NRG must be notified immediately in the event of operational problems.
One (1) C.D. with operating manual and quality control manual, and One (1) Hard Copy of operating manual, information is included with the given price.
The supplied RFQ specification has been adhered to as closely as possible in preparing this quotation. However in the case of a discrepancy between the RFQ and this quotation, this quotation will govern as to what NRG is providing. NRG is not supplying anything not specifically stated in the quotation.
No provision has been made to move the unit from the work area. Charges may apply if package is not removed at time of completion.
Unless otherwise agreed upon in writing a "lot" size for the purposes of piping non-destructive examination shall be considered the complete job.
12.0 OPTIONS
1. Add Pressure Relief Valve
Taylor or Equal Pressure Relief Valve
2" NPT x 2" NPT Process Connections
Carbon Steel Body, Standard Trim
Set at 14.9psig
Add: $950.00
2. Add Electric Level Switch
Kimary or Equal Electric Level Switch
2" NPT Process Connection
Float Style,
Sweet Service
Electrical Connection by Others
Add: $1,200.00 […]
1.0 VESSEL
V-100 1 48" ID x 10'- 0" S/S ATMOSPHERIC FLARE KNOCK OUT DRUM
Built Non-Code, MAWP: 14.9psig
24 BBL Total Capacity
Inlet Diverter
VESSEL CONNECTIONS:
N1 Inlet 1 - 6" NPS CL150 RF
N2 Gas Outlet 1 - 6" NPS CL150 RF
N3 PSV 1 - 4" NPS CL150 RF
N4 LSHH 1 - 3" NPS CL150 RF
N5 Drain/Liquid Out 1 - 2" NPS CL150 RF
N6A/B Level Glass 1 - 1.5" NPS CL150 RF
N7 PI 1 - 1.5" NPS CL150 RF
M1 Manway 1 - 24" NPS Shop Built
2.0 INSTRUMENTATION
LG-100 1 PENBERTHY OR EQUAL TUBULAR LEVEL GLASS
3/4" OD x 45" Pyrex Red Line Sight Glass
Gauge Glass Guards
C/w Model N7B Gauge Valves
3/4" NPT Process and 3/8" NPT Drain Connections
PI-100 1 WIKA OR EQUAL PRESSURE GAUGE
Liquid Filled, Stainless Steel
4" Face
Bottom Mount ½" NPT Process Connection
0-15psig Range, Dual Scale
3.0 SKID AND BUILDING SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 7'- 0" W X 12'- 0" L
Main Skid Members - C6 x 8.2#/ft
Vessel Support Members - C6 x 8.2#/ft
Floor Supports - C4 x 5.4#/ft
3/16" Checker Plate under building only
Four (4) Lifting Points, Containment Lip Around Load Out
B-100 1 FOAM PANEL BUILDING
7'-0" Wide x 12'-0" Long x 5'-4" Low Eave Height Shed Style Roof
1 ½" Galvalume Foam Panel R-12 Insulation Rating
One (1) 6'-0" x 6'-0" Foam Panel Door c/w,
Check Chain,
Barrel Bolt and Whitcomb Latch,
and Weather-Stripping
One (1) 12" x 12" Adjustable Louvers c/w Screen
H-211 1 CATADYNE 12" x 24" MK BUILDING HEATERS
Sweet Natural Gas
12 VDC Starting Element with 30' Cables
C/w Grill, Vent Hood, Safety Shutoff, 912 Regulator, Maxitrol Regulator and Thermostat
4.0 MANUAL VALVES
QTY DESCRIPTION
1 ½" NPT 2000# Ball Valve, RP, WCB Body
2 3/4" NPT 2000# Ball Valve, RP, WCB Body - Level Glass
1 2" 2000# NPT Ball Valve, RP, WCB Body - Load Out
1 ½" 3000# Needle Valve, NPT, MxF, Carbon Steel - PI
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-Load Out Line is 2" NPS Threaded non-code piping with 2" Threaded Ball Valve and Camlock.
-Heater Fuel Gas Supply 3/8" tubing to off skid, MAWP 150 psig.
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B
Threaded Fittings SA-105N, CL3000
Instrument Tubing
Tubing 316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings SS, Hy-Lok
Ferrules SS, Hy-Lok
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to at 14.9psig
Radiography
Vessels None
Piping None
PWHT
Vessels None
Piping None
Other NDE
Ultrasonic Testing None
Hardness Testing None
Magnetic Particle Testing None
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price. If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract. A complete set of construction drawings will be made available to the client's personnel at NRG facilities during regular business hours.
11.0 NOTES, EXCEPTIONS & CLARIFICATIONS
All equipment fabricated by NRG will be guaranteed to be free of manufacturing defects for eighteen (18) months from completion or twelve (12) months from commissioning, whichever is less.
In order to maintain warranty, NRG must be notified immediately in the event of operational problems.
One (1) C.D. with operating manual and quality control manual, and One (1) Hard Copy of operating manual, information is included with the given price.
The supplied RFQ specification has been adhered to as closely as possible in preparing this quotation. However in the case of a discrepancy between the RFQ and this quotation, this quotation will govern as to what NRG is providing. NRG is not supplying anything not specifically stated in the quotation.
No provision has been made to move the unit from the work area. Charges may apply if package is not removed at time of completion.
Unless otherwise agreed upon in writing a "lot" size for the purposes of piping non-destructive examination shall be considered the complete job.
12.0 OPTIONS
1. Add Pressure Relief Valve
Taylor or Equal Pressure Relief Valve
2" NPT x 2" NPT Process Connections
Carbon Steel Body, Standard Trim
Set at 14.9psig
2. Add Electric Level Switch
Kimary or Equal Electric Level Switch
2" NPT Process Connection
Float Style,
Sweet Service
Electrical Connection by Others
V-100 1 48" ID x 10'- 0" S/S ATMOSPHERIC FLARE KNOCK OUT DRUM
Built Non-Code, MAWP: 14.9psig
24 BBL Total Capacity
Inlet Diverter
VESSEL CONNECTIONS:
N1 Inlet 1 - 6" NPS CL150 RF
N2 Gas Outlet 1 - 6" NPS CL150 RF
N3 PSV 1 - 4" NPS CL150 RF
N4 LSHH 1 - 3" NPS CL150 RF
N5 Drain/Liquid Out 1 - 2" NPS CL150 RF
N6A/B Level Glass 1 - 1.5" NPS CL150 RF
N7 PI 1 - 1.5" NPS CL150 RF
M1 Manway 1 - 24" NPS Shop Built
2.0 INSTRUMENTATION
LG-100 1 PENBERTHY OR EQUAL TUBULAR LEVEL GLASS
3/4" OD x 45" Pyrex Red Line Sight Glass
Gauge Glass Guards
C/w Model N7B Gauge Valves
3/4" NPT Process and 3/8" NPT Drain Connections
PI-100 1 WIKA OR EQUAL PRESSURE GAUGE
Liquid Filled, Stainless Steel
4" Face
Bottom Mount ½" NPT Process Connection
0-15psig Range, Dual Scale
3.0 SKID AND BUILDING SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 7'- 0" W X 12'- 0" L
Main Skid Members - C6 x 8.2#/ft
Vessel Support Members - C6 x 8.2#/ft
Floor Supports - C4 x 5.4#/ft
3/16" Checker Plate under building only
Four (4) Lifting Points, Containment Lip Around Load Out
B-100 1 FOAM PANEL BUILDING
7'-0" Wide x 12'-0" Long x 5'-4" Low Eave Height Shed Style Roof
1 ½" Galvalume Foam Panel R-12 Insulation Rating
One (1) 6'-0" x 6'-0" Foam Panel Door c/w,
Check Chain,
Barrel Bolt and Whitcomb Latch,
and Weather-Stripping
One (1) 12" x 12" Adjustable Louvers c/w Screen
H-211 1 CATADYNE 12" x 24" MK BUILDING HEATERS
Sweet Natural Gas
12 VDC Starting Element with 30' Cables
C/w Grill, Vent Hood, Safety Shutoff, 912 Regulator, Maxitrol Regulator and Thermostat
4.0 MANUAL VALVES
QTY DESCRIPTION
1 ½" NPT 2000# Ball Valve, RP, WCB Body
2 3/4" NPT 2000# Ball Valve, RP, WCB Body - Level Glass
1 2" 2000# NPT Ball Valve, RP, WCB Body - Load Out
1 ½" 3000# Needle Valve, NPT, MxF, Carbon Steel - PI
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-Load Out Line is 2" NPS Threaded non-code piping with 2" Threaded Ball Valve and Camlock.
