
FKOD-30 x 5-H-SWEET-5BBL-14.9-R (FKOD-3075)
5 Bbl Flare Knockout Drum. c.w. 3" In and outlets, Remanufactured
OilPro Oilfield Production Equipment Ltd.
Flare knockout drums, or FKO's for knocking out any liquids upstream of a flarestack, are stocked in sizes ranging from five through 100 barrels. Pressures ranges include atmospheric and ASME code, ABSA -certified vessels. OilPro draws stock from a variety of sources in order to offer the best value available at any time. Scroll below for what's available.
5 Bbl Flare Knockout Drum. c.w. 3" In and outlets, Remanufactured
10 Bbl Flare Knockout Drum
36" dia. x 82" seam to seam
* 4" or 6" 150 ANSI Inlet
* 4" or 6" 150 ANSI Outlet
* Sight Glass
* 2"NPT Pump out connection c.w. 2" Full Port Ball Valvebr>* High Level Switch
*** Note1: no DWGS available for these units ***
Note2: The HLSD can be electric or pneumatic, per client preference
(Either a Bruin or equivalent microswitch on gauge board is used, or 2" NPT connection on the side of the vessel is fitted with an SOR model 1540 Level Switch, depending on unit drawn from stock or client preference) […]
Flare Knockout:
• Size:
36" OD x 8' S/S (Non-Registered)
• Service: Sweet
• MAWP:
14.9 PSIG
• Design Temperature:
100 deg F
• MDMT: deg F @ 14.9 PSIG
• Corrosion Allowance:
0.0"
• Heads & Shell:
3/8" SA-516-70N
Nozzles
• Manway (M1):
20" SA-36/44W
• Inlet & Outlet (N1/N2):
3"-150 SA-350-LF2
• Relief Vent (N3):
3"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauges (C1/C2):
1/2" NPT 3000 CL SA-105N
• Level Switch (C3):
2" NPT 3000 CL SA-105N
• Spares (C4):
2" NPT 3000 CL SA-105N
• Tank Saddles:
(2) 2'-4" x 1'-1 3/8"
Instrumentation & Electrical:
• 1 - Redline Level Gauge c/w Gaugecocks
• 1 - 2" NPT 2000 CL Reg Port Ball Valve
• 2 - 1/2" NPT 2000 CL Reg Port Ball Valves
• 1 - 3/8" NPT 2000 CL Reg Port Ball Valve
Tubing:
• 3/8" 316 SS Welded 0.035" Wall
• 1/2" 316 SS Welded 0.049" Wall
• Tubing Fittings:
Swagelok Stainless Steel
• All Instruments Vented to Atmosphere Outside Building
• All Other Electrical Done by Others
Package Process Connections:
• Package Inlet:
3"-150CL RF
• Package Outlet:
3"-150CL RF
• Relief Vent:
3"-150CL RF
• Truck Out:
2" 2000CL NPT
Skid:
• Size:
5'-0" W x 11'-2" L
• Main Rails:
C6 x 8.2# 44W
• Cross Members:
C6 x 8.2# 44W
• Floor:
5'-0" W x 10'-6" L x 3/16" Thick Checker Plate
• Containment:
4'-7 3/4" W x 10'-1 3/4" L x 1'-0" H
• Lift Points:
(4) 1-1/4" Diameter
Building Enclosure:
• Type:
Thermal Panel
• Roof Style:
Shed Style
• Size:
5'-0" W x 10'-6" L x 5'-0" high eave x 4'-6" low eave
• Colour:
Grey Exterior/White Interior
• Panel Description:
1-1/2" Thick, 28-Gauge Polyurethane Foam Panels (R12)
• Door(s):
1 - 4'-0" W x 3'-0" High Access Door
• Ventilation:
1 - 12" x 12" Vent with Manual Slider
• Heater:
(1) 12" x 24" NG 12V Catalytic Heater
Paint:
• Surface Prep:
SSPC-SP3 - Power Tool Cleaning
• Primer:
(1) Coat Cloverdale Rustex Primer
• Paint:
(1) Coat Cloverdale Industrial Enamel F-34 Warm Grey
FLARE KNOCKOUT PACKAGE SPECIFICATIONS & TESTING
Piping Information and Notes:
• Welded Pipe:
