SEP-16"x5'V-GROUP/TEST-SWEET-720-2PH-D2PH-PKG
Principal Vessel Connections:
(Test Separator #1 & #2)
• (2) 16" X 5' 740psi 2-Phase Vertical Separator
• MAWP 740 psi @ 100 deg F, MDMT -20 deg F @ 740psi
• CorrosionAllowance 1/8", RT-2, Sweet service
• ABSA Approved design registered in Ab, BC & Sask
• Built and certified to ASME "U" stamp standard
• 2" 300# Inlet c/w 2" elbow diverter
• 2" 300# Gas outlet
• 2" 300# Drain
• 2"npt 3000# Liquid outlet connection
• 2"npt 3000# LC connection
• 2"npt 3000# PSV connection
• 2"npt 3000# HLSD connection
• 2 - 2"npt Inspection connection
• 2 - %u00BE"npt 3000# LG connections
• 3/4"npt 3000# TI connection
• 1/2"npt 3000# PI connection
• (2) Mercer 8100 1"mnpt x 1"fnpt "E" orifice PSV (note 1)
• WCB cs body & inlet base
• Teflon seat, 304 ss disk & 17-4 ss nozzle
• 17-7 ph ss spring, gas service
• Spring range 701-1200psi
• Set @ 720psi
• 2501 SCFM Air
• (2) Quality Q15RS20 Reflex level gauge w/ %u00BE" isolation valves
• 1/2" fnpt End connections
• 7-7/8" Visible glass
• Max 2500psi @ 100 degF
• (2) Q146 Quality machine gauge valve set
• 1/2"npt Gauge and drain
• 3/4"npt Vessel
• Max 1500 psi @ 400 Deg F
• (2) WGI 1/2"npt 0-1000 psi dual scale, liquid filled, 4" pressure indicator
Inlet Piping and Header:
• (8) 2" 300# RF Flange at skid edge for 8 well inlet header
• Each inlet from 8 well header includes required valves for three (3) options;
• test separator #1 header
• test separator #2 header
• 4" 300# group header (test separator(s) bypass)
ESDV Instruments:
• None Considered
Sales Gas Process (Test Separator #1 & #2):
• (2) Canalta 2" 600#, SCH80, 2PC, single chamber meter run
• NACE (CS trim), 600 WxF
• AGA 2000 Ed., A216 WCB
• Orifice plate - 2" x 1/8", 1.000, 316ss
• K-Style 316 SS, HNBR, 80D
• Pipe: Cold drawn, A106B / A105N
• OAL - 48"
• Upstream: NPT, Downstream: NPT
• Contour flow conditioner: Pin style w/ ½" TOL, 0.75 beta
• (2) Barton 2-Pen chart recorder - reconditioned
• 100"wc differential
• 1000psi static
• (2) 2"npt Manual globe valve for back pressure control
• Sales gas outlet from both test separators re-inject to group line outlet
Liquid Process (Test Separator #1 & #2):
• (2) Norriseal 1001A pneumatic liquid level controller
• 2"npt, R.H. Mount, NACE
• Snap, direct acting
• 1-7/8" x 12" PCV vertical displacer
• (2) Norriseal 2275 1" control valve (note 2)
• 1"npt body
• 1/2" Quick opening trim
• ATO/Fail close
• (2) Turbines Inc. 1" x 1"npt turbine meter (note 3)
• 27-270 m3/d (5-50 USGPM)
• Standard magnetic pickup w/ extension
• c/w Alta 1"npt Y-strainer, bypass & proving taps
• (2) Turbines Inc. F012-P explosion proof totalizer
• Internal lithium battery
• 8-30VDc external power, 4-20mA loop powered
• 4-20mA, two wire, loop powered scaled pulse outputs
• CSA approved, Class 1, Div. 1, Groups B-D
• 2nd phase liquid process from both test separators re-inject to group line outlet
Instrument Gas:
• 6" x 36" 285psi sweet fuel gas scrubber w/ HLSD
• CVS 627 Pressure regulator
• 1"npt 627 body material: CS
• Spring case material: Aluminum
• 1/4" orifice SST nylon disk
• Spring range 70-150 psig
• Max inlet pressure: 1000 psig
• Mercer 8100 1"mnpt x 1" fnpt "E" orifice PSV (note 1)
• WCB cs body & inlet base
• Viton seat, 304 ss disk & 316 nozzle
• Inconel x750 spring, gas service
• Spring range 86-190psi
• Set @ 150psi
• 557 SCFM Air
• 1/4"npt fuel gas manifold w/ %u00BC"npt ball valves
• (2) CVS 67 regulator
• 1/4"npt tapped-bonnet type: 67cfr
• 0-35psi, adjustable spring range
• c/w tapped vented panel mount
• Adj screw w/ closing cap
• WGI 1/4"npt 0-160 psi dual scale, liquid filled, 2.5" pressure indicator