-Heater Fuel Gas Supply 3/8" tubing to off skid, MAWP 150 psig.
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B
Threaded Fittings SA-105N, CL3000
Instrument Tubing
Tubing 316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings SS, Hy-Lok
Ferrules SS, Hy-Lok
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to at 14.9psig
Radiography
Vessels None
Piping None
PWHT
Vessels None
Piping None
Other NDE
Ultrasonic Testing None
Hardness Testing None
Magnetic Particle Testing None
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price. If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract. A complete set of construction drawings will be made available to the client's personnel at NRG facilities during regular business hours.
11.0 NOTES, EXCEPTIONS & CLARIFICATIONS
All equipment fabricated by NRG will be guaranteed to be free of manufacturing defects for eighteen (18) months from completion or twelve (12) months from commissioning, whichever is less.
In order to maintain warranty, NRG must be notified immediately in the event of operational problems.
One (1) C.D. with operating manual and quality control manual, and One (1) Hard Copy of operating manual, information is included with the given price.
The supplied RFQ specification has been adhered to as closely as possible in preparing this quotation. However in the case of a discrepancy between the RFQ and this quotation, this quotation will govern as to what NRG is providing. NRG is not supplying anything not specifically stated in the quotation.
No provision has been made to move the unit from the work area. Charges may apply if package is not removed at time of completion.
Unless otherwise agreed upon in writing a "lot" size for the purposes of piping non-destructive examination shall be considered the complete job.
12.0 OPTIONS
1. Add Pressure Relief Valve
Taylor or Equal Pressure Relief Valve
2" NPT x 2" NPT Process Connections
Carbon Steel Body, Standard Trim
Set at 14.9psig
2. Add Electric Level Switch
Kimary or Equal Electric Level Switch
2" NPT Process Connection
Float Style,
Sweet Service
Electrical Connection by Others
FKOD-48x10-H-SOUR-25BBL-50#-OILPRO STD (FKOD-3061)
OilPro's stock design sour 10 Bbl, 50#, multi-configurable FKOD
OilPro's stock FKOD line features:
BC, AB, SK, MB Canadian Registration in place
Can be configured with or without a skid
Containment tray is integral to design
Bi-directional
Over sized in and outlets
Removable internals for future coating options
Large manway for easy ingress/egress
Stock sour design, also suitable for sweet service
Multiple nozzles allow for simple controls configuration or high-end controls configurations
multiple controls options: LLSD etc. can be on vessel or on bridle
Controls can be stabbed in, caged or mounted on top depending on client preference
LIT connection option including CS or SS stilling well
Insulation ring and lips installed so vessel can be insulated as stand-alone with side-mount controls house
All-flanged design for easy coating
Flanges can be tapped for sweet service dress
Lift lugs for easy placement/handling during packaging
Low temperature design suitable for most applications
Purge gas connection in place on vessel if wanted.
Vessel design specifications:
48" x 10' S/S Horizontal FKOD
50 psig MAWP @ -50 - 100 deg F
1/8" c/a
RT-1
Impact Tested
PWHT
8" 150# Inlet Nozzle
8" 150# Outlet Nozzle
3" 150# Drain
4" 150# Level Transmitter Nozzle
3" 150# Liquid Outlet
3" 150# LSHH
3" 150# Pump Start
3" 150# Pump Stop
3" 150# LSLL
2 - 2" 150# LG Nozzles
2" 150# Gas Blanket
20" 150# Inspection Manway w/ davit arm
2 - Internal Deflectors (bolted to carbon steel tabs)
Legs with drip tray under vessel
2 - Lift Lugs
2 - Vortex Breakers (bolted to carbon steel tabs)
2 - Insulation Rings - tack welded to vessel (not bolted)
BC, AB, SK, MB Canadian Registration in place
Can be configured with or without a skid
Containment tray is integral to design
Bi-directional
Over sized in and outlets
Removable internals for future coating options
Large manway for easy ingress/egress
Stock sour design, also suitable for sweet service
Multiple nozzles allow for simple controls configuration or high-end controls configurations
multiple controls options: LLSD etc. can be on vessel or on bridle
Controls can be stabbed in, caged or mounted on top depending on client preference
LIT connection option including CS or SS stilling well
Insulation ring and lips installed so vessel can be insulated as stand-alone with side-mount controls house
All-flanged design for easy coating
Flanges can be tapped for sweet service dress
Lift lugs for easy placement/handling during packaging
Low temperature design suitable for most applications
Purge gas connection in place on vessel if wanted.
Vessel design specifications:
48" x 10' S/S Horizontal FKOD
50 psig MAWP @ -50 - 100 deg F
1/8" c/a
RT-1
Impact Tested
PWHT
8" 150# Inlet Nozzle
8" 150# Outlet Nozzle
3" 150# Drain
4" 150# Level Transmitter Nozzle
3" 150# Liquid Outlet
3" 150# LSHH
3" 150# Pump Start
3" 150# Pump Stop
3" 150# LSLL
2 - 2" 150# LG Nozzles
2" 150# Gas Blanket
20" 150# Inspection Manway w/ davit arm
2 - Internal Deflectors (bolted to carbon steel tabs)
Legs with drip tray under vessel
2 - Lift Lugs
2 - Vortex Breakers (bolted to carbon steel tabs)
2 - Insulation Rings - tack welded to vessel (not bolted)
FKOD-48x10-H-SWEET-25BBL-14.9
Horizontal 25 Bbl atmospheric Flare Knockout Drum (FKOD)
Flare Knockout:
• Size: 48" X 10' S/S (Non-Registered)
• MAWP: 14.9 psig
• Designe: 100degF
• MDMT: -20%u00B0F @ 14.9 psig
• Corrosion Allowance: 0.0"
• Heads & Shell: 3/8" SA-516-70N
• Manway c/w Davit (M1): 20" SA-36/44W
• Inlet & Outlet (N1/N2): 6"-150 CL RFSO SA-350-LF2
• Relief Vent (N3): 4"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauge (C1/C2): ½" NPT CL 3000 SA-105N
• LS & Spare (C3/C4): 2" NPT CL 3000 SA-105N
Note: Inlet and outlet connection (outside the building)standard is A-333 pipe and LF-2 flanges for low temperature applications.