SA-106 Gr. B
• Flanges:
150CL RFSO SA-105-N
• Welded Fittings:
SA-234 Gr WPB
• Threaded Pipe:
SA-106 Gr B - 2" & under to be SCH 80
• Threaded Fittings:
2000CL SA-105-N
Quality Control/Testing:
• Tank Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Piping Leak Testing:
Pneumatic Leak Test at 14.9 psig
• Tank NDT:
Not Applicable
• Piping NDT:
Not Applicable
• PWHT:
Not Applicable
• Quality Control Package:
(1) Disc sent via mail upon completion of package
FLARE KNOCKOUT PACKAGE OPTIONS
Option #1 Internal Coating:
ADD $3,250.00
• Surface Prep:
SSPC-SP10 - Near White Blast
• Coating:
(1) Coat Enviroline 2405
• Delivery Impact:
Add 1 week […]
Flare Knockout Drum, 3' x 7', Sweet Service, 10 Bbl capacity, Packaged, 50 psi Design Pressure, AB Reg'd.
Flare Knockout Drum, 3' x 7', Sweet Service, 10 Bbl capacity, 50 psi Design Pressure, internally coated, SK Reg'd.
1.0 VESSEL
V-100 1 48" ID x 10'- 0" S/S ATMOSPHERIC FLARE KNOCK OUT DRUM
Built Non-Code, MAWP: 14.9psig
24 BBL Total Capacity
Inlet Diverter
VESSEL CONNECTIONS:
N1 Inlet 1 - 6" NPS150 RF
N2 Gas Outlet 1 - 6" NPS CL150 RF
N3 PSV 1 - 4" NPS CL150 RF
N4 LSHH 1 - 3" NPS CL150 RF
N5 Drain/Liquid Out 1 - 2" NPS CL150 RF
N6A/B Level Glass 1 - 1.5" NPS CL150 RF
N7 PI 1 - 1.5" NPS CL150 RF
M1 Manway 1 - 24" NPS Shop Built
2.0 INSTRUMENTATION
LG-100 1 PENBERTHY OR EQUAL TUBULAR LEVEL GLASS
3/4" OD x 45" Pyrex Red Line Sight Glass
Gauge Glass Guards
C/w Model N7B Gauge Valves
3/4" NPT Process and 3/8" NPT Drain Connections
PI-100 1 WIKA OR EQUAL PRESSURE GAUGE
Liquid Filled, Stainless Steel
4" Face
Bottom Mount ½" NPT Process Connection
0-15psig Range, Dual Scale
3.0 SKID AND BUILDING SPECIFICATION
TAG # QTY DESCRIPTION
SK-100 1 SKID BASE, 7'- 0" W X 12'- 0" L
Main Skid Members - C6 x 8.2#/ft
Vessel Support Members - C6 x 8.2#/ft
Floor Supports - C4 x 5.4#/ft
3/16" Checker Plate under building only
Four (4) Lifting Points, Containment Lip Around Load Out
B-100 1 FOAM PANEL BUILDING
7'-0" Wide x 12'-0" Long x 5'-4" Low Eave Height Shed Style Roof
1 ½" Galvalume Foam Panel R-12 Insulation Rating
One (1) 6'-0" x 6'-0" Foam Panel Door c/w,
Check Chain,
Barrel Bolt and Whitcomb Latch,
and Weather-Stripping
One (1) 12" x 12" Adjustable Louvers c/w Screen
H-211 1 CATADYNE 12" x 24" MK BUILDING HEATERS
Sweet Natural Gas
12 VDC Starting Element with 30' Cables
C/w Grill, Vent Hood, Safety Shutoff, 912 Regulator, Maxitrol Regulator and Thermostat
4.0 MANUAL VALVES
QTY DESCRIPTION
1 ½" NPT 2000# Ball Valve, RP, WCB Body
2 3/4" NPT 2000# Ball Valve, RP, WCB Body - Level Glass
1 2" 2000# NPT Ball Valve, RP, WCB Body - Load Out
1 ½" 3000# Needle Valve, NPT, MxF, Carbon Steel - PI
5.0 ELECTRICAL
Electrical equipment is supplied and installed by others
6.0 PACKAGING SPECIFICATIONS
-Package is readied or dismantled only to the extent required for shipping
-All piping, instrument tubing and equipment will be adequately supported
-All flange and open ends of piping will be covered for shipment
-Load Out Line is 2" NPS Threaded non-code piping with 2" Threaded Ball Valve and Camlock.