Heater:
• CCI 24" x 24" WX Series cata-dyne explosion proof heater
• 12 Volt start w/ 30' cables
• 11" W.C. Nat gas thermocouple & ASV375 valve
• CSA approved
• Fisher 912 regulator, grill, vent hood, temp control and accessories
Chemical:
• None considered
Support Skid:
• 8' x 14' Structural stell skid
• W8x18# Main rails
• C6 Floor supports
• 3/16" checker plate floor
• 4 x Lift lugs
• 2" Thick, under skid spray foam insulation
Building:
• 8'0" W x 14'0" L x 8'6"/8'0" H Shed style foam panel building
• 1.5" thick; 28Ga Polyurethane foam panels (R12); Galvalume (interior/exterior)
• (2) 3'x7' Foam panel door c/w
• panic hardware (Von Duprin - model 44TP) c/w locking cylinder
• 2'x2' GPW, check-chain, door sweep, mohair weatherstripping & butt hinges
• (2) 12"x12" stamped aluminum vents c/w manual sliders
Piping Information and Notes:
• Process piping as per ASME B31.3 specifications
• Welded pipe 2"-6": SA106B Sch 40 w/ 300# valves
• Threaded pipe: SA106B Sch 160 with 2000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 3000#
• Tubing: 3/8" 304 CS .035 wall
• Tubing: ½" 304 CS .049 wall
• Tubing fittings: Swagelok cadmium plated
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program
• 10% X-ray, No PWHT
• All instrumentation pneumatic tested and function tested
Painting:
• SSPC-SP3 Surface preparation
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial enamel in light grey
Standard Drafting Terms:
a) General arrangement drawings, with one revision after customer markups, are included in the quoted price.
If further changes or revisions are required after the first revision has been issued, extra charges for engineering and drafting are applicable.
Notes:
1. PSV is based on a standard "e" orifice and is not sized for any specific process flowing conditions.
Price subject to change based on sizing results
2. No engineered control valve sizing completed.
Control valve comes with standard port (trim) size (or largest available).
Price subject to change based on sizing results.
3. Turbine internals are not sized for any specific process flowing conditions.
Price subject to change as sizing results warrant. […]
(Test Separator #1 & #2)
• (2) 16" X 5' 740psi 2-Phase Vertical Separator
• MAWP 740 psi @ 100 deg F, MDMT -20 deg F @ 740psi
• Corrosion Allowance 1/8", RT-2, Sweet service
• ABSA Approved design registered in Ab, BC & Sask
• Built and certified to ASME "U" stamp standard
o 2" 300# Inlet c/w 2" elbow diverter
o 2" 300# Gas outlet
o 2" 300# Drain
o 2"npt 3000# Liquid outlet connection
o 2"npt 3000# LC connection
o 2"npt 3000# PSV connection
o 2"npt 3000# HLSD connection
o 2 - 2"npt Inspection connection
o 2 - %u00BE"npt 3000# LG connections
o 3/4"npt 3000# TI connection
o 1/2"npt 3000# PI connection
• (2) Mercer 8100 1"mnpt x 1"fnpt "E" orifice PSV (note 1)
o WCB cs body & inlet base
o Teflon seat, 304 ss disk & 17-4 ss nozzle
o 17-7 ph ss spring, gas service
o Spring range 701-1200psi
o Set @ 720psi
o 2501 SCFM Air
• (2) Quality Q15RS20 Reflex level gauge w/ %u00BE" isolation valves
• 1/2" fnpt End connections
• 7-7/8" Visible glass
• Max 2500psi @ 100 degF
• (2) Q146 Quality machine gauge valve set
• 1/2"npt Gauge and drain
• 3/4"npt Vessel
• Max 1500 psi @ 400 Deg F
• (2) WGI 1/2"npt 0-1000 psi dual scale, liquid filled, 4" pressure indicator
Inlet Piping and Header:
• (8) 2" 300# RF Flange at skid edge for 8 well inlet header
• Each inlet from 8 well header includes required valves for three (3) options;
• test separator #1 header
• test separator #2 header
• 4" 300# group header (test separator(s) bypass)
ESDV Instruments:
• None Considered
Sales Gas Process (Test Separator #1 & #2):
• (2) Canalta 2" 600#, SCH80, 2PC, single chamber meter run
• NACE (CS trim), 600 WxF
• AGA 2000 Ed., A216 WCB
• Orifice plate - 2" x 1/8", 1.000, 316ss
• K-Style 316 SS, HNBR, 80D
• Pipe: Cold drawn, A106B / A105N
• OAL - 48"
• Upstream: NPT, Downstream: NPT
• Contour flow conditioner: Pin style w/ ½" TOL, 0.75 beta
• (2) Barton 2-Pen chart recorder - reconditioned
• 100"wc differential
• 1000psi static
• (2) 2"npt Manual globe valve for back pressure control
• Sales gas outlet from both test separators re-inject to group line outlet
Liquid Process (Test Separator #1 & #2):
• (2) Norriseal 1001A pneumatic liquid level controller
o 2"npt, R.H. Mount, NACE
o Snap, direct acting
o 1-7/8" x 12" PCV vertical displacer
• (2) Norriseal 2275 1" control valve (note 2)
o 1"npt body
o 1/2" Quick opening trim
o ATO/Fail close
• (2) Turbines Inc. 1" x 1"npt turbine meter (note 3)
o 27-270 m3/d (5-50 USGPM)
o Standard magnetic pickup w/ extension
o c/w Alta 1"npt Y-strainer, bypass & proving taps
• (2) Turbines Inc. F012-P explosion proof totalizer
o Internal lithium battery
o 8-30VDc external power, 4-20mA loop powered
o 4-20mA, two wire, loop powered scaled pulse outputs
o CSA approved, Class 1, Div. 1, Groups B-D
• 2nd phase liquid process from both test separators re-inject to group line outlet
Instrument Gas:
• 6" x 36" 285psi sweet fuel gas scrubber w/ HLSD
• CVS 627 Pressure regulator
o 1"npt 627 body material: CS
o Spring case material: Aluminum
o 1/4" orifice SST nylon disk
o Spring range 70-150 psig
o Max inlet pressure: 1000 psig
• Mercer 8100 1"mnpt x 1" fnpt "E" orifice PSV (note 1)
o WCB cs body & inlet base
o Viton seat, 304 ss disk & 316 nozzle
o Inconel x750 spring, gas service
o Spring range 86-190psi
o Set @ 150psi
o 557 SCFM Air
• 1/4"npt fuel gas manifold w/ %u00BC"npt ball valves
• (2) CVS 67 regulator
o 1/4"npt tapped-bonnet type: 67cfr
o 0-35psi, adjustable spring range
o c/w tapped vented panel mount
o Adj screw w/ closing cap
• WGI 1/4"npt 0-160 psi dual scale, liquid filled, 2.5" pressure indicator
Heater:
• CCI 24" x 24" WX Series cata-dyne explosion proof heater
• 12 Volt start w/ 30' cables
• 11" W.C. Nat gas thermocouple & ASV375 valve
• CSA approved
• Fisher 912 regulator, grill, vent hood, temp control and accessories
Chemical:
• None considered
Support Skid:
• 8' x 14' Structural stell skid
• W8x18# Main rails
• C6 Floor supports
• 3/16" checker plate floor
• 4 x Lift lugs
• 2" Thick, under skid spray foam insulation
Building:
• 8'0" W x 14'0" L x 8'6"/8'0" H Shed style foam panel building
• 1.5" thick; 28Ga Polyurethane foam panels (R12); Galvalume (interior/exterior)
• (2) 3'x7' Foam panel door c/w
• panic hardware (Von Duprin - model 44TP) c/w locking cylinder
• 2'x2' GPW, check-chain, door sweep, mohair weatherstripping & butt hinges
• (2) 12"x12" stamped aluminum vents c/w manual sliders
Piping Information and Notes:
• Process piping as per ASME B31.3 specifications
• Welded pipe 2"-6": SA106B Sch 40 w/ 300# valves
• Threaded pipe: SA106B Sch 160 with 2000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 3000#
• Tubing: 3/8" 304 CS .035 wall
• Tubing: ½" 304 CS .049 wall
• Tubing fittings: Swagelok cadmium plated
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping
Quality Control/Testing:
• Hydro tested to 1.5 times working pressure
• ABSA registered QC program
• 10% X-ray, No PWHT
• All instrumentation pneumatic tested and function tested
Painting:
• SSPC-SP3 Surface preparation
• Painted with Cloverdale grey phenolic primer and Cloverdale industrial enamel in light grey