Instrumentation & Electrical:
• 1 - Red Line Level Gauge c/w Gaugecock Valves
• 3 - ½" NPT CL 2000 Reg Port Ball Valve
• 1 - 2" NPT CL 2000 Reg Port Ball Valve
• Tubing:
o 3/8" 304 SS Welded 0.035 Wall
o ½" 304 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok Carbon Steel
• All Instruments Vented to Atmosphere Outside Building
• Electrical Permit for CataDyne Heater Included
• All other electrical done by others
Process Connections:
• Package Inlet: 6"-150 CL RF
• Package Outlet: 6"-150 CL RF
• Relief Vent: 4"-150 CL RF
• Liquid Outlet: 2" CL 2000 NPT - piped to skid edge
• Off-Skid Fuel Gas Supply: 1" CL 2000 NPT
Skid:
• Size: 5'-8" W x 13' L
• Main Rails: C6 x 8.6# SA-36/44W
• Cross Members: C6 x 8.2# SA-36/44W
• Floor: 3/16" checker plate
• Containment: +/- 25BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
• Lift Points: (4) 1- ½" diameter
Building & Heater:
• 6' W x 13' L x 6'-6" high eave x 6' low eave shed style roof
• 1-½" thick, 28 G Polyurethane foam panels (R-12), stone grey exterior/white interior
• 1 - 5'-6" x 2'-6" double door access
• 1 - 12" x 12" vent with manual slider
• 1 - 12" x 24" Natural Gas Heater
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
• Threaded Fittings: CL 2000 SA-105-N
• All valves, gauges, fittings, and pipe included, for basic operation
• All piping that goes outside of building to be low temp material up to the first connection inside building wall
• Process piping as per B31.3 specifications
Paint:
• Surface Prep: Hand Tool Cleaning (SSPC-SP2)
• Primer: (1) Coat Cloverdale Rustex Primer
• Paint: (1) Coat Cloverdale F-34 Grey Enamel
Quality Control/Testing:
• Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
• Vessel NDT: Not Applicable
• Piping NDT: Not Applicable
• PWHT: Not Applicable
• Instrumentation Testing: All instrumentation pneumatic tested and function tested
• Quality Control Package: (1) Disc sent via mail upon completion of package
Delivery (ARAD): 2-4 weeks (currently 1 in stock), but depending on shop load at time of order.
Drawing Turnaround: 1-2 days
Option #1 - Purge Gas Line:
• 1 - 1" NPT Regulator 627 5-20 psi
• 1 - 1" NPT CL 2000 Reg Port Ball Valve
• 1 - 1" NPT CL 2160 Check Valve
Option #2 - Rupture Disc:
• 1 - 4" Rupture Disc 14.9 psi
Option #3 - Coating for 25B BL Tank:
• Clovaline 83375 internal coating
• Add 1 week to delivery […]
Horizontal 25 Bbl atmospheric Flare Knockout Drum (FKOD)
Flare Knockout:
• Size: 48" X 10' S/S (Non-Registered)
• MAWP: 14.9 psig
• Design Temperature: 100 degF
• MDMT: -20%u00B0F @ 14.9 psig
• Corrosion Allowance: 0.0"
• Heads & Shell: 3/8" SA-516-70N
• Manway c/w Davit (M1): 20" SA-36/44W
• Inlet & Outlet (N1/N2): 6"-150 CL RFSO SA-350-LF2
• Relief Vent (N3): 4"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauge (C1/C2): ½" NPT CL 3000 SA-105N
• LS & Spare (C3/C4): 2" NPT CL 3000 SA-105N
Instrumentation & Electrical:
• 1 - Red Line Level Gauge c/w Gaugecock Valves
• 3 - ½" NPT CL 2000 Reg Port Ball Valve
• 1 - 2" NPT CL 2000 Reg Port Ball Valve
• Tubing:
o 3/8" 304 SS Welded 0.035 Wall
o ½" 304 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok Carbon Steel
• All Instruments Vented to Atmosphere Outside Building
• Electrical Permit for CataDyne Heater Included
• All other electrical done by others
Process Connections:
• Package Inlet: 6"-150 CL RF
• Package Outlet: 6"-150 CL RF
• Relief Vent: 4"-150 CL RF
• Liquid Outlet: 2" CL 2000 NPT - piped to skid edge
• Off-Skid Fuel Gas Supply: 1" CL 2000 NPT
Skid:
• Size: 5'-8" W x 13' L
• Main Rails: C6 x 8.6# SA-36/44W
• Cross Members: C6 x 8.2# SA-36/44W
• Floor: 3/16" checker plate
• Containment: +/- 25BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
• Lift Points: (4) 1- ½" diameter
Building & Heater:
• 6' W x 13' L x 6'-6" high eave x 6' low eave shed style roof
• 1-½" thick, 28 G Polyurethane foam panels (R-12), stone grey exterior/white interior
• 1 - 5'-6" x 2'-6" double door access
• 1 - 12" x 12" vent with manual slider
• 1 - 12" x 24" Natural Gas Heater
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
• Threaded Fittings: CL 2000 SA-105-N
• All valves, gauges, fittings, and pipe included, for basic operation
• All piping that goes outside of building to be low temp material up to the first connection inside building wall
• Process piping as per B31.3 specifications
Paint:
• Surface Prep: Hand Tool Cleaning (SSPC-SP2)
• Primer: (1) Coat Cloverdale Rustex Primer
• Paint: (1) Coat Cloverdale F-34 Grey Enamel
Quality Control/Testing:
• Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
• Vessel NDT: Not Applicable
• Piping NDT: Not Applicable
• PWHT: Not Applicable
• Instrumentation Testing: All instrumentation pneumatic tested and function tested
• Quality Control Package: (1) Disc sent via mail upon completion of package
Delivery (ARAD): 2-4 weeks (currently 1 in stock), but depending on shop load at time of order.
Drawing Turnaround: 1-2 days
Option #1 - Purge Gas Line:
• 1 - 1" NPT Regulator 627 5-20 psi
• 1 - 1" NPT CL 2000 Reg Port Ball Valve
• 1 - 1" NPT CL 2160 Check Valve
Option #2 - Rupture Disc:
• 1 - 4" Rupture Disc 14.9 psi
Option #3 - Coating for 25B BL Tank:
• Clovaline 83375 internal coating
• Add 1 week to delivery
Flare Knockout:
• Size: 48" X 10' S/S (Non-Registered)
• MAWP: 14.9 psig
• Design Temperature: 100 degF
• MDMT: -20%u00B0F @ 14.9 psig
• Corrosion Allowance: 0.0"
• Heads & Shell: 3/8" SA-516-70N
• Manway c/w Davit (M1): 20" SA-36/44W
• Inlet & Outlet (N1/N2): 6"-150 CL RFSO SA-350-LF2
• Relief Vent (N3): 4"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauge (C1/C2): ½" NPT CL 3000 SA-105N
• LS & Spare (C3/C4): 2" NPT CL 3000 SA-105N
Instrumentation & Electrical:
• 1 - Red Line Level Gauge c/w Gaugecock Valves
• 3 - ½" NPT CL 2000 Reg Port Ball Valve
• 1 - 2" NPT CL 2000 Reg Port Ball Valve
• Tubing:
o 3/8" 304 SS Welded 0.035 Wall
o ½" 304 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok Carbon Steel
• All Instruments Vented to Atmosphere Outside Building
• Electrical Permit for CataDyne Heater Included
• All other electrical done by others
Process Connections:
• Package Inlet: 6"-150 CL RF
• Package Outlet: 6"-150 CL RF
• Relief Vent: 4"-150 CL RF
• Liquid Outlet: 2" CL 2000 NPT - piped to skid edge
• Off-Skid Fuel Gas Supply: 1" CL 2000 NPT
Skid:
• Size: 5'-8" W x 13' L
• Main Rails: C6 x 8.6# SA-36/44W
• Cross Members: C6 x 8.2# SA-36/44W
• Floor: 3/16" checker plate
• Containment: +/- 25BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
• Lift Points: (4) 1- ½" diameter
Building & Heater:
• 6' W x 13' L x 6'-6" high eave x 6' low eave shed style roof
• 1-½" thick, 28 G Polyurethane foam panels (R-12), stone grey exterior/white interior
• 1 - 5'-6" x 2'-6" double door access
• 1 - 12" x 12" vent with manual slider
• 1 - 12" x 24" Natural Gas Heater
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
• Threaded Fittings: CL 2000 SA-105-N
• All valves, gauges, fittings, and pipe included, for basic operation
• All piping that goes outside of building to be low temp material up to the first connection inside building wall
• Process piping as per B31.3 specifications
Paint:
• Surface Prep: Hand Tool Cleaning (SSPC-SP2)
• Primer: (1) Coat Cloverdale Rustex Primer
• Paint: (1) Coat Cloverdale F-34 Grey Enamel
Quality Control/Testing:
• Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
• Vessel NDT: Not Applicable
• Piping NDT: Not Applicable
• PWHT: Not Applicable
• Instrumentation Testing: All instrumentation pneumatic tested and function tested
• Quality Control Package: (1) Disc sent via mail upon completion of package
Delivery (ARAD): 2-4 weeks (currently 1 in stock), but depending on shop load at time of order.