-Heater Fuel Gas Supply 3/8" tubing to off skid, MAWP 150 psig.
7.0 MATERIAL SPECIFICATIONS
Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Saddles SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-105N
Weld Fittings SA-234-WPB
Threaded Piping
Pipe SA-106-B
Threaded Fittings SA-105N, CL3000
Instrument Tubing
Tubing 316 SS 3/8" .035 wt and 1/2" 0.049 on process
Fittings SS, Hy-Lok
Ferrules SS, Hy-Lok
8.0 TESTING / PWHT SPECIFICATIONS
Hydrotesting
Pressure Vessels Will be Hydrotested to at 14.9psig
Radiography
Vessels None
Piping None
PWHT
Vessels None
Piping None
Other NDE
Ultrasonic Testing None
Hardness Testing None
Magnetic Particle Testing None
9.0 PAINT AND COATING SPECIFICATIONS
External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
Vessel External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Skid and Piping External Finish Paint One (1) Shop Coat of Cloverdale Grey Enamel
Internal Surface Preparation None Included
Internal Coating None Included
10.0 STANDARD DRAFTING TERMS
Process and Instrumentation and General Arrangement drawings, with one revision after customer markups, are included in the quoted price. If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
It is our policy that P&ID and general arrangement drawings in PDF copy are the only drawings that the customer will receive as part of the contract. A complete set of construction drawings will be made available to the client's personnel at NRG facilities during regular business hours.
11.0 NOTES, EXCEPTIONS & CLARIFICATIONS
All equipment fabricated by NRG will be guaranteed to be free of manufacturing defects for eighteen (18) months from completion or twelve (12) months from commissioning, whichever is less.
In order to maintain warranty, NRG must be notified immediately in the event of operational problems.
One (1) C.D. with operating manual and quality control manual, and One (1) Hard Copy of operating manual, information is included with the given price.
The supplied RFQ specification has been adhered to as closely as possible in preparing this quotation. However in the case of a discrepancy between the RFQ and this quotation, this quotation will govern as to what NRG is providing. NRG is not supplying anything not specifically stated in the quotation.
No provision has been made to move the unit from the work area. Charges may apply if package is not removed at time of completion.
Unless otherwise agreed upon in writing a "lot" size for the purposes of piping non-destructive examination shall be considered the complete job.
12.0 OPTIONS
1. Add Pressure Relief Valve
Taylor or Equal Pressure Relief Valve
2" NPT x 2" NPT Process Connections
Carbon Steel Body, Standard Trim
Set at 14.9psig
Add: $950.00
2. Add Electric Level Switch
Kimary or Equal Electric Level Switch
2" NPT Process Connection
Float Style,
Sweet Service
Electrical Connection by Others
Add: $1,200.00 […]
OilPro's stock design sour 10 Bbl, 50#, multi-configurable FKOD
Horizontal 25 Bbl atmospheric Flare Knockout Drum (FKOD)
Flare Knockout:
• Size: 48" X 10' S/S (Non-Registered)
• MAWP: 14.9 psig
• Designe: 100degF
• MDMT: -20%u00B0F @ 14.9 psig
• Corrosion Allowance: 0.0"
• Heads & Shell: 3/8" SA-516-70N
• Manway c/w Davit (M1): 20" SA-36/44W
• Inlet & Outlet (N1/N2): 6"-150 CL RFSO SA-350-LF2
• Relief Vent (N3): 4"-150 CL RFSO SA-350-LF2
• Truck Out (N4): 2"-150 CL RFSO SA-105N
• Level Gauge (C1/C2): ½" NPT CL 3000 SA-105N
• LS & Spare (C3/C4): 2" NPT CL 3000 SA-105N
Note: Inlet and outlet connection (outside the building)standard is A-333 pipe and LF-2 flanges for low temperature applications.
Instrumentation & Electrical:
• 1 - Red Line Level Gauge c/w Gaugecock Valves
• 3 - ½" NPT CL 2000 Reg Port Ball Valve
• 1 - 2" NPT CL 2000 Reg Port Ball Valve
• Tubing:
o 3/8" 304 SS Welded 0.035 Wall
o ½" 304 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok Carbon Steel
• All Instruments Vented to Atmosphere Outside Building
• Electrical Permit for CataDyne Heater Included
• All other electrical done by others
Process Connections:
• Package Inlet: 6"-150 CL RF
• Package Outlet: 6"-150 CL RF
• Relief Vent: 4"-150 CL RF
• Liquid Outlet: 2" CL 2000 NPT - piped to skid edge
• Off-Skid Fuel Gas Supply: 1" CL 2000 NPT
Skid:
• Size: 5'-8" W x 13' L
• Main Rails: C6 x 8.6# SA-36/44W
• Cross Members: C6 x 8.2# SA-36/44W
• Floor: 3/16" checker plate
• Containment: +/- 25BBL capacity, inside building perimeter, 12 gauge plate SA-36/44W
• Lift Points: (4) 1- ½" diameter
Building & Heater:
• 6' W x 13' L x 6'-6" high eave x 6' low eave shed style roof
• 1-½" thick, 28 G Polyurethane foam panels (R-12), stone grey exterior/white interior
• 1 - 5'-6" x 2'-6" double door access
• 1 - 12" x 12" vent with manual slider
• 1 - 12" x 24" Natural Gas Heater
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106 Gr. B SCH 40
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• Threaded Pipe: SA-106 Gr B 2" & under to be SCH 160
• Threaded Fittings: CL 2000 SA-105-N
• All valves, gauges, fittings, and pipe included, for basic operation
• All piping that goes outside of building to be low temp material up to the first connection inside building wall
• Process piping as per B31.3 specifications
Paint:
• Surface Prep: Hand Tool Cleaning (SSPC-SP2)
• Primer: (1) Coat Cloverdale Rustex Primer
• Paint: (1) Coat Cloverdale F-34 Grey Enamel
Quality Control/Testing:
• Vessel/Piping Testing Method: Pneumatic Testing (as per B31.3)
• Vessel NDT: Not Applicable
• Piping NDT: Not Applicable
• PWHT: Not Applicable
• Instrumentation Testing: All instrumentation pneumatic tested and function tested
• Quality Control Package: (1) Disc sent via mail upon completion of package
Delivery (ARAD): 2-4 weeks (currently 1 in stock), but depending on shop load at time of order.
Drawing Turnaround: 1-2 days
Option #1 - Purge Gas Line:
• 1 - 1" NPT Regulator 627 5-20 psi
• 1 - 1" NPT CL 2000 Reg Port Ball Valve
• 1 - 1" NPT CL 2160 Check Valve
Option #2 - Rupture Disc:
• 1 - 4" Rupture Disc 14.9 psi
Option #3 - Coating for 25B BL Tank:
• Clovaline 83375 internal coating
• Add 1 week to delivery […]
Flare Knockout Drum, 4' x 10', Sweet Service, 25 Bbl capacity, 50 psi Design Pressure, SK Reg'd.