Drawing Turnaround: 1-2 days
Option #1 - Purge Gas Line:
• 1 - 1" NPT Regulator 627 5-20 psi
• 1 - 1" NPT CL 2000 Reg Port Ball Valve
• 1 - 1" NPT CL 2160 Check Valve
Option #2 - Rupture Disc:
• 1 - 4" Rupture Disc 14.9 psi
Option #3 - Coating for 25B BL Tank:
• Clovaline 83375 internal coating
• Add 1 week to delivery
FKOD-48x10-H-SWEET-25BBL-50#-SK (FKOD-3057)
Flare Knockout Drum, 4' x 10', Sweet Service, 25 Bbl capacity, 50 psi Design Pressure, SK Reg'd.
4' x 10' s/s Horizontal Flare Knockout Drum
ASME code Sec. VIII Div.1 compliant
1/16" corrosion allowance
50# design pressure
10 bbl capacity, c/w:
- 1- 18" manway
- 6" 150# RF inlet c/w deflector
- 3" 150# RF outlet
- 2" 150# RF drain connection
- 2- 3/4" NPT LG connection
- 2- 3" 150# RF connections for HLSD/LLSD (or pump start/stop)
- 1 - 4" 150# RF connection on top of vessel, Auxiliary
- 1 - 4" 150 RF connection for anode (Anode is separate adder)
- primed and painted with grey enamel final coat
- internal coating with Devoe 253 is extra
Please allow a typical 8-10 week delivery a.r.a.d, a.r.o.
ASME code Sec. VIII Div.1 compliant
1/16" corrosion allowance
50# design pressure
10 bbl capacity, c/w:
- 1- 18" manway
- 6" 150# RF inlet c/w deflector
- 3" 150# RF outlet
- 2" 150# RF drain connection
- 2- 3/4" NPT LG connection
- 2- 3" 150# RF connections for HLSD/LLSD (or pump start/stop)
- 1 - 4" 150# RF connection on top of vessel, Auxiliary
- 1 - 4" 150 RF connection for anode (Anode is separate adder)
- primed and painted with grey enamel final coat
- internal coating with Devoe 253 is extra
Please allow a typical 8-10 week delivery a.r.a.d, a.r.o.
FKOD-60x10-H-SWEET-35BBL-14# (FKOD-3076)
Flare Knockout Drum, 5' dia x 10' s/s, Sweet, 14 psig MOP, housed
New, surplus Tornado-built, Non ASME Flare Knockout Drum.
New, never used, built in Dec., 2005.
External cage c.w.
electric level switches
LG c.w. isolation valves
Drain and vent line on cage.
House:
Shed-type roof
Internal XP light
External XP light
Panel Frame building, R-12
External electrical boxes
Self-framing Panel door c.w. slide lock.
Vessel
60" OD x 10' s/s
Painted black
?" Inlet and outlets, piped to outside of building
Unit is deliverable immediately, Exw. Nisku, AB.
New, never used, built in Dec., 2005.
External cage c.w.
electric level switches
LG c.w. isolation valves
Drain and vent line on cage.
House:
Shed-type roof
Internal XP light
External XP light
Panel Frame building, R-12
External electrical boxes
Self-framing Panel door c.w. slide lock.
Vessel
60" OD x 10' s/s
Painted black
?" Inlet and outlets, piped to outside of building
Unit is deliverable immediately, Exw. Nisku, AB.
Flare Knockout:
Size: 72” X 10’ S/S (Non-Registered)
MAWP: 14.9 psig
Design Temperature: 100 deg F
MDMT: -20 deg F @ 14.9 psig
Corrosion Allowance: 0.0”
Heads & Shell: 3/8” SA-516-70N
Manway c/w Davit (M1): 20” SA-36/44W
Inlet & Outlet (N1/N2): 6”-150CL RFSO SA-350-LF2
Relief Vent (N3): 4”-150CL RFSO SA-350-LF2
Truck Out (N4): 2”-150CL RFSO SA-105N
Level Gauge (C1/C2): 1/2” NPT CL3000 SA-105N
LS & Spare (C3/C4): 2” NPT CL3000 SA-105N
Instrumentation & Electrical:
1 – Red Line Level Gauge c/w Gaugecock Valves
3 – 1/2” NPT CL2000 Reg Port Ball Valve
1 – 2” NPT CL2000 Reg Port Ball Valve
Tubing:
3/8” 304 SS Welded 0.035 Wall
1/2” 304 SS Welded 0.049 Wall
Tubing Fittings: Swagelok Carbon Steel
All Instruments Vented to Atmosphere Outside Building
Electrical Permit for Cata-Dyne Heater Included
All other electrical done by others
Process Connections:
Package Inlet: 6”-150CL RF
Package Outlet: 6”-150CL RF
Relief Vent: 4”-150CL RF
Liquid Outlet: 2” CL2000 NPT – piped to skid edge
Off-Skid Fuel Gas Supply: 1” CL2000 NPT
Skid:
Size: 8’-6” W x 14’ L
Main Rails: C8 x 11.5# SA-36/44W
Cross Members: C8 x 11.5# SA-36/44W
Floor: 3/16” checker plate
Containment: +/- 50BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
Lift Points: (4) 4" x 12" x 3/4" thick
Building & Heater:
8’-6" W x 14’ L x 8'-6" high eva x 8' low eave shed style roof
1-1/2” thick, 28G Polyurethane foam panels (R12), stone grey exterior/white interior
1 – 5’-6” x 2’-6” double door access
1 – 12” x 12” vent with manual slider
1 – 12” x 24” Natural Gas Heater
Piping Information and Notes:
Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
Flanges: SA-105-N
Welded Fittings: SA-234-WPB
Threaded Pipe: SA-106 Gr B 2” & under to be SCH 160
Threaded Fittings: CL2000 SA-105-N
All valves, gauges, fittings, and pipe included, for basic operation
All piping that goes outside of building to be low temp material up to the first connection inside building wall
Process piping as per B31.3 specifications
Paint:
Surface Prep: Hand Tool Cleaning (SSPC-SP2)
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale Grey Enamel
Quality Control/Testing:
AQP progam in place
Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
Vessel NDT: Not Applicable
Piping NDT: Not Applicable
PWHT: Not Applicable
Instrumentation Testing: All instrumentation pneumatic tested and function tested
Quality Control Package included, electronic.
OPTIONS
Option #1 – Purge Gas Line
1 – 1” NPT Regulator 627 5-20psi
1 – 1” NPT CL2000 Reg Port Ball Valve
1 – 1” NPT CL2160 Check Valve
Option #2 – Rupture Disc
1 – 4” Rupture Disc 14.9psi
Option #3 – Coating for 25BBL Tank
Clovaline 83375 internal coating
Add 1 week to delivery
Size: 72” X 10’ S/S (Non-Registered)
MAWP: 14.9 psig
Design Temperature: 100 deg F
MDMT: -20 deg F @ 14.9 psig
Corrosion Allowance: 0.0”
Heads & Shell: 3/8” SA-516-70N
Manway c/w Davit (M1): 20” SA-36/44W
Inlet & Outlet (N1/N2): 6”-150CL RFSO SA-350-LF2
Relief Vent (N3): 4”-150CL RFSO SA-350-LF2
Truck Out (N4): 2”-150CL RFSO SA-105N
Level Gauge (C1/C2): 1/2” NPT CL3000 SA-105N
LS & Spare (C3/C4): 2” NPT CL3000 SA-105N
Instrumentation & Electrical:
1 – Red Line Level Gauge c/w Gaugecock Valves
3 – 1/2” NPT CL2000 Reg Port Ball Valve
1 – 2” NPT CL2000 Reg Port Ball Valve
Tubing:
3/8” 304 SS Welded 0.035 Wall
1/2” 304 SS Welded 0.049 Wall
Tubing Fittings: Swagelok Carbon Steel
All Instruments Vented to Atmosphere Outside Building
Electrical Permit for Cata-Dyne Heater Included
All other electrical done by others
Process Connections:
Package Inlet: 6”-150CL RF
Package Outlet: 6”-150CL RF
Relief Vent: 4”-150CL RF
Liquid Outlet: 2” CL2000 NPT – piped to skid edge
Off-Skid Fuel Gas Supply: 1” CL2000 NPT
Skid:
Size: 8’-6” W x 14’ L
Main Rails: C8 x 11.5# SA-36/44W
Cross Members: C8 x 11.5# SA-36/44W
Floor: 3/16” checker plate
Containment: +/- 50BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
Lift Points: (4) 4" x 12" x 3/4" thick
Building & Heater:
8’-6" W x 14’ L x 8'-6" high eva x 8' low eave shed style roof
1-1/2” thick, 28G Polyurethane foam panels (R12), stone grey exterior/white interior
1 – 5’-6” x 2’-6” double door access
1 – 12” x 12” vent with manual slider
1 – 12” x 24” Natural Gas Heater
Piping Information and Notes:
Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
Flanges: SA-105-N
Welded Fittings: SA-234-WPB
Threaded Pipe: SA-106 Gr B 2” & under to be SCH 160
Threaded Fittings: CL2000 SA-105-N
All valves, gauges, fittings, and pipe included, for basic operation
All piping that goes outside of building to be low temp material up to the first connection inside building wall
Process piping as per B31.3 specifications
Paint:
Surface Prep: Hand Tool Cleaning (SSPC-SP2)
Primer: (1) Coat Cloverdale Rustex Primer
Paint: (1) Coat Cloverdale Grey Enamel
Quality Control/Testing:
AQP progam in place
Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
Vessel NDT: Not Applicable
Piping NDT: Not Applicable
PWHT: Not Applicable
Instrumentation Testing: All instrumentation pneumatic tested and function tested
Quality Control Package included, electronic.
OPTIONS
Option #1 – Purge Gas Line
1 – 1” NPT Regulator 627 5-20psi
1 – 1” NPT CL2000 Reg Port Ball Valve
1 – 1” NPT CL2160 Check Valve
Option #2 – Rupture Disc
1 – 4” Rupture Disc 14.9psi
Option #3 – Coating for 25BBL Tank
Clovaline 83375 internal coating
Add 1 week to delivery
FKOD-72x10-H-50BBL-50#-OILPRO STD
OilPro's stock FKOD line features:
BC, AB, SK, MB Canadian Registration in place
Can be configured with or without a skid
Containment tray is integral to design
Bi-directional
Oversized in and outlets
Removable internals for future coating options
Large manway for easy ingress/egress
Stock sour design, also suitable for sweet service
Multiple nozzles allow for simple controls configuration or high-end controls configurations
multiple controls options: LLSD etc. can be on vessel or on bridle
Controls can be stabbed in, caged or mounted on top depending on client preference
LIT connection option including CS or SS stilling well
Insulation ring and lips installed so vessel can be insulated as stand-alone with side-mount controls house
All-flanged design for easy coating
Flanges can be tapped for sweet service dress
Lift lugs for easy placement/handling during packaging
Low temperature design suitable for most applications
Purge gas connection in place on vessel if wanted.
Vessel design specifications:
1 - 72” x 10’ S/S Horizontal FKOD Vessel
? 50 psig MAWP @ -50 – 100 deg F
? 1/8” c/a
? RT-1
? 10” 150# Inlet Nozzle
? 10” 150# Outlet Nozzle
? 2” 150# Drain
? 4” 150# Level Transmitter Nozzle
? 3” 150# Liquid Outlet
? 3” 150# LSHH
? 3” 150# Pump Start
? 3” 150# Pump Stop
? 3” 150# LSLL
? 2 - 2” 150# LG Nozzles
? 2” 150# Gas Blanket
? 4” 150# Anode connection
? 20” 150# Inspection Manway w/ davit arm
? 2 – Internal Deflectors (bolted to carbon steel tabs)
? Legs with drip tray under vessel
? 2 – Lift Lugs
? 2 – Vortex Breakers (bolted to carbon steel tabs)
? 2 – Insulation Rings
Does Not Include:
? CRN
? Engineering design or drawings
? Insulation
? Paint
? Internal Coating […]
There are currently no details for this product.
FKOD-72x96-H-SOUR-50BBL-6IN-6OUT (FKOD-3100)
Flare knockout drum skid mounted and housed. Coated , 6' inlet -6" outlet
There are currently no details for this product.
FKOD-72x96-H-SOUR-50BBL-6IN-6OUT (FKOD-3100)
Flare knockout drum skid mounted and housed. Coated , 6' inlet -6" outlet
There are currently no details for this product.
FKOD-72x15-H-SWEET-75BBL-50
Horizontal, 75 Bbl Flare Knockout Drum (FKOD) Registered, 50# design
• 72” x 15’ S/S Design Pressure 50 psi (registered AB,BC)
• 20” CL150 RFWN Manway c/w Davit
• Shell and Head
• 2 – 16” CL150 RFWN Connections (Inlet/Outlet)
• 2 – 4” CL150 RFWN Connection (LT connection c/w Stillwell, Level Switch)
• 1 – 3” CL150 RFWN Connections (Liquid Out)
• 5 – 2” CL150 RFWN Connections (PSV/Vent, Level Gauge, TI, PI)
• 2 – vessel saddles
• RT-1: 100% X-ray on Long Seam and Circ Seams
• Sour Service
• Devchem 253 Internal Coating
Instrumentation:
• 1 – Redline Level Gauge c/w Gaugecock Valves
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
• 2 – 1” NPT 3000# Ball Valves
• 1 – Temperature Gauge 3” Dial x ½” CBM x 0-250F
• 1 – Pressure Gauge 4” Dial x ½” LM, 0-30psi
• Level Switch by Others
Process Connections:
• Package Inlet: 16” CL150 RF with diverter
• Package Outlet: 16” CL150 RF
• Vent Connection: 4” CL150 RF
• Level Gauge Connection: ½” NPT x 2
• Liquid Outlet: 3” CL150 RF, piped to skid edge
Skid:
• 9’-4” x 20’-5”
• W6 x 15# main rails
• 3/16” checker plate floor
• Roll Ends
Building Enclosure (between vessel saddles and over level gauge, truck out connection):
• 7’-2” W x 6’-9” L
• 1-1/2” thick, 28 G Polyurethane Foam Panels (R12). Stone Grey Exterior/White Interior
• 9’-6” x 9’ Shed Style Roof
• 1 – 12” x 24” Natural Gas CataDyne Heater
• 1 – 6’ x 7’ Double Door
• 1 – 12” x 12” Vent with Manual Slider
Vessel Insulation:
• 2” Fiberglass Tank Wrap Insulation
• .020 Smooth Aluminum weatherproofing exterior covering insulation
• Head Insulation will be -orange peel” type heads
• Insulation to be held in place by stainless banding and screws
Delivery (ARAD) 7-8 weeks
Drawing turnaround 2-3 days
Instrumentation & Electrical:
• All Instruments Vented to Atmosphere Outside Building
• Stainless Steel Tubing & Swagelok Fittings
• Electrical Permit for Natural Gas CataDyne Heater Included
• All other electrical done by others
Painting:
• Cloverdale Rustex Primer (1 coat)
• Cloverdale F-34 Warm Grey (1 coat)
Quality Control / Testing:
• Pneumatic / Hydrostatic Testing as per B31.3
• NDT-as noted on vessel and 100% x-ray on butt welds on pipe spool for truck out
• All instrumentation pneumatic tested and function tested
• One (1) Quality Control Manual on CD
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106-B SCH 40
• Threaded Pipe: SA-106-B 2” & under to be SCH 160
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• All Valves, Gauges, Fittings, and Pipe Included, for basic operation
• All piping that goes outside of building to be low temp material up to the first
connection inside building wall.