Flare Knockout Drum, 5' dia x 10' s/s, Sweet, 14 psig MOP, housed
OilPro's stock FKOD line features:
BC, AB, SK, MB Canadian Registration in place
Can be configured with or without a skid
Containment tray is integral to design
Bi-directional
Oversized in and outlets
Removable internals for future coating options
Large manway for easy ingress/egress
Stock sour design, also suitable for sweet service
Multiple nozzles allow for simple controls configuration or high-end controls configurations
multiple controls options: LLSD etc. can be on vessel or on bridle
Controls can be stabbed in, caged or mounted on top depending on client preference
LIT connection option including CS or SS stilling well
Insulation ring and lips installed so vessel can be insulated as stand-alone with side-mount controls house
All-flanged design for easy coating
Flanges can be tapped for sweet service dress
Lift lugs for easy placement/handling during packaging
Low temperature design suitable for most applications
Purge gas connection in place on vessel if wanted.
Vessel design specifications:
1 - 72” x 10’ S/S Horizontal FKOD Vessel
? 50 psig MAWP @ -50 – 100 deg F
? 1/8” c/a
? RT-1
? 10” 150# Inlet Nozzle
? 10” 150# Outlet Nozzle
? 2” 150# Drain
? 4” 150# Level Transmitter Nozzle
? 3” 150# Liquid Outlet
? 3” 150# LSHH
? 3” 150# Pump Start
? 3” 150# Pump Stop
? 3” 150# LSLL
? 2 - 2” 150# LG Nozzles
? 2” 150# Gas Blanket
? 4” 150# Anode connection
? 20” 150# Inspection Manway w/ davit arm
? 2 – Internal Deflectors (bolted to carbon steel tabs)
? Legs with drip tray under vessel
? 2 – Lift Lugs
? 2 – Vortex Breakers (bolted to carbon steel tabs)
? 2 – Insulation Rings
Does Not Include:
? CRN
? Engineering design or drawings
? Insulation
? Paint
? Internal Coating […]
Flare knockout drum skid mounted and housed. Coated , 6' inlet -6" outlet
Flare knockout drum skid mounted and housed. Coated , 6' inlet -6" outlet
Horizontal, 75 Bbl Flare Knockout Drum (FKOD) Registered, 50# design
• 72” x 15’ S/S Design Pressure 50 psi (registered AB,BC)
• 20” CL150 RFWN Manway c/w Davit
• Shell and Head
• 2 – 16” CL150 RFWN Connections (Inlet/Outlet)
• 2 – 4” CL150 RFWN Connection (LT connection c/w Stillwell, Level Switch)
• 1 – 3” CL150 RFWN Connections (Liquid Out)
• 5 – 2” CL150 RFWN Connections (PSV/Vent, Level Gauge, TI, PI)
• 2 – vessel saddles
• RT-1: 100% X-ray on Long Seam and Circ Seams
• Sour Service
• Devchem 253 Internal Coating
Instrumentation:
• 1 – Redline Level Gauge c/w Gaugecock Valves
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
• 2 – 1” NPT 3000# Ball Valves
• 1 – Temperature Gauge 3” Dial x ½” CBM x 0-250F
• 1 – Pressure Gauge 4” Dial x ½” LM, 0-30psi
• Level Switch by Others
Process Connections:
• Package Inlet: 16” CL150 RF with diverter
• Package Outlet: 16” CL150 RF
• Vent Connection: 4” CL150 RF
• Level Gauge Connection: ½” NPT x 2
• Liquid Outlet: 3” CL150 RF, piped to skid edge
Skid:
• 9’-4” x 20’-5”
• W6 x 15# main rails
• 3/16” checker plate floor
• Roll Ends
Building Enclosure (between vessel saddles and over level gauge, truck out connection):
• 7’-2” W x 6’-9” L
• 1-1/2” thick, 28 G Polyurethane Foam Panels (R12). Stone Grey Exterior/White Interior
• 9’-6” x 9’ Shed Style Roof
• 1 – 12” x 24” Natural Gas CataDyne Heater
• 1 – 6’ x 7’ Double Door
• 1 – 12” x 12” Vent with Manual Slider
Vessel Insulation:
• 2” Fiberglass Tank Wrap Insulation
• .020 Smooth Aluminum weatherproofing exterior covering insulation
• Head Insulation will be -orange peel” type heads
• Insulation to be held in place by stainless banding and screws
Delivery (ARAD) 7-8 weeks
Drawing turnaround 2-3 days
Instrumentation & Electrical:
• All Instruments Vented to Atmosphere Outside Building
• Stainless Steel Tubing & Swagelok Fittings
• Electrical Permit for Natural Gas CataDyne Heater Included
• All other electrical done by others
Painting:
• Cloverdale Rustex Primer (1 coat)
• Cloverdale F-34 Warm Grey (1 coat)
Quality Control / Testing:
• Pneumatic / Hydrostatic Testing as per B31.3
• NDT-as noted on vessel and 100% x-ray on butt welds on pipe spool for truck out
• All instrumentation pneumatic tested and function tested
• One (1) Quality Control Manual on CD
Piping Information and Notes:
• Welded Pipe: CL150 RF SA-106-B SCH 40
• Threaded Pipe: SA-106-B 2” & under to be SCH 160
• Flanges: SA-105-N
• Welded Fittings: SA-234-WPB
• All Valves, Gauges, Fittings, and Pipe Included, for basic operation
• All piping that goes outside of building to be low temp material up to the first
connection inside building wall.
• Process piping as per B31.3 specifications
• Threaded Fittings: CL 2000 SA-105-N
• Tubing : 3/8” 316 SS Welded 0.035 Wall
• Tubing: ½” 316 SS Welded 0.049 Wall
• Tubing Fittings: Swagelok SS
Option #1 – Purge Gas Line:
• 1 – 1” NPT Regulator 627 5-20 psi
• 1 – 1” NPT CL 2000 Reg Port Ball Valve
• 1 – 1” NPT CL 2160 Check Valve
Please add $ 1,500 to base package price
Option #2 – Load Out Box:
• Load out box, Secure-Flow Spill Control Systems
Please add $ 1,850 to base package price […]
72” x 20’ S/S Horizontal 100 BBL FKOD Vessel
Flare knockout drum skid mounted and housed.
Coated , 6' inlet -6" outlet
8’ dia. FKOD DW c.w. ZCL fiberglass internal tank and cradle.
• ZCL FRP internal tank specs, per dwg 100-8-8G-FKO-TLC3
o 8” 150 RFWN Dome inlet c.w. frp deflector
o 8” 150 RFWN outlet c.w. FRP deflector
o 4” 150 RFWN Spare pump flange
o 6” 150 RFWN Burst head flange
o 4” 150 RFWN flange c.w. PVC slotted stilling well for Level Gauge/alarm
o 3” 150 RFWN PVC Stinger
o 3” 150 FF FRP interstitial monitor c.w. vacuum gauge assy, DW.
? All nozzles supported by galvanized beams or galvanized angle for full support.
? Galvanized exterior containment system
• Vacuum riser, 3” 150 ANSI
• 8” flex connectors
• Outlet upsized to 10”
• 10” flex connector
• 3” pumpout riser
• 4” Gauge board riser
• 4” Spare riser
• 6” Burst riser
• TGS 5020 Gauge ( http://tankgaugingsys.com/level-instruments/tgs-5020/)
o These have a coned roof float so they don’t get weighed down with snow
• AT 200 Level Transmitter Hart Protocol c.w. local display
• Pump out Envirobox, 3”
• Devoe internal coating on risers
• Latching proximity switches c.w. mounting brackets
• Underground pile mount skid frame
• Hydrotested to 50# rated at 14.9#
• Cradle is galvanized and filled with lightweight cellular cement for support.
• The top half has 100% recycled rubber to protect the top half of the tank during backfilling.
• The system is considered pre-installed to make tank installs
• Plan/Elevation and Right Elevation Views:
http://www.tanklife.com/sites/default/files/pictures/products/BelowGround100_8foot.jpg
More info about TankLife Cradles:
http://www.tanklife.com/sites/default/files/pdfs/Tank-Life_Brochure.pdf
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