• Process piping as per B31.3 specifications
• Threaded Fittings: CL 2000 SA-105-N
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
Option #1 – Purge Gas Line:
• 1 – 1” NPT Regulator 627 5-20 psi
• 1 – 1” NPT CL 2000 Reg Port Ball Valve
• 1 – 1” NPT CL 2160 Check Valve
Please add $ 1,500 to base package price
Option #2 – Load Out Box:
• Load out box, Secure-Flow Spill Control Systems
Please add $ 1,850 to base package price […]
Horizontal, 75 Bbl Flare Knockout Drum (FKOD) Registered, 50# design
• 72” x 15’ S/S Design Pressure 50 psi (registered AB,BC)
• 20” CL150 RFWN Manway c/w Davit
• 3/8 Shell and Head
• 2 – 16” CL150 RFWN Connections (Inlet/Outlet)
• 2 – 4” CL150 RFWN Connection (LT connection c/w Stillwell, Level Switch)
• 1 – 3” CL150 RFWN Connections (Liquid Out)
• 5 – 2” CL150 RFWN Connections (PSV/Vent, Level Gauge, TI, PI)
• 2 – vessel saddles
• RT-1: 100% X-ray on Long Seam and Circ Seams
• Sour Service
• Devchem 253 Internal Coating
Instrumentation:
• 1 – Redline Level Gauge c/w Gaugecock Valves
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
• 2 – 1” NPT 3000# Ball Valves
• 1 – Temperature Gauge 3” Dial x ½” CBM x 0-250F
• 1 – Pressure Gauge 4” Dial x ½” LM, 0-30psi
• Level Switch by Others
Process Connections:
• Package Inlet: 16” CL150 RF with diverter
• Package Outlet: 16” CL150 RF
• Vent Connection: 4” CL150 RF
• Level Gauge Connection: ½” NPT x 2
• Liquid Outlet: 3” CL150 RF, piped to skid edge
Skid:
• 9’-4” x 20’-5”
• W6 x 15# main rails
• 3/16” checker plate floor
• Roll Ends
Building Enclosure (between vessel saddles and over level gauge, truck out connection):
• 7’-2” W x 6’-9” L
• 1-1/2” thick, 28 G Polyurethane Foam Panels (R12). Stone Grey Exterior/White Interior
• 9’-6” x 9’ Shed Style Roof
• 1 – 12” x 24” Natural Gas CataDyne Heater
• 1 – 6’ x 7’ Double Door
• 1 – 12” x 12” Vent with Manual Slider
Vessel Insulation:
• 2” Fiberglass Tank Wrap Insulation
• .020 Smooth Aluminum weatherproofing exterior covering insulation
• Head Insulation will be -orange peel” type heads
• Insulation to be held in place by stainless banding and screws
Delivery (ARAD) 7-8 weeks
Drawing turnaround 2-3 days
Instrumentation & Electrical:
• All Instruments Vented to Atmosphere Outside Building
• Stainless Steel Tubing & Swagelok Fittings
• Electrical Permit for Natural Gas CataDyne Heater Included
• All other electrical done by others
Painting:
• Cloverdale Rustex Primer (1 coat)
• Cloverdale F-34 Warm Grey (1 coat)
Quality Control / Testing:
• Pneumatic / Hydrostatic Testing as per B31.3
• NDT-as noted on vessel and 100% x-ray on butt welds on pipe spool for truck out
• All instrumentation pneumatic tested and function tested
• One (1) Quality Control Manual on CD
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106-B SCH 40
• Threaded Pipe: SA-106-B 2” & under to be SCH 160
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• All Valves, Gauges, Fittings, and Pipe Included, for basic operation
• All piping that goes outside of building to be low temp material up to the first
connection inside building wall.
• Process piping as per B31.3 specifications
• Threaded Fittings: CL 2000 SA-105-N
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
Option #1 – Purge Gas Line:
• 1 – 1” NPT Regulator 627 5-20 psi
• 1 – 1” NPT CL 2000 Reg Port Ball Valve
• 1 – 1” NPT CL 2160 Check Valve
Option #2 – Load Out Box:
• Load out box, Secure-Flow Spill Control Systems
• 72” x 15’ S/S Design Pressure 50 psi (registered AB,BC)
• 20” CL150 RFWN Manway c/w Davit
• 3/8 Shell and Head
• 2 – 16” CL150 RFWN Connections (Inlet/Outlet)
• 2 – 4” CL150 RFWN Connection (LT connection c/w Stillwell, Level Switch)
• 1 – 3” CL150 RFWN Connections (Liquid Out)
• 5 – 2” CL150 RFWN Connections (PSV/Vent, Level Gauge, TI, PI)
• 2 – vessel saddles
• RT-1: 100% X-ray on Long Seam and Circ Seams
• Sour Service
• Devchem 253 Internal Coating
Instrumentation:
• 1 – Redline Level Gauge c/w Gaugecock Valves
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
• 2 – 1” NPT 3000# Ball Valves
• 1 – Temperature Gauge 3” Dial x ½” CBM x 0-250F
• 1 – Pressure Gauge 4” Dial x ½” LM, 0-30psi
• Level Switch by Others
Process Connections:
• Package Inlet: 16” CL150 RF with diverter
• Package Outlet: 16” CL150 RF
• Vent Connection: 4” CL150 RF
• Level Gauge Connection: ½” NPT x 2
• Liquid Outlet: 3” CL150 RF, piped to skid edge
Skid:
• 9’-4” x 20’-5”
• W6 x 15# main rails
• 3/16” checker plate floor
• Roll Ends
Building Enclosure (between vessel saddles and over level gauge, truck out connection):
• 7’-2” W x 6’-9” L
• 1-1/2” thick, 28 G Polyurethane Foam Panels (R12). Stone Grey Exterior/White Interior
• 9’-6” x 9’ Shed Style Roof
• 1 – 12” x 24” Natural Gas CataDyne Heater
• 1 – 6’ x 7’ Double Door
• 1 – 12” x 12” Vent with Manual Slider
Vessel Insulation:
• 2” Fiberglass Tank Wrap Insulation
• .020 Smooth Aluminum weatherproofing exterior covering insulation
• Head Insulation will be -orange peel” type heads
• Insulation to be held in place by stainless banding and screws
Delivery (ARAD) 7-8 weeks
Drawing turnaround 2-3 days
Instrumentation & Electrical:
• All Instruments Vented to Atmosphere Outside Building
• Stainless Steel Tubing & Swagelok Fittings
• Electrical Permit for Natural Gas CataDyne Heater Included
• All other electrical done by others
Painting:
• Cloverdale Rustex Primer (1 coat)
• Cloverdale F-34 Warm Grey (1 coat)
Quality Control / Testing:
• Pneumatic / Hydrostatic Testing as per B31.3
• NDT-as noted on vessel and 100% x-ray on butt welds on pipe spool for truck out
• All instrumentation pneumatic tested and function tested
• One (1) Quality Control Manual on CD
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106-B SCH 40
• Threaded Pipe: SA-106-B 2” & under to be SCH 160
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• All Valves, Gauges, Fittings, and Pipe Included, for basic operation
• All piping that goes outside of building to be low temp material up to the first
connection inside building wall.
• Process piping as per B31.3 specifications
• Threaded Fittings: CL 2000 SA-105-N
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
Option #1 – Purge Gas Line:
• 1 – 1” NPT Regulator 627 5-20 psi
• 1 – 1” NPT CL 2000 Reg Port Ball Valve
• 1 – 1” NPT CL 2160 Check Valve
Option #2 – Load Out Box:
• Load out box, Secure-Flow Spill Control Systems
FKOD-72x20-H-100BBL-50#-OILPRO STD [V1246]
72” x 20’ S/S Horizontal 100 BBL FKOD Vessel
1 - 72” x 20’ S/S Horizontal FKOD Vessel
•50 psig MAWP @ -50 – 100 deg F
•1/8” c/a
• RT-1
• 10” 150# Inlet Nozzle
• 10” 150# Outlet Nozzle
• 2” 150# Drain
• 4” 150# Level Transmitter Nozzle
• 3” 150# Liquid Outlet
• 3” 150# LSHH
• 3” 150# Pump Start
• 3” 150# Pump Stop
• 3” 150# LSLL
• 2 - 2” 150# LG Nozzles
• 2” 150# Gas Blanket
• 24” 150# Inspection Manway w/ davit arm
• 2 – Internal Deflectors (bolted to carbon steel tabs)
• Legs with drip tray under vessel
• 2 – Lift Lugs
• 2 – Vortex Breakers (bolted to carbon steel tabs)
• 2 – Insulation Rings
Does Not Include:
• CRN
• Engineering design or drawings
• Insulation
• Paint
• Internal Coating
•50 psig MAWP @ -50 – 100 deg F
•1/8” c/a
• RT-1
• 10” 150# Inlet Nozzle
• 10” 150# Outlet Nozzle
• 2” 150# Drain
• 4” 150# Level Transmitter Nozzle
• 3” 150# Liquid Outlet
• 3” 150# LSHH
• 3” 150# Pump Start
• 3” 150# Pump Stop
• 3” 150# LSLL
• 2 - 2” 150# LG Nozzles
• 2” 150# Gas Blanket
• 24” 150# Inspection Manway w/ davit arm
• 2 – Internal Deflectors (bolted to carbon steel tabs)
• Legs with drip tray under vessel
• 2 – Lift Lugs
• 2 – Vortex Breakers (bolted to carbon steel tabs)
• 2 – Insulation Rings
Does Not Include:
• CRN
• Engineering design or drawings
• Insulation
• Paint
• Internal Coating
FKOD-72x96-H-SOUR-50BBL-6IN-6OUT (FKOD-3100)
Flare knockout drum skid mounted and housed.
Coated , 6' inlet -6" outlet
There are currently no details for this product.
Vessel
• 84” x 10’ 75 BBL Horizontal FKOD
14.9 psig @ -20/100F
3/16” shell w/ 1/4” thick, flat heads
Principal Vessel Connections:
6” 150# RF inlet nozzle c/w 6” elbow diverter
6” 150# RF gas outlet nozzle
3” 150# RF spare
2” 150# RF drain
4” 150# RF burst disc
2 – 1/2” npt 3000# level gauge
2” npt 3000# purge
2” npt 3000# spare
2” npt 3000# level switch
2” npt 3000# liquid inlet
18” 150# RF manway w/ blind and davit arm
3 – C4 saddles
2 – Lift lugs
Bottom 1/4 of vessel internally coated w/ Devoe 253, applied per manufacturer's specifications
• Penberthy transparent sight glass w/ 330J valves & 3/4” isolation valves
• Model: 2TM7-NE – 22” visible area
• 1240 psi @ 100F
• 330J-NE gaugecocks
Inlet/Outlet Piping:
• 6” 150# RF flange at skid edge (vessel nozzle)
ESDV Instruments:
• Norriseal 1001A electric LSHH on vessel
• 2” npt, R.H. Mount, NACE
• Snap, reverse acting
• 1-7/8” x 12” PCV vertical displacer
• Explosion proof switch, UL & CSA listed
Liquid Process (Load Line):
• 2nd Phase liquid process, 2”npt at skid edge c/w
2” manual ball valve and 2” truckout coupling
Purge Gas Line:
• 1” npt connection at skid edge
• Fisher 627 Pressure regulator
1”npt 627 body material: ductile iron
Spring case material: Aluminum
• 1/8” orifice aluminum Nitrile disk
Spring range 5-20 psig
Max inlet pressure: 1,000 psig
Heater:
• (2) CCI 12” x 24” CataDyne explosion proof heater
• 115 Volt start w/ 30’ cables
• 11” W.C. LPG thermocouple & ASV375 valve
• CSA approved
• Fisher 912 regulator, grill, vent hood, temp controller
Fisher 912 regulator, grill, vent hood, temp control and accessories
Support Skid:
• 10’0” x 12’0” Structural steel skid
• 6” x 6” x .188” HSS Main rails
• 6” x 3” x .188” HSS Floor supports
• 3/16” checker plate floor area
• 110% Secondary containment
• 4 x 3/4” Lift lugs
• 2” Polyurethane spray foam insulation under checker plate
Building:
• 10’0” W x 12’0” L x 8’0”/8’6” H Shed style foam panel building
• 1.5” thick; 28Ga Polyurethane foam panels (R12); Galvalume (interior/exterior)
• (1) 5’x4’ Double door c/w
• 8” barrel bolt, 6” barrel bolt, 6” spring bolt,
• (2) check-chain, mohair weatherstripping & 3.5” butt hinges
• Approximate 3’ x3 ’x 6’-6” Hutch c/w:
8” barrel bolt, check-chain, sweep, 3.5” butt hinges
Mohair weatherstripping
(2) 12”x12” stamped aluminum vents c/w manual sliders
Valves:
• 1 – Frontier 2”npt 2000# RP ball valve
• 2 – Frontier 1”npt 2000# RP ball valve
• 2 – Frontier 3/4”npt 2000# RP ball valve
Piping Information and Notes:
• Welded pipe 2” Sch 80, 3-6” Sch 40: SA106B
• Threaded pipe ½”-2”: SA106B Sch 160 with 2000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 3000#
• Tubing: 3/8” 316 SST .035” wall
• Tubing: 1/2” 316 SST .049” wall
• Tubing fittings: DK-Lok 316 SST
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Painting:
• SSPC-SP6 commercial blast
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial light grey enamel
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program, AQP
• 10% X-ray, no PWHT
• All instrumentation pneumatic tested and function tested prior to shipment
• 84” x 10’ 75 BBL Horizontal FKOD
14.9 psig @ -20/100F
3/16” shell w/ 1/4” thick, flat heads
Principal Vessel Connections:
6” 150# RF inlet nozzle c/w 6” elbow diverter
6” 150# RF gas outlet nozzle
3” 150# RF spare
2” 150# RF drain
4” 150# RF burst disc
2 – 1/2” npt 3000# level gauge
2” npt 3000# purge
2” npt 3000# spare
2” npt 3000# level switch
2” npt 3000# liquid inlet
18” 150# RF manway w/ blind and davit arm
3 – C4 saddles
2 – Lift lugs
Bottom 1/4 of vessel internally coated w/ Devoe 253, applied per manufacturer's specifications
• Penberthy transparent sight glass w/ 330J valves & 3/4” isolation valves
• Model: 2TM7-NE – 22” visible area
• 1240 psi @ 100F
• 330J-NE gaugecocks
Inlet/Outlet Piping:
• 6” 150# RF flange at skid edge (vessel nozzle)
ESDV Instruments:
• Norriseal 1001A electric LSHH on vessel
• 2” npt, R.H. Mount, NACE
• Snap, reverse acting
• 1-7/8” x 12” PCV vertical displacer
• Explosion proof switch, UL & CSA listed
Liquid Process (Load Line):
• 2nd Phase liquid process, 2”npt at skid edge c/w
2” manual ball valve and 2” truckout coupling
Purge Gas Line:
• 1” npt connection at skid edge
• Fisher 627 Pressure regulator
1”npt 627 body material: ductile iron
Spring case material: Aluminum
• 1/8” orifice aluminum Nitrile disk
Spring range 5-20 psig
Max inlet pressure: 1,000 psig
Heater:
• (2) CCI 12” x 24” CataDyne explosion proof heater
• 115 Volt start w/ 30’ cables
• 11” W.C. LPG thermocouple & ASV375 valve
• CSA approved
• Fisher 912 regulator, grill, vent hood, temp controller
Fisher 912 regulator, grill, vent hood, temp control and accessories
Support Skid:
• 10’0” x 12’0” Structural steel skid
• 6” x 6” x .188” HSS Main rails
• 6” x 3” x .188” HSS Floor supports
• 3/16” checker plate floor area
• 110% Secondary containment
• 4 x 3/4” Lift lugs
• 2” Polyurethane spray foam insulation under checker plate
Building:
• 10’0” W x 12’0” L x 8’0”/8’6” H Shed style foam panel building
• 1.5” thick; 28Ga Polyurethane foam panels (R12); Galvalume (interior/exterior)
• (1) 5’x4’ Double door c/w
• 8” barrel bolt, 6” barrel bolt, 6” spring bolt,
• (2) check-chain, mohair weatherstripping & 3.5” butt hinges
• Approximate 3’ x3 ’x 6’-6” Hutch c/w:
8” barrel bolt, check-chain, sweep, 3.5” butt hinges
Mohair weatherstripping
(2) 12”x12” stamped aluminum vents c/w manual sliders
Valves:
• 1 – Frontier 2”npt 2000# RP ball valve
• 2 – Frontier 1”npt 2000# RP ball valve
• 2 – Frontier 3/4”npt 2000# RP ball valve
Piping Information and Notes:
• Welded pipe 2” Sch 80, 3-6” Sch 40: SA106B
• Threaded pipe ½”-2”: SA106B Sch 160 with 2000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 3000#
• Tubing: 3/8” 316 SST .035” wall
• Tubing: 1/2” 316 SST .049” wall
• Tubing fittings: DK-Lok 316 SST
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Painting:
• SSPC-SP6 commercial blast
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial light grey enamel
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program, AQP
• 10% X-ray, no PWHT
• All instrumentation pneumatic tested and function tested prior to shipment
FKOD-8X?-H-SOUR-100BBL-14.9 NEW SURPLUS TLC
8’ dia. FKOD DW c.w. ZCL fiberglass internal tank and cradle.
• ZCL FRP internal tank specs, per dwg 100-8-8G-FKO-TLC3
o 8” 150 RFWN Dome inlet c.w. frp deflector
o 8” 150 RFWN outlet c.w. FRP deflector
o 4” 150 RFWN Spare pump flange
o 6” 150 RFWN Burst head flange
o 4” 150 RFWN flange c.w. PVC slotted stilling well for Level Gauge/alarm
o 3” 150 RFWN PVC Stinger
o 3” 150 FF FRP interstitial monitor c.w. vacuum gauge assy, DW.
? All nozzles supported by galvanized beams or galvanized angle for full support.
? Galvanized exterior containment system
• Vacuum riser, 3” 150 ANSI
• 8” flex connectors
• Outlet upsized to 10”
• 10” flex connector
• 3” pumpout riser
• 4” Gauge board riser
• 4” Spare riser
• 6” Burst riser
• TGS 5020 Gauge ( http://tankgaugingsys.com/level-instruments/tgs-5020/)
o These have a coned roof float so they don’t get weighed down with snow
• AT 200 Level Transmitter Hart Protocol c.w. local display
• Pump out Envirobox, 3”
• Devoe internal coating on risers
• Latching proximity switches c.w. mounting brackets
• Underground pile mount skid frame
• Hydrotested to 50# rated at 14.9#
• Cradle is galvanized and filled with lightweight cellular cement for support.
• The top half has 100% recycled rubber to protect the top half of the tank during backfilling.
• The system is considered pre-installed to make tank installs
• Plan/Elevation and Right Elevation Views:
http://www.tanklife.com/sites/default/files/pictures/products/BelowGround100_8foot.jpg
More info about TankLife Cradles:
http://www.tanklife.com/sites/default/files/pdfs/Tank-Life_Brochure.pdf
[…]
8’ dia. FKOD DW c.w. ZCL fiberglass internal tank and cradle.
• ZCL FRP internal tank specs, per dwg 100-8-8G-FKO-TLC3
• 8” 150 RFWN Dome inlet c.w. frp deflector
• 8” 150 RFWN Dome outlet c.w. FRP deflector
• 4” 150 RFWN Spare pump flange
• 6” 150 RFWN Burst head flange
• 4” 150 RFWN flange c.w. PVC slotted stilling well for Level Gauge/alarm
• 3” 150 RFWN PVC Stinger
• 3” 150 FF FRP interstitial monitor c.w. vacuum gauge assy, DW.
• All nozzles supported by galvanized beams or galvanized angle for full support.
• Galvanized exterior containment system
• Vacuum riser, 3” 150 ANSI
• 8” flex connectors
• Outlet upsized to 10”
• 10” flex connector
• 3” pumpout riser
• 4” Gauge board riser
• 4” Spare riser
• 6” Burst riser
• TGS 5020 Gauge ( http://tankgaugingsys.com/level-instruments/tgs-5020/)
• These have a coned roof float so they don’t get weighed down with snow
• AT 200 Level Transmitter Hart Protocol c.w. local display
• Pump out Envirobox, 3”
• Devoe internal coating on risers
• Latching proximity switches c.w. mounting brackets
• Underground pile mount skid frame
• Hydrotested to 50# rated at 14.9#
• Cradle is galvanized and filled with lightweight cellular cement for support.
• The top half has 100% recycled rubber to protect the top half of the tank during backfilling.
• The system is considered pre-installed to make tank installs
• Plan/Elevation and Right Elevation Views:
http://www.tanklife.com/sites/default/files/pictures/products/BelowGround100_8foot.jpg
More info about TankLife Cradles:
http://www.tanklife.com/sites/default/files/pdfs/Tank-Life_Brochure.pdf
• ZCL FRP internal tank specs, per dwg 100-8-8G-FKO-TLC3
• 8” 150 RFWN Dome inlet c.w. frp deflector
• 8” 150 RFWN Dome outlet c.w. FRP deflector
• 4” 150 RFWN Spare pump flange
• 6” 150 RFWN Burst head flange
• 4” 150 RFWN flange c.w. PVC slotted stilling well for Level Gauge/alarm
• 3” 150 RFWN PVC Stinger
• 3” 150 FF FRP interstitial monitor c.w. vacuum gauge assy, DW.
• All nozzles supported by galvanized beams or galvanized angle for full support.
• Galvanized exterior containment system
• Vacuum riser, 3” 150 ANSI
• 8” flex connectors
• Outlet upsized to 10”
• 10” flex connector
• 3” pumpout riser
• 4” Gauge board riser
• 4” Spare riser
• 6” Burst riser
• TGS 5020 Gauge ( http://tankgaugingsys.com/level-instruments/tgs-5020/)
• These have a coned roof float so they don’t get weighed down with snow
• AT 200 Level Transmitter Hart Protocol c.w. local display
• Pump out Envirobox, 3”
• Devoe internal coating on risers
• Latching proximity switches c.w. mounting brackets
• Underground pile mount skid frame
• Hydrotested to 50# rated at 14.9#
• Cradle is galvanized and filled with lightweight cellular cement for support.
• The top half has 100% recycled rubber to protect the top half of the tank during backfilling.
• The system is considered pre-installed to make tank installs
• Plan/Elevation and Right Elevation Views:
http://www.tanklife.com/sites/default/files/pictures/products/BelowGround100_8foot.jpg
More info about TankLife Cradles:
http://www.tanklife.com/sites/default/files/pdfs/Tank-Life_Brochure.pdf
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